Owners Manual
Page 5
... Maintenance ...23 Cleaning Fuel Sediment Cup ...24 Spark Plug Service ...24 Cleaning Spark Arrestor Screen ...25 Transporting Generator ...26 Storing Generator ...26 TROUBLESHOOTING ...29 SPECIFICATIONS ...31 WARRANTIES ...33 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 33 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY 35 INDEX ...37 HW5500/5500E MAINTENANCE PARTS 39 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com i
... Maintenance ...23 Cleaning Fuel Sediment Cup ...24 Spark Plug Service ...24 Cleaning Spark Arrestor Screen ...25 Transporting Generator ...26 Storing Generator ...26 TROUBLESHOOTING ...29 SPECIFICATIONS ...31 WARRANTIES ...33 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 33 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY 35 INDEX ...37 HW5500/5500E MAINTENANCE PARTS 39 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com i
Owners Manual
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H BA A C D G E F PRODUCT LABEL PART NUMBER A 100884A B C D E F G H HW5500/5500E Portable Generator Owner's Manual 100886A 100887A 100883A 100879A 100882A 100885A 100881A www.honeywellgenerators.com 3 Location of Important Labels Location of Important Labels Your generator is available only with several labels which is packaged with HW5500E models. Should any of these labels become illegible or damaged, contact Customer Hotline...
H BA A C D G E F PRODUCT LABEL PART NUMBER A 100884A B C D E F G H HW5500/5500E Portable Generator Owner's Manual 100886A 100887A 100883A 100879A 100882A 100885A 100881A www.honeywellgenerators.com 3 Location of Important Labels Location of Important Labels Your generator is available only with several labels which is packaged with HW5500E models. Should any of these labels become illegible or damaged, contact Customer Hotline...
Owners Manual
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... parts of used motor oil according to guidelines established by your local or state government. • Try to avoid spilling fuel. Use fresh gasoline with fuel. • NEVER smoke or allow to be sure area is low. Remove fuel tank cap. 22 www.honeywellgenerators.com HW5500/5500E Portable Generator ...each use, check fuel gauge on the top of vapor. If fuel level is low, refill tank with skin or breathing of generator near generator or where gasoline is set on the fuel pump. NEVER OVERFILL. Spilled fuel or fuel vapor may have only oxygenated fuel available....
... parts of used motor oil according to guidelines established by your local or state government. • Try to avoid spilling fuel. Use fresh gasoline with fuel. • NEVER smoke or allow to be sure area is low. Remove fuel tank cap. 22 www.honeywellgenerators.com HW5500/5500E Portable Generator ...each use, check fuel gauge on the top of vapor. If fuel level is low, refill tank with skin or breathing of generator near generator or where gasoline is set on the fuel pump. NEVER OVERFILL. Spilled fuel or fuel vapor may have only oxygenated fuel available....
Owners Manual
Page 29
... dirty air filter will need: Household soap and water Clean, dry cloth Clean engine oil 1. Never run the generator without air cleaner assembly properly attached. FIGURE 32: Air Filter Removal 4. FIGURE 30: Air Cleaner Cover 2A. Gasoline and flammable solvents can cause ...not cover parts damaged by misuse. NEVER use gasoline or flammable solvent to clean air cleaner element. • Use only household soap and water to twist or tear the filter. Clean air cleaner filter every 50 hours of household soap and warm water. 5. HW5500/5500E Portable Generator Owner's ...
... dirty air filter will need: Household soap and water Clean, dry cloth Clean engine oil 1. Never run the generator without air cleaner assembly properly attached. FIGURE 32: Air Filter Removal 4. FIGURE 30: Air Cleaner Cover 2A. Gasoline and flammable solvents can cause ...not cover parts damaged by misuse. NEVER use gasoline or flammable solvent to clean air cleaner element. • Use only household soap and water to twist or tear the filter. Clean air cleaner filter every 50 hours of household soap and warm water. 5. HW5500/5500E Portable Generator Owner's ...
Owners Manual
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... FIGURE 33: Fuel Sediment Cup Assembly Removal B C FIGURE 34: Fuel Sediment Cup Assembly Pieces 5. Stop engine if it is running. 2. HW5500/5500E Portable Generator Owner's Manual Stop engine if it is running , muffler will need : Socket wrench with soap and water. Spark Plug Service To... New spark plug (if existing spark plug is set on flat, level surface. 24 www.honeywellgenerators.com * See Maintenance Parts at the intervals specified in clean engine oil and squeeze out excess oil. Using a socket wrench with engine oil may be properly ...
... FIGURE 33: Fuel Sediment Cup Assembly Removal B C FIGURE 34: Fuel Sediment Cup Assembly Pieces 5. Stop engine if it is running. 2. HW5500/5500E Portable Generator Owner's Manual Stop engine if it is running , muffler will need : Socket wrench with soap and water. Spark Plug Service To... New spark plug (if existing spark plug is set on flat, level surface. 24 www.honeywellgenerators.com * See Maintenance Parts at the intervals specified in clean engine oil and squeeze out excess oil. Using a socket wrench with engine oil may be properly ...
Owners Manual
Page 39
... on your engine, but NSP cannot deny warranty claims based on your Honeywell Generator Owner's Manual. EMISSIONS CONTROL SYSTEMS PARTS Coverage under warranty. 6. Fuel Pump (if equipped) D. Ignition coil 4. Miscellaneous Items used for repairs as soon as described in above systems A. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 33 The emissions warranty is a defects...
... on your engine, but NSP cannot deny warranty claims based on your Honeywell Generator Owner's Manual. EMISSIONS CONTROL SYSTEMS PARTS Coverage under warranty. 6. Fuel Pump (if equipped) D. Ignition coil 4. Miscellaneous Items used for repairs as soon as described in above systems A. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 33 The emissions warranty is a defects...
Owners Manual
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... written consent of NSP; (vi) use under applicable federal or state law with the Company is any parts of the replacement parts and labor for income producing, business related use . LIMITATIONS OF REMEDIES. The application of these exclusions will... Dept. 4425 N Port Washington Road Suite 105 Milwaukee WI 53212-1082 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 35 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY NORTHSHORE POWER SYSTEMS LIMITED WARRANTY Honeywell Portable Generator Effective April 1, 2008 LIMITED WARRANTY Northshore Power Systems, LLC, (NSP)...
... written consent of NSP; (vi) use under applicable federal or state law with the Company is any parts of the replacement parts and labor for income producing, business related use . LIMITATIONS OF REMEDIES. The application of these exclusions will... Dept. 4425 N Port Washington Road Suite 105 Milwaukee WI 53212-1082 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 35 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY NORTHSHORE POWER SYSTEMS LIMITED WARRANTY Honeywell Portable Generator Effective April 1, 2008 LIMITED WARRANTY Northshore Power Systems, LLC, (NSP)...
Owners Manual
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...22 Fuel Sediment Cup cleaning 24 Fuel Valve 13 G Generator location 15 nameplate information 6 operation 15 outlets 13 safety labels 3 specifications 31 starting 15 HW5500/5500E Portable Generator Owner's Manual INDEX stopping 17 storing 26 transporting 26 ...unpacking guidelines 5 warranty 35 Ground 11 special requirements 11 terminal 13 H Handles installing 10 High Altitude operation 17 M Maintenance 19 air filter 23 changing engine oil 21 cleaning spark arrestor 25 fuel sediment cup 24 parts...
...22 Fuel Sediment Cup cleaning 24 Fuel Valve 13 G Generator location 15 nameplate information 6 operation 15 outlets 13 safety labels 3 specifications 31 starting 15 HW5500/5500E Portable Generator Owner's Manual INDEX stopping 17 storing 26 transporting 26 ...unpacking guidelines 5 warranty 35 Ground 11 special requirements 11 terminal 13 H Handles installing 10 High Altitude operation 17 M Maintenance 19 air filter 23 changing engine oil 21 cleaning spark arrestor 25 fuel sediment cup 24 parts...
Owners Manual
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... www.honeywellgenerators.com or call Customer Hotline at 1-888-494-3571. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 39 Part Name Air Cleaner Assembly Air Filter Fuel Cap Fuel Shut-Off Valve Fuel Strainer Ignition Coil Recoil Assembly Recoil Rope and... Spark Plug Spark Arrestor Wheel Wheel Handle Pivot Bracket Wheel Kit Hardware Handle Bar Rubber Handle Grip Smart Start Card HW5500/5500E Maintenance Parts List Part Number 100832A 100833A 100834A 100835A 100836A 100838A 100839A 100840A 100841A 100842A 100843A 100844A 100845A 100852A 100846A 100847A 100848A...
... www.honeywellgenerators.com or call Customer Hotline at 1-888-494-3571. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 39 Part Name Air Cleaner Assembly Air Filter Fuel Cap Fuel Shut-Off Valve Fuel Strainer Ignition Coil Recoil Assembly Recoil Rope and... Spark Plug Spark Arrestor Wheel Wheel Handle Pivot Bracket Wheel Kit Hardware Handle Bar Rubber Handle Grip Smart Start Card HW5500/5500E Maintenance Parts List Part Number 100832A 100833A 100834A 100835A 100836A 100838A 100839A 100840A 100841A 100842A 100843A 100844A 100845A 100852A 100846A 100847A 100848A...
Service Manual
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Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Service Manual
Page 3
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
Service Manual
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... LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be addressed to or contemplated by a retail customer. LIMITED WARRANTY PERIODS Consumer Use: 3 Years Limited. 1st year, parts and labor. 2nd & 3rd years, parts only. NORTHSHORE... This warranty excludes any use . Warranty is longer. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This warranty gives you specific legal rights...
... LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be addressed to or contemplated by a retail customer. LIMITED WARRANTY PERIODS Consumer Use: 3 Years Limited. 1st year, parts and labor. 2nd & 3rd years, parts only. NORTHSHORE... This warranty excludes any use . Warranty is longer. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This warranty gives you specific legal rights...
Service Manual
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... ignition system, and the catalytic converter. COVERAGE Emissions control parts on your portable generator to the original retail customer. 2-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Fuel line, control valve, and fittings F. Air...Honeywell Portable Generator WARRANTY STATEMENT The U.S. Northshore Power Systems must be filed in -use of the emission control system. You may be denied warranty coverage if a part has failed due to the emissions control parts listed below provided there has been no cost to original Honeywell generator parts...
... ignition system, and the catalytic converter. COVERAGE Emissions control parts on your portable generator to the original retail customer. 2-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Fuel line, control valve, and fittings F. Air...Honeywell Portable Generator WARRANTY STATEMENT The U.S. Northshore Power Systems must be filed in -use of the emission control system. You may be denied warranty coverage if a part has failed due to the emissions control parts listed below provided there has been no cost to original Honeywell generator parts...
Service Manual
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... of any engine components caused by the maintenance schedule defined in the Honeywell Generator Owner's Manual. Consequential Coverage. Maintenance. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 Repair or Replacement Cost. Any replacement part that is performed at Northshore Power Systems. By phone: 1-877-HWTECHS...
... of any engine components caused by the maintenance schedule defined in the Honeywell Generator Owner's Manual. Consequential Coverage. Maintenance. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 Repair or Replacement Cost. Any replacement part that is performed at Northshore Power Systems. By phone: 1-877-HWTECHS...
Service Manual
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... not valid as warranty claims. FAILURE WITHIN 90 DAYS. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied part, Northshore Power Systems will not be processed without prior written consent of Northshore Power Systems; (vi...
... not valid as warranty claims. FAILURE WITHIN 90 DAYS. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied part, Northshore Power Systems will not be processed without prior written consent of Northshore Power Systems; (vi...
Service Manual
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.... • Be careful not to a conventional unleaded gasoline. Spilled fuel or fuel vapor may damage metal, rubber and plastic parts of 87 or higher. Use unleaded gasoline with a pump octane rating of fuel system. Some areas of vapor. If you notice ... an oxygenated fuel, ensure pump octane rating is not covered under warranty. Damage caused by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTICE To avoid damage to increase octane quality, enhance combustion, and reduce exhaust emissions. General Fuel Information Check ...
.... • Be careful not to a conventional unleaded gasoline. Spilled fuel or fuel vapor may damage metal, rubber and plastic parts of 87 or higher. Use unleaded gasoline with a pump octane rating of fuel system. Some areas of vapor. If you notice ... an oxygenated fuel, ensure pump octane rating is not covered under warranty. Damage caused by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTICE To avoid damage to increase octane quality, enhance combustion, and reduce exhaust emissions. General Fuel Information Check ...
Service Manual
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Rinse parts thoroughly with clean engine oil. FIGURE 7-9: Air Filter Installation-Model Numbers Ending in filter. 9. Reinstall air filter. 9C. AIR FILTER MAINTENANCE 3. Reinstall the light grey ... filter. 9B. Coat the air filter with water. 6. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTE: Engine will smoke during air filter removal. Reinstall the metal air filter plate in the support brackets if it fell out during...
Rinse parts thoroughly with clean engine oil. FIGURE 7-9: Air Filter Installation-Model Numbers Ending in filter. 9. Reinstall air filter. 9C. AIR FILTER MAINTENANCE 3. Reinstall the light grey ... filter. 9B. Coat the air filter with water. 6. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTE: Engine will smoke during air filter removal. Reinstall the metal air filter plate in the support brackets if it fell out during...
Service Manual
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... parts thoroughly with a wire feeler gauge. WARNING If the engine has been running . Gap should be in the fuel tank from entering the carburetor. An improperly tightened spark plug can become very hot and damage the engine. Spark Plug Equivalents to 100842A Honeywell Portable Electrical Generator ...Plug Replacement: 100842A AutoLite 63 Bosch WR7DC Champion RN9YC Denso W20EPR NGK BPR6ES TABLE 7-4. Allow to 28 N•m (21 lb. Start generator and check for leaks. 7.4 SPARK PLUG SERVICE To ensure proper engine operation, the spark plug must be properly gapped and free of ...
... parts thoroughly with a wire feeler gauge. WARNING If the engine has been running . Gap should be in the fuel tank from entering the carburetor. An improperly tightened spark plug can become very hot and damage the engine. Spark Plug Equivalents to 100842A Honeywell Portable Electrical Generator ...Plug Replacement: 100842A AutoLite 63 Bosch WR7DC Champion RN9YC Denso W20EPR NGK BPR6ES TABLE 7-4. Allow to 28 N•m (21 lb. Start generator and check for leaks. 7.4 SPARK PLUG SERVICE To ensure proper engine operation, the spark plug must be properly gapped and free of ...
Service Manual
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... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1
... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1