Owner's Manual
Page 231
...you start the engine, the fuel filler cap may be void for changing the fuel filter. To install the cap, align the tabs on the cap with the notches on after you or others. Refer to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used .... Maintenance and care Fuel Filler Cap Your fuel tank filler cap ...
...you start the engine, the fuel filler cap may be void for changing the fuel filter. To install the cap, align the tabs on the cap with the notches on after you or others. Refer to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used .... Maintenance and care Fuel Filler Cap Your fuel tank filler cap ...
Owner's Manual
Page 249
REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear ... Capacity 1.8L (3.8 pints) 2.7L (5.8 pints) 3.3L (6.9 pints) Rear axle 1,2 4.0L (8.5 pints) 11.6L (24.5 pints) 249 Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT...
REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear ... Capacity 1.8L (3.8 pints) 2.7L (5.8 pints) 3.3L (6.9 pints) Rear axle 1,2 4.0L (8.5 pints) 11.6L (24.5 pints) 249 Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT...
Scheduled Maintenance Guide 5th Printing
Page 11
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake .../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake .../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
Scheduled Maintenance Guide 5th Printing
Page 13
...not nullify the emission warranty or limit recall liability prior to the completion of the vehicle's useful life. Replace climate-controlled seat filters (Navigator, if equipped) Additional services for your dealer for : Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ... linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended ...
...not nullify the emission warranty or limit recall liability prior to the completion of the vehicle's useful life. Replace climate-controlled seat filters (Navigator, if equipped) Additional services for your dealer for : Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ... linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended ...
Scheduled Maintenance Guide 5th Printing
Page 14
... additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace...
... additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace...
Scheduled Maintenance Guide 5th Printing
Page 16
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required 16 Rotation recommended for wear. Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required 16 Rotation recommended for wear. Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and...
Scheduled Maintenance Guide 5th Printing
Page 18
... manual transmission fluid Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) * If vehicle is registered in California, the...
... manual transmission fluid Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) * If vehicle is registered in California, the...
Scheduled Maintenance Guide 5th Printing
Page 19
... Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. 19 Rotation recommended for...
... Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. 19 Rotation recommended for...
Scheduled Maintenance Guide 5th Printing
Page 22
... services be performed at the indicated intervals and the maintenance be recorded. 22 Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N...
... services be performed at the indicated intervals and the maintenance be recorded. 22 Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N...
Scheduled Maintenance Guide 5th Printing
Page 23
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, ...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, ...
Scheduled Maintenance Guide 5th Printing
Page 25
... Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling...Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
... Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling...Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
Scheduled Maintenance Guide 5th Printing
Page 27
..., and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000...dipstick. Inspect automatic transmission fluid level on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board...
..., and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000...dipstick. Inspect automatic transmission fluid level on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board...
Scheduled Maintenance Guide 5th Printing
Page 28
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
Scheduled Maintenance Guide 5th Printing
Page 30
...hoses Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change yellow or green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change ...
...hoses Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change yellow or green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change ...
Scheduled Maintenance Guide 5th Printing
Page 32
...vehicles (See page 34) Replace accessory drive belt(s) (if not replaced within last 100,000 miles) Replace climate-controlled seat filters (Navigator, if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except..., Excursion) Additional services for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all recommended maintenance services be performed ...
...vehicles (See page 34) Replace accessory drive belt(s) (if not replaced within last 100,000 miles) Replace climate-controlled seat filters (Navigator, if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except..., Excursion) Additional services for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all recommended maintenance services be performed ...
Scheduled Maintenance Guide 5th Printing
Page 33
... the date of tank manufacture Every 5 years - Change automatic transmission fluid 33 Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane...
... the date of tank manufacture Every 5 years - Change automatic transmission fluid 33 Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane...
Scheduled Maintenance Guide 5th Printing
Page 35
Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of the more demanding "Special Operating Conditions" listed below, you only ... joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles Replace spark ...
Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of the more demanding "Special Operating Conditions" listed below, you only ... joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles Replace spark ...
Scheduled Maintenance Guide 5th Printing
Page 36
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
Warranty Guide 4th Printing
Page 23
... 2001-MODEL VEHICLES (GVWR OF 14,000 LBS. OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to Inlet Pipe Gasket Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel...
... 2001-MODEL VEHICLES (GVWR OF 14,000 LBS. OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to Inlet Pipe Gasket Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel...
7.3L Diesel Supplement 2nd Printing
Page 4
... the recommended service interval. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the turbocharger is also...
... the recommended service interval. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the turbocharger is also...