Owner's Manual
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REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle ... Emissions Control Information (VECI) decal for spark plug gap information. Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-... AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir Brake fluid All 222
REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle ... Emissions Control Information (VECI) decal for spark plug gap information. Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-... AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir Brake fluid All 222
Scheduled Maintenance Guide 3rd Printing
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... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake...filter, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter...
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake...filter, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter...
Scheduled Maintenance Guide 3rd Printing
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... 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling system and...steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager) Change automatic transmission/transaxle fluid on all vehicles equipped with dipstick...
... 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling system and...steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager) Change automatic transmission/transaxle fluid on all vehicles equipped with dipstick...
Scheduled Maintenance Guide 3rd Printing
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of FW16 coolant conditioner to 10 oz. Rotation recommended for wear. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 14 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life.
of FW16 coolant conditioner to 10 oz. Rotation recommended for wear. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 14 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life.
Scheduled Maintenance Guide 3rd Printing
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... coolant conditioner to 10 oz. Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. Normal Schedule Normal...
... coolant conditioner to 10 oz. Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. Normal Schedule Normal...
Scheduled Maintenance Guide 3rd Printing
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...lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system * If vehicle is registered in California, the California Air Resources Board has ...vehicles, if equipped with AX4S, AX4N, 4R70W, 4R100, 4F27E. Consult your particular requirements. Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Replace PCV valve (All 4 cylinder Ranger light trucks. See page 5.) ...
...lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system * If vehicle is registered in California, the California Air Resources Board has ...vehicles, if equipped with AX4S, AX4N, 4R70W, 4R100, 4F27E. Consult your particular requirements. Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Replace PCV valve (All 4 cylinder Ranger light trucks. See page 5.) ...
Scheduled Maintenance Guide 3rd Printing
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..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. of FW16 coolant conditioner to 10 oz. Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 80,000 miles Cars, Minivans, Light...
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. of FW16 coolant conditioner to 10 oz. Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 80,000 miles Cars, Minivans, Light...
Scheduled Maintenance Guide 3rd Printing
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... Board has determined that all vehicles equipped with dipstick. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and..., suspension, and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S...
... Board has determined that all vehicles equipped with dipstick. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and..., suspension, and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S...
Scheduled Maintenance Guide 3rd Printing
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.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for optimal tire life. 23 Rotation recommended for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities...
.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for optimal tire life. 23 Rotation recommended for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities...
Scheduled Maintenance Guide 3rd Printing
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... Schedule Normal Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking...and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 25
... Schedule Normal Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking...and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 25
Scheduled Maintenance Guide 3rd Printing
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...Normal Schedule 120,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling system and ... driveshaft and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Replace PCV valve on all light trucks over 6,000 Gross Vehicle Weight and...
...Normal Schedule 120,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling system and ... driveshaft and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Replace PCV valve on all light trucks over 6,000 Gross Vehicle Weight and...
Scheduled Maintenance Guide 3rd Printing
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... Ranger) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Drain coalescent fuel filter bowl and replace filter Inspect NGV tanks 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4...
... Ranger) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Drain coalescent fuel filter bowl and replace filter Inspect NGV tanks 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4...
Scheduled Maintenance Guide 3rd Printing
Page 30
..., and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and...
..., and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and...
Scheduled Maintenance Guide 3rd Printing
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... heat shields Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to the completion of the vehicle's useful life. of FW16 coolant conditioner to cooling system ... fluid Additional services for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Replace rear axle lubricant on all recommended maintenance services be ...
... heat shields Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to the completion of the vehicle's useful life. of FW16 coolant conditioner to cooling system ... fluid Additional services for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Replace rear axle lubricant on all recommended maintenance services be ...
7.3L Diesel Supplement 2nd Printing
Page 4
... engine's sound will be drained at the recommended service interval. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the...
... engine's sound will be drained at the recommended service interval. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the...
7.3L Diesel Supplement 2nd Printing
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The WATER IN FUEL light will illuminate TO if glow plug heat is necessary as safely possible, shut off before starting. Wait until the light goes START off the engine, then drain the filter bowl. If the light does not illuminate, there may ignite ...remove water from the fuel. Your vehicle fuel system is equipped with a fuel FUEL filter/water separator to the General maintenance chapter for WATER water-contaminated diesel fuel to START (as part of the light function check) and when the fuel filter/water separator has a significant quantity of , the fuel injection system. Do ...
The WATER IN FUEL light will illuminate TO if glow plug heat is necessary as safely possible, shut off before starting. Wait until the light goes START off the engine, then drain the filter bowl. If the light does not illuminate, there may ignite ...remove water from the fuel. Your vehicle fuel system is equipped with a fuel FUEL filter/water separator to the General maintenance chapter for WATER water-contaminated diesel fuel to START (as part of the light function check) and when the fuel filter/water separator has a significant quantity of , the fuel injection system. Do ...
7.3L Diesel Supplement 2nd Printing
Page 10
...or below 1/4 full. COLD WEATHER OPERATION Changing to "Engine Oil Specifications" in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will not restart, the fuel filter may thicken enough to OFF. This could plug the air cleaner with snow and cause the engine to a... higher idle speed if left idling in your diesel engine will help prevent fuel filter clogging. After the engine starts, allow this bypass valve to function and avoid engine fuel starvation, it is also equipped with a fuel filter/heater/water/separator to keep the wax melted ...
...or below 1/4 full. COLD WEATHER OPERATION Changing to "Engine Oil Specifications" in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will not restart, the fuel filter may thicken enough to OFF. This could plug the air cleaner with snow and cause the engine to a... higher idle speed if left idling in your diesel engine will help prevent fuel filter clogging. After the engine starts, allow this bypass valve to function and avoid engine fuel starvation, it is also equipped with a fuel filter/heater/water/separator to keep the wax melted ...
7.3L Diesel Supplement 2nd Printing
Page 20
... seconds; then use a slower rate of fuel) the engine will be deposited in the fuel injectors causing expensive-to enter the fuel system (during fuel filter change or if you run rough and produce white smoke while air is allowed to -repair damage. 20 Diesel fuel should be using substandard fuel (i.e., high water content, low cetane rating or...
... seconds; then use a slower rate of fuel) the engine will be deposited in the fuel injectors causing expensive-to enter the fuel system (during fuel filter change or if you run rough and produce white smoke while air is allowed to -repair damage. 20 Diesel fuel should be using substandard fuel (i.e., high water content, low cetane rating or...
7.3L Diesel Supplement 2nd Printing
Page 21
... purge the trapped air as it contacts the housing. Apply a coating of clean diesel fuel to soak into the fuel filter housing. 5. Install new fuel filter o-ring onto fuel filter element. 4. General maintenance information CHANGING FUEL FILTER Removal 1. Remove and discard old bevel gasket. 3. After replacing the fuel filter, the engine will not run roughly and smoke until it runs. Remove the...
... purge the trapped air as it contacts the housing. Apply a coating of clean diesel fuel to soak into the fuel filter housing. 5. Install new fuel filter o-ring onto fuel filter element. 4. General maintenance information CHANGING FUEL FILTER Removal 1. Remove and discard old bevel gasket. 3. After replacing the fuel filter, the engine will not run roughly and smoke until it runs. Remove the...
7.3L Diesel Supplement 2nd Printing
Page 33
... use starting , rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following checks: • a plugged air inlet system. • water in the fuel filter/water separator. • a clogged fuel filter. • contaminated fuel. • air in the diesel air intake system. Such fluids can cause immediate explosive damage to the flow...
... use starting , rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following checks: • a plugged air inlet system. • water in the fuel filter/water separator. • a clogged fuel filter. • contaminated fuel. • air in the diesel air intake system. Such fluids can cause immediate explosive damage to the flow...