Owner's Manual
Page 6
... equipment (e.g. Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Please read the section Air bag in personal injury. Front seat mounted rear-facing child or baby seats should observe the instructions of...
... equipment (e.g. Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Please read the section Air bag in personal injury. Front seat mounted rear-facing child or baby seats should observe the instructions of...
Owner's Manual
Page 7
... regarding correct operation and maintenance of your vehicle. Snowplowing The Excursion is not a passenger car. Refer to this Owner's Guide carefully. Your vehicle is not recommended for snowplow installation. Ford makes no representation as to owners of pickup trucks and utility...7 therefore, a supplement has been supplied that are unique to your diesel-powered light truck. Introduction Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for exceeding vehicle weight...
... regarding correct operation and maintenance of your vehicle. Snowplowing The Excursion is not a passenger car. Refer to this Owner's Guide carefully. Your vehicle is not recommended for snowplow installation. Ford makes no representation as to owners of pickup trucks and utility...7 therefore, a supplement has been supplied that are unique to your diesel-powered light truck. Introduction Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for exceeding vehicle weight...
Owner's Manual
Page 140
Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - Always transport children 12 years old and under in helping to work with a crash sensing and diagnostic module ...which records information about the air bag system and impact severity. This information will assist Ford Motor Company in servicing the vehicle and in the back seat and always properly use appropriate child restraints. 140 Air bags DO NOT inflate slowly...
Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - Always transport children 12 years old and under in helping to work with a crash sensing and diagnostic module ...which records information about the air bag system and impact severity. This information will assist Ford Motor Company in servicing the vehicle and in the back seat and always properly use appropriate child restraints. 140 Air bags DO NOT inflate slowly...
Owner's Manual
Page 180
...Towing a trailer places an additional load on the following trailer towing charts apply to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Supplement. Inspect these components carefully after any towing operation. The hitch receiver was designed to be removed. Any modification or removal ... 6.8L 6.8L 180 The following charts. Your vehicle's load capacity is less than or equal to the maximum trailer weight listed for Diesel engines, refer to vehicles equipped with gasoline engines; for your engine and rear axle ratio on your vehicle's engine, transmission, axle, ...
...Towing a trailer places an additional load on the following trailer towing charts apply to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Supplement. Inspect these components carefully after any towing operation. The hitch receiver was designed to be removed. Any modification or removal ... 6.8L 6.8L 180 The following charts. Your vehicle's load capacity is less than or equal to the maximum trailer weight listed for Diesel engines, refer to vehicles equipped with gasoline engines; for your engine and rear axle ratio on your vehicle's engine, transmission, axle, ...
Owner's Manual
Page 192
... on the side of a different size than the road tires should not be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel only) Heated backlite relay Trailer tow battery charge relay Delayed accessory relay Starter relay 304 - 305 - 306 - 307 - * Mini Fuses ** Maxi Fuses CHANGING THE TIRES...
... on the side of a different size than the road tires should not be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel only) Heated backlite relay Trailer tow battery charge relay Delayed accessory relay Starter relay 304 - 305 - 306 - 307 - * Mini Fuses ** Maxi Fuses CHANGING THE TIRES...
Owner's Manual
Page 213
... the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits because they can cause damage to the vehicle's paintwork and trim over time.
... the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits because they can cause damage to the vehicle's paintwork and trim over time.
Owner's Manual
Page 254
REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE All 75W-140 Synthetic Rear Axle Lubricant High Performance ... 6.8L V10 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254
REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE All 75W-140 Synthetic Rear Axle Lubricant High Performance ... 6.8L V10 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254
Owner's Manual
Page 255
...Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel engine Engine oil Motorcraft SAE All 5.7L (6.0 (includes filter 5W-20 Premium quarts) change)-Gasoline Synthetic Blend engines Motor Oil Refer to your 7.3L...) 6 fluid 5 4x4 vehicles 16.7L (17.7 quarts) 6 Windshield Ultra-Clear All 4.2L (1.1 washer fluid Windshield Washer gallons) Concentrate 255 Maintenance and Specifications Fluid Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant-
...Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel engine Engine oil Motorcraft SAE All 5.7L (6.0 (includes filter 5W-20 Premium quarts) change)-Gasoline Synthetic Blend engines Motor Oil Refer to your 7.3L...) 6 fluid 5 4x4 vehicles 16.7L (17.7 quarts) 6 Windshield Ultra-Clear All 4.2L (1.1 washer fluid Windshield Washer gallons) Concentrate 255 Maintenance and Specifications Fluid Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant-
Owner's Manual
Page 257
... Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY-75W140-QL WSL-M2C192-A ...PM-1 ESA-M6C25-A and DOT 3 VC-4-A (in Canada, Motorcraft CXC-10 ) VC-7-A ESE-M97B44-A WSS-M97B51-A1 Diesel Supplement XO-5W20-QSP WSS...
... Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY-75W140-QL WSL-M2C192-A ...PM-1 ESA-M6C25-A and DOT 3 VC-4-A (in Canada, Motorcraft CXC-10 ) VC-7-A ESE-M97B44-A WSS-M97B51-A1 Diesel Supplement XO-5W20-QSP WSS...
Owner's Manual
Page 258
...a synthetic lubricant that does not require changing unless the axle has been submerged in water. 1 258 Maintenance and Specifications Ford part name Ford part Ford or equivalent number specification Engine oil-Diesel Refer to your 7.3L Diesel Supplement engine Hinges, latches, Multi-Purpose XG-4or ESR-M1C159-A striker plates, Grease F5AZ-19G209-AA fuel filler... C9AZ-19550-AC ESR-M17P5-A washer fluid Windshield Washer Concentrate Item Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles.
...a synthetic lubricant that does not require changing unless the axle has been submerged in water. 1 258 Maintenance and Specifications Ford part name Ford part Ford or equivalent number specification Engine oil-Diesel Refer to your 7.3L Diesel Supplement engine Hinges, latches, Multi-Purpose XG-4or ESR-M1C159-A striker plates, Grease F5AZ-19G209-AA fuel filler... C9AZ-19550-AC ESR-M17P5-A washer fluid Windshield Washer Concentrate Item Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles.
Owner's Manual
Page 259
... automatic transmission fluid is of the MERCON type fluid. Refer to your scheduled maintenance guide to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 Use of a transmission fluid that indicates dual usage (MERCON and MERCON V) in an automatic transmission application requiring MERCON may cause...
... automatic transmission fluid is of the MERCON type fluid. Refer to your scheduled maintenance guide to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 Use of a transmission fluid that indicates dual usage (MERCON and MERCON V) in an automatic transmission application requiring MERCON may cause...
Owner's Manual
Page 267
...The Dispute Settlement Board ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle engine compartment ...214 exterior ...217 instrument panel ...216 interior ...216 plastic parts ...215 washing ...213 waxing ...213 wheels...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227 diesel ...7 267 Index attaching with tether straps ..149 in front seat ...147 in rear seat ...147 Cleaning your vehicle ...217-218...
...The Dispute Settlement Board ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle engine compartment ...214 exterior ...217 instrument panel ...216 interior ...216 plastic parts ...215 washing ...213 waxing ...213 wheels...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227 diesel ...7 267 Index attaching with tether straps ..149 in front seat ...147 in rear seat ...147 Cleaning your vehicle ...217-218...
Owner's Manual
Page 271
... anti-theft system ...113-115 Servicing your vehicle ...219 Snowplowing ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159...
... anti-theft system ...113-115 Servicing your vehicle ...219 Snowplowing ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159...
Scheduled Maintenance Guide 6th Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation Use of E85 50% of the time or greater (flex fuel vehicles only) 3 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation Use of E85 50% of the time or greater (flex fuel vehicles only) 3 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 8
... adverse condition should be charged for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 8 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Service information and supporting specifications are generally not covered by the owner or a service...
... adverse condition should be charged for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 8 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Service information and supporting specifications are generally not covered by the owner or a service...
Scheduled Maintenance Guide 6th Printing
Page 11
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Additional services for: Diesel Check air filter minder, replace filter as required 10,000 miles Cars, Minivans, Light... Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for : Diesel Check air filter minder, replace filter as required 11 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services...
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Additional services for: Diesel Check air filter minder, replace filter as required 10,000 miles Cars, Minivans, Light... Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for : Diesel Check air filter minder, replace filter as required 11 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services...
Scheduled Maintenance Guide 6th Printing
Page 12
...Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/...Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/...Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 14
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake ... maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Consult your particular... 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all other...
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake ... maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Consult your particular... 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all other...
Scheduled Maintenance Guide 6th Printing
Page 15
... air filter minder, replace filter as required 15 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for optimal tire life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas and Propane Vehicles...
... air filter minder, replace filter as required 15 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for optimal tire life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas and Propane Vehicles...
Scheduled Maintenance Guide 6th Printing
Page 16
... Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English ...(fus) Additional services for: Diesel Check air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks...
... Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English ...(fus) Additional services for: Diesel Check air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks...