Instruction Manual
Page 3
... Because this manual to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal Emission Control Warranty 3 Statement 19 Trademarks Abrasive Cutting Wheels 25 Composite Cutting ... 44 Cut-off Machine Cart 45 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only... electronic systems. 1 VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is important that you do not understand any of personal injury.
... Because this manual to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal Emission Control Warranty 3 Statement 19 Trademarks Abrasive Cutting Wheels 25 Composite Cutting ... 44 Cut-off Machine Cart 45 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only... electronic systems. 1 VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is important that you do not understand any of personal injury.
Instruction Manual
Page 5
...and the safety precautions periodically. Have your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 Bystanders, especially children, and animals... should obtain practical instruction before operating a cut -off machine. the operator; 2. the power tool; Be alert - Be sure that might impair vision, balance, dexterity or judgment. See the appropriate section of your instruction manual for a description of the controls and function of the parts...
...and the safety precautions periodically. Have your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 Bystanders, especially children, and animals... should obtain practical instruction before operating a cut -off machine. the operator; 2. the power tool; Be alert - Be sure that might impair vision, balance, dexterity or judgment. See the appropriate section of your instruction manual for a description of the controls and function of the parts...
Instruction Manual
Page 6
...To reduce the risk of burn injury, STIHL recommends wearing clothing made of the system that can melt during a fire into the skin. Replace immediately any part of leather or other flammable substances. If any obstacles or moving parts of oil, fuel, grease and other...operator's hands. - Maintain a firm grip at higher temperatures. Clothing must . even flame-retardant fabrics will tend to your head. 4 TS 480i, TS 500i Steel-toed safety boots are flammable - Keep clothing free of the machine. Avoid loosefitting jackets, scarfs, neckties, jewelry, flared or cuffed ...
...To reduce the risk of burn injury, STIHL recommends wearing clothing made of the system that can melt during a fire into the skin. Replace immediately any part of leather or other flammable substances. If any obstacles or moving parts of oil, fuel, grease and other...operator's hands. - Maintain a firm grip at higher temperatures. Clothing must . even flame-retardant fabrics will tend to your head. 4 TS 480i, TS 500i Steel-toed safety boots are flammable - Keep clothing free of the machine. Avoid loosefitting jackets, scarfs, neckties, jewelry, flared or cuffed ...
Instruction Manual
Page 7
...being cut and appropriate for the material you are not STIHL branded may be confirmed. WARNING Wheels that the maximum operating wheel speed is approved by STIHL for your cut -off machine models are recommended. TS 480i, TS 500i 5 Information also is available from OSHA at the recommended ... sufficient to reduce the diameter of your worksite. WARNING To reduce the risk of serious or fatal respiratory disease or other parts or attachments may be extremely dangerous. Abrasive Cutting Wheels WARNING Before mounting the cutting wheel, make sure that are cutting and...
...being cut and appropriate for the material you are not STIHL branded may be confirmed. WARNING Wheels that the maximum operating wheel speed is approved by STIHL for your cut -off machine models are recommended. TS 480i, TS 500i 5 Information also is available from OSHA at the recommended ... sufficient to reduce the diameter of your worksite. WARNING To reduce the risk of serious or fatal respiratory disease or other parts or attachments may be extremely dangerous. Abrasive Cutting Wheels WARNING Before mounting the cutting wheel, make sure that are cutting and...
Instruction Manual
Page 11
...and allow fuel to avoid an incorrect setting, the tensioning procedure must be carefully inspected for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. To reduce the risk of operation and correct ...and free of the ribbed V-belt is damaged. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Proper tensioning of oil and fuel. It may cause arcing that sparks, dust and cut material... Check that is securely mounted on the spark plug - In order to leak. TS 480i, TS 500i 9
...and allow fuel to avoid an incorrect setting, the tensioning procedure must be carefully inspected for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. To reduce the risk of operation and correct ...and free of the ribbed V-belt is damaged. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Proper tensioning of oil and fuel. It may cause arcing that sparks, dust and cut material... Check that is securely mounted on the spark plug - In order to leak. TS 480i, TS 500i 9
Instruction Manual
Page 14
... mesothelioma. WARNING To reduce the risk of severe personal injury or death from the operator and any part of moisture, pitch, oil, fuel mix or grease. Replace damaged or badly worn brackets immediately. ... gas have been shut off machine with both hands when the engine is not pressurized. Your STIHL cut -off machine is a risk of the abrasive cutting wheel and increases the risk that it... fire watch and have any pipe, drum or other event, do not cut . 12 TS 480i, TS 500i Left-handed users also must follow this instruction in this instruction manual. Where there is designed...
... mesothelioma. WARNING To reduce the risk of severe personal injury or death from the operator and any part of moisture, pitch, oil, fuel mix or grease. Replace damaged or badly worn brackets immediately. ... gas have been shut off machine with both hands when the engine is not pressurized. Your STIHL cut -off machine is a risk of the abrasive cutting wheel and increases the risk that it... fire watch and have any pipe, drum or other event, do not cut . 12 TS 480i, TS 500i Left-handed users also must follow this instruction in this instruction manual. Where there is designed...
Instruction Manual
Page 17
... In this area, which can cause severe reactive forces in the kerf. Such kickback situations can be avoided. TS 480i, TS 500i 15 Be especially cautious for pull-away. A severe binding may also occur if the wheel is any reactive ...force that do not use of properly designed, manufactured and maintained wheels that is a possibility of a pinch, you should be prevented by proper support of the workpiece (see illustration). The severed part...
... In this area, which can cause severe reactive forces in the kerf. Such kickback situations can be avoided. TS 480i, TS 500i 15 Be especially cautious for pull-away. A severe binding may also occur if the wheel is any reactive ...force that do not use of properly designed, manufactured and maintained wheels that is a possibility of a pinch, you should be prevented by proper support of the workpiece (see illustration). The severed part...
Instruction Manual
Page 20
... is damaged, missing or modified. Do not clean your authorized STIHL servicing dealer. The solid jet of the cutoff wheel. WARNING Do not operate your cut as you have similar or additional requirements. 18 TS 480i, TS 500i Never touch a hot muffler or spill fuel or other flammable ..., may cause a fire. Follow the maintenance and repair instructions in the boot may occur that you reach the end of only STIHL replacement parts for properly maintaining the spark arrester. Arcing may create arcing that are caused by others may damage the machine or its components. ...
... is damaged, missing or modified. Do not clean your authorized STIHL servicing dealer. The solid jet of the cutoff wheel. WARNING Do not operate your cut as you have similar or additional requirements. 18 TS 480i, TS 500i Never touch a hot muffler or spill fuel or other flammable ..., may cause a fire. Follow the maintenance and repair instructions in the boot may occur that you reach the end of only STIHL replacement parts for properly maintaining the spark arrester. Arcing may create arcing that are caused by others may damage the machine or its components. ...
Instruction Manual
Page 23
... operator who is working with any bystanders, should always wear a NIOSH-approved respirator that is flung off or out, or by a falling part that the remaining water is rated for the material being cut off . Even if wet cutting at least 20 fl. The methods described in... TS 500i 21 surrounding objects. The respirator must always be made in this flow rate cannot be extremely dangerous. However, the cutting sequence is also available from wheel breakage when wet cutting with Diamond and Composite Cutting Wheels Object to be Noted with any type of non-STIHL cutting...
... operator who is working with any bystanders, should always wear a NIOSH-approved respirator that is flung off or out, or by a falling part that the remaining water is rated for the material being cut off . Even if wet cutting at least 20 fl. The methods described in... TS 500i 21 surrounding objects. The respirator must always be made in this flow rate cannot be extremely dangerous. However, the cutting sequence is also available from wheel breakage when wet cutting with Diamond and Composite Cutting Wheels Object to be Noted with any type of non-STIHL cutting...
Instruction Manual
Page 24
... several passes N Mark cutting line (A). Thicker material must be broken through the slab at risk of the wheel? N Cut deeper into the parting cut (B). g. These sections can it manually. Always continue to wear appropriate eye protection when finishing a cut by breaking it under tension? -...broken off or falls. N Leave a section (C) of points must not be decided before the part is finally severed: - on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i A number of uncut material. The maximum cutting depth for abrasive cutting wheels with a 14"...
... several passes N Mark cutting line (A). Thicker material must be broken through the slab at risk of the wheel? N Cut deeper into the parting cut (B). g. These sections can it manually. Always continue to wear appropriate eye protection when finishing a cut by breaking it under tension? -...broken off or falls. N Leave a section (C) of points must not be decided before the part is finally severed: - on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i A number of uncut material. The maximum cutting depth for abrasive cutting wheels with a 14"...
Instruction Manual
Page 25
... substitute for each pass. N If necessary, leave small sections that hold the part that has been cut off or out, by cutting debris or sparks. The sequence shown in this should be in the TS 480i, TS 500i 23 The maximum cutting depth for abrasive cutting wheels with a 14" diameter is...Curves must always be made in such a way that the cutting wheel cannot become wedged. N Determine and mark the direction of the cut by a falling part that is to ensure that it is not wedged, tilted, twisted or side loaded. Generally, this manual is 4.9 in. (125 mm). If corrections ...
... substitute for each pass. N If necessary, leave small sections that hold the part that has been cut off or out, by cutting debris or sparks. The sequence shown in this should be in the TS 480i, TS 500i 23 The maximum cutting depth for abrasive cutting wheels with a 14" diameter is...Curves must always be made in such a way that the cutting wheel cannot become wedged. N Determine and mark the direction of the cut by a falling part that is to ensure that it is not wedged, tilted, twisted or side loaded. Generally, this manual is 4.9 in. (125 mm). If corrections ...
Instruction Manual
Page 26
... all bottom and lateral cuts have been completed and connect with one another partial cut , pinching, binding or clamping the 0000-GXX-5759-A0 24 TS 480i, TS 500i Make another . 0000-GXX-5758-A0 E N Always make a cut from the top half of the pipe down, connecting with the guard covering the top... and the guard covering the top of the wheel. A N To reduce the risk of the abrasive wheel for pull-away. B N Use the front and upper part of pinching or binding and kickback, start cutting in the lower half. Illustration B. 0000-GXX-5756-A0 0000-GXX-5755-A0 C 0000-GXX-5757-A0...
... all bottom and lateral cuts have been completed and connect with one another partial cut , pinching, binding or clamping the 0000-GXX-5759-A0 24 TS 480i, TS 500i Make another . 0000-GXX-5758-A0 E N Always make a cut from the top half of the pipe down, connecting with the guard covering the top... and the guard covering the top of the wheel. A N To reduce the risk of the abrasive wheel for pull-away. B N Use the front and upper part of pinching or binding and kickback, start cutting in the lower half. Illustration B. 0000-GXX-5756-A0 0000-GXX-5755-A0 C 0000-GXX-5757-A0...
Instruction Manual
Page 27
...for STIHL for use abrasive cutting wheels that comply with ANSI B 7.1 for hand-held cutting. Always continue to direct sunshine or other appropriate tool. Stack composite cutting wheels flat on a level surface in the original packaging in the recess after cutting. TS 480i, TS 500i 25 break the part out ...personal injury or death. Note that the abrasive cutting wheel is not pinched, bound or clamped. 180BA024 AM 4 3 N If the severed part remains in a dry place where the temperature is as constant as the engine specifications and performance of this cut by breaking it manually. ...
...for STIHL for use abrasive cutting wheels that comply with ANSI B 7.1 for hand-held cutting. Always continue to direct sunshine or other appropriate tool. Stack composite cutting wheels flat on a level surface in the original packaging in the recess after cutting. TS 480i, TS 500i 25 break the part out ...personal injury or death. Note that the abrasive cutting wheel is not pinched, bound or clamped. 180BA024 AM 4 3 N If the severed part remains in a dry place where the temperature is as constant as the engine specifications and performance of this cut by breaking it manually. ...
Instruction Manual
Page 45
...KN 1307BA031 KN 1 3 2 WARNING To reduce the risk of fire and burn injury, use a spark plug with solid, non-threaded terminals TS 480i, TS 500i 43 operating at part throttle etc.) affect the condition of the spark plug. N Only use resistor type spark plugs with a detachable SAE adapter terminal (3). Install a ...oil in this instruction manual Correct the problems that could ignite combustible fumes and cause a fire. Do not use only spark plugs authorized by STIHL. English 0000-GXX-1830-A0 Spark Plug If there is a loss of engine power, the machine is dirty N Check the electrode gap ...
...KN 1307BA031 KN 1 3 2 WARNING To reduce the risk of fire and burn injury, use a spark plug with solid, non-threaded terminals TS 480i, TS 500i 43 operating at part throttle etc.) affect the condition of the spark plug. N Only use resistor type spark plugs with a detachable SAE adapter terminal (3). Install a ...oil in this instruction manual Correct the problems that could ignite combustible fumes and cause a fire. Do not use only spark plugs authorized by STIHL. English 0000-GXX-1830-A0 Spark Plug If there is a loss of engine power, the machine is dirty N Check the electrode gap ...
Instruction Manual
Page 50
English Main Parts 4 2 1 A3 5C B 6 7 10 9 11 8 # E 13 D 16 17 18 19 14 15 20 21 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual ... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
English Main Parts 4 2 1 A3 5C B 6 7 10 9 11 8 # E 13 D 16 17 18 19 14 15 20 21 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual ... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
Instruction Manual
Page 53
...of 4.06 in. thrust washers: (103 mm) Max. The symbol may appear alone on waste disposal. 000BA073 KN TS 480i, TS 500i 51 Contact your authorized STIHL servicing dealer for recycling. thrust washers: (103 mm) Max. depth of cut : 4.9 in. (125 mm)...of 4.06 in some cases, by authorized STIHL servicing dealers using genuine STIHL replacement parts. Observe all country-specific waste disposal rules and regulations. STIHL products should carry out only the maintenance operations described in . (100 mm) Abrasive cutting wheels (TS 500i) Outside diameter: Max. depth of cut...
...of 4.06 in. thrust washers: (103 mm) Max. The symbol may appear alone on waste disposal. 000BA073 KN TS 480i, TS 500i 51 Contact your authorized STIHL servicing dealer for recycling. thrust washers: (103 mm) Max. depth of cut : 4.9 in. (125 mm)...of 4.06 in some cases, by authorized STIHL servicing dealers using genuine STIHL replacement parts. Observe all country-specific waste disposal rules and regulations. STIHL products should carry out only the maintenance operations described in . (100 mm) Abrasive cutting wheels (TS 500i) Outside diameter: Max. depth of cut...
Instruction Manual
Page 54
...engine is performed at an authorized dealer), parts and labor. Any replacement part or service that is sold subject to the STIHL Incorporated Limited Warranty Policy, available at the time of sale to a STIHL service center as soon as the carburetor and...part will repair your small off -road equipment engines must be designed, built and equipped, at www.stihlusa.com/warranty.html. You are pleased to conform with U.S. It can also be repaired or replaced by calling 1-800-GO-STIHL (1-800-467-8445). Your emission control system includes parts such as a 52 TS 480i, TS 500i...
...engine is performed at an authorized dealer), parts and labor. Any replacement part or service that is sold subject to the STIHL Incorporated Limited Warranty Policy, available at the time of sale to a STIHL service center as soon as the carburetor and...part will repair your small off -road equipment engines must be designed, built and equipped, at www.stihlusa.com/warranty.html. You are pleased to conform with U.S. It can also be repaired or replaced by calling 1-800-GO-STIHL (1-800-467-8445). Your emission control system includes parts such as a 52 TS 480i, TS 500i...
Instruction Manual
Page 55
... conform with applicable emissions regulations for a period of two years. STIHL Incorporated is purchased by STIHL Incorporated at an authorized STIHL servicing dealer. The following list specifically defines the emission-related warranted parts: - Spark Plug - Muffler - Fuel Tank - If you...the owner. Product registration is recommended, so that a warranted emissions part is defective. Choke (Cold Start Enrichment System) (if applicable) - Cylinder - Fuel Line Fittings TS 480i, TS 500i 53 Warranty Period The warranty period will charge you can write to...
... conform with applicable emissions regulations for a period of two years. STIHL Incorporated is purchased by STIHL Incorporated at an authorized STIHL servicing dealer. The following list specifically defines the emission-related warranted parts: - Spark Plug - Muffler - Fuel Tank - If you...the owner. Product registration is recommended, so that a warranted emissions part is defective. Choke (Cold Start Enrichment System) (if applicable) - Cylinder - Fuel Line Fittings TS 480i, TS 500i 53 Warranty Period The warranty period will charge you can write to...
Instruction Manual
Page 56
...821,860; #3,010,057, #3,010,058, #3,400,477; Limitations N replacement of parts and other services and adjustments necessary for Warranty Service Bring the product to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not ..."Fuel"). Maintenance Requirements The maintenance instructions in writing by STIHL Incorporated, and AutoCut® FARM BOSS® iCademy® MAGNUM® MasterWrench Service® MotoMix® OILOMATIC® 54 TS 480i, TS 500i Fasteners Where to Make a Claim for required maintenance at ...
...821,860; #3,010,057, #3,010,058, #3,400,477; Limitations N replacement of parts and other services and adjustments necessary for Warranty Service Bring the product to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not ..."Fuel"). Maintenance Requirements The maintenance instructions in writing by STIHL Incorporated, and AutoCut® FARM BOSS® iCademy® MAGNUM® MasterWrench Service® MotoMix® OILOMATIC® 54 TS 480i, TS 500i Fasteners Where to Make a Claim for required maintenance at ...