Owner's Manual
Page 3
... prevent possible damage to you along with your vehicle and its equipment. EMISSION WARRANTY The New Vehicle Limited Warranty includes Bumper-to break in your diesel-powered light truck. 3 SPECIAL NOTICES Notice to the Warranty Guide that is eligible for Emissions Defect and Emissions Performance Warranties. In addition, your vehicle is... (1 000 miles) of printing. This is recommended to give the moving parts a chance to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Ford may reduce the risk of your vehicle.
... prevent possible damage to you along with your vehicle and its equipment. EMISSION WARRANTY The New Vehicle Limited Warranty includes Bumper-to break in your diesel-powered light truck. 3 SPECIAL NOTICES Notice to the Warranty Guide that is eligible for Emissions Defect and Emissions Performance Warranties. In addition, your vehicle is... (1 000 miles) of printing. This is recommended to give the moving parts a chance to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Ford may reduce the risk of your vehicle.
Owner's Manual
Page 5
...The label is located on the driver's side door pillar or on certain 7.3L Diesel engine equipped vehicles. You can determine whether the ambulance manufacturer followed Ford's recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on the rear edge of the driver's door....Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with the Ford Ambulance Preparation Package, it will be indicated on the Certification label. Introduction If your vehicle is equipped with PTO. 5
...The label is located on the driver's side door pillar or on certain 7.3L Diesel engine equipped vehicles. You can determine whether the ambulance manufacturer followed Ford's recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on the rear edge of the driver's door....Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with the Ford Ambulance Preparation Package, it will be indicated on the Certification label. Introduction If your vehicle is equipped with PTO. 5
Owner's Manual
Page 107
... greatest close to the trim covering the air bag module. All occupants of future vehicles. This information will assist Ford in the servicing of your vehicle and may save information related to help Ford better understand real world collisions and further improve the safety of the vehicle, including the driver, should always... restraint system is provided. 107 Seating and safety restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL -
... greatest close to the trim covering the air bag module. All occupants of future vehicles. This information will assist Ford in the servicing of your vehicle and may save information related to help Ford better understand real world collisions and further improve the safety of the vehicle, including the driver, should always... restraint system is provided. 107 Seating and safety restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL -
Owner's Manual
Page 173
... and PCM Keep Alive Memory Instrument Cluster, Hi-beam Headlamps Not Used Audio Auxiliary Powertrain Control Module (APCM) (Diesel only), Instrument Cluster, GEM Module, Overdrive Cancel Switch, Idle Validation Switch (Diesel only), Overhead Console, Diesel PCM via Clutch Starter Motor Relay Coil, Clutch Switch Not Used Passenger Air Bag Activation/Deactivation Switch, Blower...
... and PCM Keep Alive Memory Instrument Cluster, Hi-beam Headlamps Not Used Audio Auxiliary Powertrain Control Module (APCM) (Diesel only), Instrument Cluster, GEM Module, Overdrive Cancel Switch, Idle Validation Switch (Diesel only), Overhead Console, Diesel PCM via Clutch Starter Motor Relay Coil, Clutch Switch Not Used Passenger Air Bag Activation/Deactivation Switch, Blower...
Owner's Manual
Page 174
... Solenoid, Vacuum Pump Motor Instrument Cluster (Charge and Airbag Warning Lamps) PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) Fog Lamp Switch Interior Lamp Relay Not Used Horn Power Window One Touch Down Relay Accessory Delay Relay 29 30...
... Solenoid, Vacuum Pump Motor Instrument Cluster (Charge and Airbag Warning Lamps) PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) Fog Lamp Switch Interior Lamp Relay Not Used Horn Power Window One Touch Down Relay Accessory Delay Relay 29 30...
Owner's Manual
Page 176
... Tow Park Lamps Gasoline only-PCM, Fuel Pump Relay 20A* (Gasoline only) Coil, Mass Air Flow Sensor, Fuel Injectors 5A* Diesel only-Dual Alternator A Field (Diesel only) 10A* Gasoline only-A/C (CASS) Diesel only-Single or Dual Alternator A Field, Regulator 176 1 2 20 36 37 Roadside emergencies 30 31 32 33 34 35 29 28...
... Tow Park Lamps Gasoline only-PCM, Fuel Pump Relay 20A* (Gasoline only) Coil, Mass Air Flow Sensor, Fuel Injectors 5A* Diesel only-Dual Alternator A Field (Diesel only) 10A* Gasoline only-A/C (CASS) Diesel only-Single or Dual Alternator A Field, Regulator 176 1 2 20 36 37 Roadside emergencies 30 31 32 33 34 35 29 28...
Owner's Manual
Page 177
...) 15A* Power Distribution Box Description Gasoline only-Vapor Management Valve, HEGO Sensors, Intake Manifold Communication Control, EVR Solenoid, PCM, Canister Vent Solenoid Diesel only-Dual Alternator A Field Trailer Tow Electronic Brake Illumination, Park Lamps, Trailer Tow Park Lamp Relay Coil Left Headlamp (Low Beam) Power Point Right Headlamp (... 20 21 22 23 24 10A* 20A* 10A* 15A* 30A** 60A** 30A** 30A** 30A** 25 30A** 20A** 50A** 50A** 50A** 40A** 30A** (Gasoline only) 20A** (Diesel only) 30A*** Power Windows 177
...) 15A* Power Distribution Box Description Gasoline only-Vapor Management Valve, HEGO Sensors, Intake Manifold Communication Control, EVR Solenoid, PCM, Canister Vent Solenoid Diesel only-Dual Alternator A Field Trailer Tow Electronic Brake Illumination, Park Lamps, Trailer Tow Park Lamp Relay Coil Left Headlamp (Low Beam) Power Point Right Headlamp (... 20 21 22 23 24 10A* 20A* 10A* 15A* 30A** 60A** 30A** 30A** 30A** 25 30A** 20A** 50A** 50A** 50A** 40A** 30A** (Gasoline only) 20A** (Diesel only) 30A*** Power Windows 177
Owner's Manual
Page 178
... Door Lock Relay Coil, Park Lamp Flash Relay, If not equipped with Remote Keyless Entry-Power Door Lock Motors Gasoline only-Not Used Diesel only-Injector Driver Module 27 Trailer Tow Electronic Brake Controller Radio PCM Power Relay Blower Motor Relay A/C CASS (Gasoline only), Injector Driver Module... Power Relay (Diesel only) 33 -Washer Pump Relay 34 -Windshield Wiper Park/Run Relay 35 -Windshield Wiper HI/LO Relay 36 -A/C Clutch Diode 37 -PCM ...
... Door Lock Relay Coil, Park Lamp Flash Relay, If not equipped with Remote Keyless Entry-Power Door Lock Motors Gasoline only-Not Used Diesel only-Injector Driver Module 27 Trailer Tow Electronic Brake Controller Radio PCM Power Relay Blower Motor Relay A/C CASS (Gasoline only), Injector Driver Module... Power Relay (Diesel only) 33 -Washer Pump Relay 34 -Windshield Wiper Park/Run Relay 35 -Windshield Wiper HI/LO Relay 36 -A/C Clutch Diode 37 -PCM ...
Owner's Manual
Page 200
Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine component locations. 9 10 11 1 2 3 4 5 8 7 6 1. Power steering fluid reservoir 6. Transmission fluid dipstick (automatic transmission) 200 Brake fluid reservoir 4. Engine oil filler cap 11...
Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine component locations. 9 10 11 1 2 3 4 5 8 7 6 1. Power steering fluid reservoir 6. Transmission fluid dipstick (automatic transmission) 200 Brake fluid reservoir 4. Engine oil filler cap 11...
Owner's Manual
Page 249
... EV-233 BXT-65-650 BXT-65-750 AWSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES... Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic ...
... EV-233 BXT-65-650 BXT-65-750 AWSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES... Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic ...
Owner's Manual
Page 250
Capacities and specifications Fluid Brake fluid Ford Part Application Capacity Name High All Fill to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid Motorcraft 5.4L V8 engine 25.0L (26.4 Premium Engine with A/C quarts) Coolant (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) Engine Coolant (yellow-colored) Motorcraft SAE All 5.7L (6.0 quarts) 5W-20 Super Premium Motor Oil Refer to your 7.3L Diesel Supplement Engine coolant 3 Engine oil (includes filter change)-Gas engines Engine oil (includes filter change)-Diesel engine 250
Capacities and specifications Fluid Brake fluid Ford Part Application Capacity Name High All Fill to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid Motorcraft 5.4L V8 engine 25.0L (26.4 Premium Engine with A/C quarts) Coolant (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) Engine Coolant (yellow-colored) Motorcraft SAE All 5.7L (6.0 quarts) 5W-20 Super Premium Motor Oil Refer to your 7.3L Diesel Supplement Engine coolant 3 Engine oil (includes filter change)-Gas engines Engine oil (includes filter change)-Diesel engine 250
Owner's Manual
Page 279
... Emergencies, roadside jump-starting ...191 Emission control system ...235 Engine ...256 check engine/service engine soon light ...10 cleaning ...246 coolant ...206 diesel ...3 279 and Canada ...269 Getting roadside assistance ...167 Getting the service you need ...263 Ordering additional owner's literature ...275 The Dispute Settlement Board... ...265 Utilizing the Mediation/Arbitration Program ...269 D Daytime running lamps (see Speed control) ...72 Customer Assistance ...167 Ford accessories for your vehicle ...270 Ford Extended Service Plan ...263 Getting assistance outside the U.S.
... Emergencies, roadside jump-starting ...191 Emission control system ...235 Engine ...256 check engine/service engine soon light ...10 cleaning ...246 coolant ...206 diesel ...3 279 and Canada ...269 Getting roadside assistance ...167 Getting the service you need ...263 Ordering additional owner's literature ...275 The Dispute Settlement Board... ...265 Utilizing the Mediation/Arbitration Program ...269 D Daytime running lamps (see Speed control) ...72 Customer Assistance ...167 Ford accessories for your vehicle ...270 Ford Extended Service Plan ...263 Getting assistance outside the U.S.
Owner's Manual
Page 283
...) ...93 Seats ...89 child safety seats ...118 cleaning ...248 Servicing your vehicle ...197 Snowplowing ...4, 163-165 Spark plugs, specifications ...249, 256 Special notice ...3, 5 ambulance conversions ...4 diesel-powered vehicles ...3 four-wheel drive vehicles ...166 utility-type vehicles ...4 Specification chart, lubricants ...253, 256 Speed control ...72 Speedometer ...17 Starting your vehicle ...126, 128...
...) ...93 Seats ...89 child safety seats ...118 cleaning ...248 Servicing your vehicle ...197 Snowplowing ...4, 163-165 Spark plugs, specifications ...249, 256 Special notice ...3, 5 ambulance conversions ...4 diesel-powered vehicles ...3 four-wheel drive vehicles ...166 utility-type vehicles ...4 Specification chart, lubricants ...253, 256 Speed control ...72 Speedometer ...17 Starting your vehicle ...126, 128...
Scheduled Maintenance Guide 5th Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Scheduled Maintenance Guide 5th Printing
Page 7
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7
Scheduled Maintenance Guide 5th Printing
Page 11
...Schedule Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes... 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with ...
...Schedule Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes... 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with ...
Scheduled Maintenance Guide 5th Printing
Page 13
Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling system ...
Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling system ...
Scheduled Maintenance Guide 5th Printing
Page 14
... air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as required 14 Additional services for: Diesel Check air filter minder, replace filter as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane ... fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life.
... air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as required 14 Additional services for: Diesel Check air filter minder, replace filter as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane ... fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life.
Scheduled Maintenance Guide 5th Printing
Page 15
... air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & ... green engine coolant, if equipped 15 Normal Schedule Normal Schedule 40,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear.
... air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & ... green engine coolant, if equipped 15 Normal Schedule Normal Schedule 40,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear.
Scheduled Maintenance Guide 5th Printing
Page 16
... Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required 16 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light... Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil ...
... Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required 16 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light... Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil ...