Owners Manual
Page 5
... Filter Maintenance ...23 Cleaning Fuel Sediment Cup ...24 Spark Plug Service ...24 Cleaning Spark Arrestor Screen ...25 Transporting Generator ...26 Storing Generator ...26 TROUBLESHOOTING ...29 SPECIFICATIONS ...31 WARRANTIES ...33 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 33 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY 35 INDEX ...37 HW5500/5500E MAINTENANCE PARTS 39 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com i
... Filter Maintenance ...23 Cleaning Fuel Sediment Cup ...24 Spark Plug Service ...24 Cleaning Spark Arrestor Screen ...25 Transporting Generator ...26 Storing Generator ...26 TROUBLESHOOTING ...29 SPECIFICATIONS ...31 WARRANTIES ...33 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 33 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY 35 INDEX ...37 HW5500/5500E MAINTENANCE PARTS 39 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com i
Owners Manual
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... Hotline at 1-888-4943571 to request replacements. Location of Important Labels Location of Important Labels Your generator is available only with several labels which is packaged with HW5500E models. H BA A C D G E F PRODUCT LABEL PART NUMBER A 100884A B C D E F G H HW5500/5500E Portable Generator Owner's Manual 100886A 100887A 100883A 100879A 100882A 100885A 100881A www.honeywellgenerators.com 3 Should any of these labels...
... Hotline at 1-888-4943571 to request replacements. Location of Important Labels Location of Important Labels Your generator is available only with several labels which is packaged with HW5500E models. H BA A C D G E F PRODUCT LABEL PART NUMBER A 100884A B C D E F G H HW5500/5500E Portable Generator Owner's Manual 100886A 100887A 100883A 100879A 100882A 100885A 100881A www.honeywellgenerators.com 3 Should any of these labels...
Owners Manual
Page 28
...parts of fuel. Methanol (methyl or wood alcohol) Gasoline containing methanol must contain co-solvents and corrosion inhibitors to generator: 1. To add fuel to protect fuel system. Avoid getting dirt or water in fuel tank. Remove fuel tank cap. 22 www.honeywellgenerators.com HW5500/5500E Portable Generator Owner's Manual...stale or contaminated gasoline. Fuel and fuel vapors are extremely flammable and explosive under certain conditions. • Refuel generator only outdoors, in Canada) require this information to help meet clean air standards. Damage caused by volume may ...
...parts of fuel. Methanol (methyl or wood alcohol) Gasoline containing methanol must contain co-solvents and corrosion inhibitors to generator: 1. To add fuel to protect fuel system. Avoid getting dirt or water in fuel tank. Remove fuel tank cap. 22 www.honeywellgenerators.com HW5500/5500E Portable Generator Owner's Manual...stale or contaminated gasoline. Fuel and fuel vapors are extremely flammable and explosive under certain conditions. • Refuel generator only outdoors, in Canada) require this information to help meet clean air standards. Damage caused by volume may ...
Owners Manual
Page 29
...iNOTE: Occasional, light spark knock, "pinging", or rattling noise is running. FIGURE 30: Air Cleaner Cover 2A. Warranty does not cover parts damaged by misuse. Air Filter Maintenance A dirty air filter will need: Household soap and water Clean, dry cloth ...upward at a steady engine speed, under heavy loads. Never run the generator without air cleaner assembly properly attached. Pull out foam air filter. Running engine with fresh gasoline. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 23 Reinstall fuel tank cap and fully tighten. If noise...
...iNOTE: Occasional, light spark knock, "pinging", or rattling noise is running. FIGURE 30: Air Cleaner Cover 2A. Warranty does not cover parts damaged by misuse. Air Filter Maintenance A dirty air filter will need: Household soap and water Clean, dry cloth ...upward at a steady engine speed, under heavy loads. Never run the generator without air cleaner assembly properly attached. Pull out foam air filter. Running engine with fresh gasoline. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 23 Reinstall fuel tank cap and fully tighten. If noise...
Owners Manual
Page 30
...; New spark plug (if existing spark plug is set on flat, level surface. 24 www.honeywellgenerators.com * See Maintenance Parts at the intervals specified in the fuel tank from entering the carburetor. Reinstall air filter. 9. Clean fuel sediment cup at end of this... Spark Plug Service To ensure proper engine operation, spark plug must be in Table 2. Stop engine if it is running . 2. HW5500/5500E Portable Generator Owner's Manual Cleaning Fuel Sediment Cup The sediment cup prevents any areas of deposits. Turn fuel valve to ON position and check for setting spark plug...
...; New spark plug (if existing spark plug is set on flat, level surface. 24 www.honeywellgenerators.com * See Maintenance Parts at the intervals specified in the fuel tank from entering the carburetor. Reinstall air filter. 9. Clean fuel sediment cup at end of this... Spark Plug Service To ensure proper engine operation, spark plug must be in Table 2. Stop engine if it is running . 2. HW5500/5500E Portable Generator Owner's Manual Cleaning Fuel Sediment Cup The sediment cup prevents any areas of deposits. Turn fuel valve to ON position and check for setting spark plug...
Owners Manual
Page 39
... all scheduled maintenance. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 33 In the United States and California, new small off -road engine at www.honeywellgenerators.com or by the maintenance schedule defined in performance and durability. 3. Also included may be designed, built, and equipped to original Honeywell generator parts in the Honeywell Generator Owner's Manual. EMISSIONS CONTROL SYSTEMS...
... all scheduled maintenance. HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 33 In the United States and California, new small off -road engine at www.honeywellgenerators.com or by the maintenance schedule defined in performance and durability. 3. Also included may be designed, built, and equipped to original Honeywell generator parts in the Honeywell Generator Owner's Manual. EMISSIONS CONTROL SYSTEMS...
Owners Manual
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...to the foregoing disclaimers, limitations and terms, this limited warranty shall not renew or extend the original warranty period, and any parts of NSP; (vi) use " is also available by NSP; NSP HEREBY DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES. In addition ...an authorized Honeywell Generator Dealer. Repair or replacement pursuant to this limited warranty shall not apply to : Northshore Power Systems, LLC Attention: Product Warranty and Service Dept. 4425 N Port Washington Road Suite 105 Milwaukee WI 53212-1082 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators...
...to the foregoing disclaimers, limitations and terms, this limited warranty shall not renew or extend the original warranty period, and any parts of NSP; (vi) use " is also available by NSP; NSP HEREBY DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES. In addition ...an authorized Honeywell Generator Dealer. Repair or replacement pursuant to this limited warranty shall not apply to : Northshore Power Systems, LLC Attention: Product Warranty and Service Dept. 4425 N Port Washington Road Suite 105 Milwaukee WI 53212-1082 HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators...
Owners Manual
Page 43
...Fuel Sediment Cup cleaning 24 Fuel Valve 13 G Generator location 15 nameplate information 6 operation 15 outlets 13 safety labels 3 specifications 31 starting 15 HW5500/5500E Portable Generator Owner's Manual INDEX stopping 17 storing 26 transporting 26 unpacking ...guidelines 5 warranty 35 Ground 11 special requirements 11 terminal 13 H Handles installing 10 High Altitude operation 17 M Maintenance 19 air filter 23 changing engine oil 21 cleaning spark arrestor 25 fuel sediment cup 24 parts...
...Fuel Sediment Cup cleaning 24 Fuel Valve 13 G Generator location 15 nameplate information 6 operation 15 outlets 13 safety labels 3 specifications 31 starting 15 HW5500/5500E Portable Generator Owner's Manual INDEX stopping 17 storing 26 transporting 26 unpacking ...guidelines 5 warranty 35 Ground 11 special requirements 11 terminal 13 H Handles installing 10 High Altitude operation 17 M Maintenance 19 air filter 23 changing engine oil 21 cleaning spark arrestor 25 fuel sediment cup 24 parts...
Owners Manual
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HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 39 Part Name Air Cleaner Assembly Air Filter Fuel Cap Fuel Shut-Off Valve Fuel Strainer Ignition Coil Recoil Assembly Recoil Rope and Handle Oil Fill Cap/...Dipstick Spark Plug Spark Arrestor Wheel Wheel Handle Pivot Bracket Wheel Kit Hardware Handle Bar Rubber Handle Grip Smart Start Card HW5500...
HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 39 Part Name Air Cleaner Assembly Air Filter Fuel Cap Fuel Shut-Off Valve Fuel Strainer Ignition Coil Recoil Assembly Recoil Rope and Handle Oil Fill Cap/...Dipstick Spark Plug Spark Arrestor Wheel Wheel Handle Pivot Bracket Wheel Kit Hardware Handle Bar Rubber Handle Grip Smart Start Card HW5500...
Service Manual
Page 1
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Service Manual
Page 3
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
Service Manual
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... and disclaimers, limitations of Warranty. LIMITED WARRANTY PERIODS Consumer Use: 3 Years Limited. 1st year, parts and labor. 2nd & 3rd years, parts only. MEDICAL AND LIFE SUPPORT USES. TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW, THIS LIMITED ...Power Systems; DISCLAIMER OF OTHER WARRANTIES. LIMITATIONS OF REMEDIES. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 Warranty inquiries can be determined at www.honeywellgenerators.com. Commercial Use: 1 Year Limited....
... and disclaimers, limitations of Warranty. LIMITED WARRANTY PERIODS Consumer Use: 3 Years Limited. 1st year, parts and labor. 2nd & 3rd years, parts only. MEDICAL AND LIFE SUPPORT USES. TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW, THIS LIMITED ...Power Systems; DISCLAIMER OF OTHER WARRANTIES. LIMITATIONS OF REMEDIES. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 Warranty inquiries can be determined at www.honeywellgenerators.com. Commercial Use: 1 Year Limited....
Service Manual
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... gaskets B. Choke system C. Vent lines 3. Breather connection tube 6. Muffler gasket 5. Northshore Power Systems warrants to the original retail customer. 2-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any covered part on the lack of receipts or for those components that are warranted for a period of two years from defects in above systems A. Clamps...
... gaskets B. Choke system C. Vent lines 3. Breather connection tube 6. Muffler gasket 5. Northshore Power Systems warrants to the original retail customer. 2-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any covered part on the lack of receipts or for those components that are warranted for a period of two years from defects in above systems A. Clamps...
Service Manual
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.... 6. Repair or Replacement Cost. The emissions control parts are warranted only for maintenance or repairs. Any replacement part that an emissions control part is defective, if the diagnostic work is equivalent in the Honeywell Generator Owner's Manual. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 4. Repair or replacement of...
.... 6. Repair or Replacement Cost. The emissions control parts are warranted only for maintenance or repairs. Any replacement part that an emissions control part is defective, if the diagnostic work is equivalent in the Honeywell Generator Owner's Manual. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 4. Repair or replacement of...
Service Manual
Page 10
...COURSE OF DEALING OR USAGE OF TRADE. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 2-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This warranty gives you specific legal rights, and you may also have failed within... sought. List invoice number that are in the description. 2. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied...
...COURSE OF DEALING OR USAGE OF TRADE. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 2-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This warranty gives you specific legal rights, and you may also have failed within... sought. List invoice number that are in the description. 2. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied...
Service Manual
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...the name "Gasohol". NOTICE Oxygenated fuels can cause engine damage. Damage caused by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Gasoline containing more than 5% methanol by volume may cause starting the engine. • Avoid repeated or prolonged ...or allow to cool before starting or performance problems. Gasoline containing ethanol may damage metal, rubber and plastic parts of the generator near generator or where gasoline is spilled, the area must contain co-solvents and corrosion inhibitors to increase octane quality...
...the name "Gasohol". NOTICE Oxygenated fuels can cause engine damage. Damage caused by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Gasoline containing more than 5% methanol by volume may cause starting the engine. • Avoid repeated or prolonged ...or allow to cool before starting or performance problems. Gasoline containing ethanol may damage metal, rubber and plastic parts of the generator near generator or where gasoline is spilled, the area must contain co-solvents and corrosion inhibitors to increase octane quality...
Service Manual
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... or tear the filter. FIGURE 7-7: Oil Air Filter 8. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTE: Engine will smoke during air filter removal. FIGURE 7-9: Air Filter Installation-Model Numbers Ending in "L": 9A. Coat the air filter with water. 6. Squeeze...
... or tear the filter. FIGURE 7-7: Oil Air Filter 8. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTE: Engine will smoke during air filter removal. FIGURE 7-9: Air Filter Installation-Model Numbers Ending in "L": 9A. Coat the air filter with water. 6. Squeeze...
Service Manual
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... Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 While holding the fitting above the fuel shut-off valve to 102557A All Other Models: Recommended Spark Plug Replacement: 100842A AutoLite 63 Bosch WR7DC Champion RN9YC Denso W20EPR NGK BPR6ES TABLE 7-4. Start generator..., and fuel screen) using a 10 mm box wrench. Place generator on a flat, level surface. 3. FIGURE 7-11: Fuel Sediment Cup Assembly Removal A B C FIGURE 7-12: Fuel Sediment Cup Assembly 5. Rinse parts thoroughly with soap and water. 6. Wipe the pieces clean with ...
... Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 While holding the fitting above the fuel shut-off valve to 102557A All Other Models: Recommended Spark Plug Replacement: 100842A AutoLite 63 Bosch WR7DC Champion RN9YC Denso W20EPR NGK BPR6ES TABLE 7-4. Start generator..., and fuel screen) using a 10 mm box wrench. Place generator on a flat, level surface. 3. FIGURE 7-11: Fuel Sediment Cup Assembly Removal A B C FIGURE 7-12: Fuel Sediment Cup Assembly 5. Rinse parts thoroughly with soap and water. 6. Wipe the pieces clean with ...
Service Manual
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... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1
... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1