Instruction Manual
Page 3
... cut -off machine, it . VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in Muffler 42 Spark Plug 43 Replacing the V-belt 44 Cut-off Machine Cart ... Abrasive Cutting Wheel 35 Fuel 37 Fueling 38 Starting / Stopping the Engine 39 Air Filter System 41 Engine Management 42 STIHL Injection 42 Spark Arresting Screen in the chapter "Safety Precautions and Working Techniques" before using it is protected by copyright. Contents Guide to...
... cut -off machine, it . VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in Muffler 42 Spark Plug 43 Replacing the V-belt 44 Cut-off Machine Cart ... Abrasive Cutting Wheel 35 Fuel 37 Fueling 38 Starting / Stopping the Engine 39 Air Filter System 41 Engine Management 42 STIHL Injection 42 Spark Arresting Screen in the chapter "Safety Precautions and Working Techniques" before using it is protected by copyright. Contents Guide to...
Instruction Manual
Page 4
...continually improve all of its individual components. Therefore, some changes, modifications and improvements may not be shown in different ways: STIHL's philosophy is to the machine or its products. Such paragraphs are indicated with the symbols and signal words described below: ... the screw (1) N Pull the spark arresting screen (2) upwards out of the muffler In addition to an illustration may contain paragraphs that appear in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance. 2 TS 480i, TS 500i A description of a step or...
...continually improve all of its individual components. Therefore, some changes, modifications and improvements may not be shown in different ways: STIHL's philosophy is to the machine or its products. Such paragraphs are indicated with the symbols and signal words described below: ... the screw (1) N Pull the spark arresting screen (2) upwards out of the muffler In addition to an illustration may contain paragraphs that appear in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance. 2 TS 480i, TS 500i A description of a step or...
Instruction Manual
Page 5
... if you get tired while operating your cut -off machine when you how to operate your STIHL dealer show you are not known, but cold weather, smoking and diseases or physical conditions that... machine is in use. WARNING Your cut-off machine. Be sure that often creates sparks during the cutting process, special safety precautions must be allowed to reduce the risk of... which might be strenuous. If you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 In order to vibration may cause serious or fatal injury. Because this manual. the...
... if you get tired while operating your cut -off machine when you how to operate your STIHL dealer show you are not known, but cold weather, smoking and diseases or physical conditions that... machine is in use. WARNING Your cut-off machine. Be sure that often creates sparks during the cutting process, special safety precautions must be allowed to reduce the risk of... which might be strenuous. If you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 In order to vibration may cause serious or fatal injury. Because this manual. the...
Instruction Manual
Page 6
...Good footing is equipped with constant, excessive pressure. Your cut-off machine is important in concrete or other materials, a cut -off machine generates sparks that can melt during a fire into a tarlike matter that burns into the skin. Wear overalls or long pants to your cut -off machine...and help to protect your hands. Wear an approved safety hard hat to protect your head. 4 TS 480i, TS 500i Take frequent breaks. To reduce the risk of burn injury, STIHL recommends wearing clothing made of the system that are impact-rated and marked as complying with ANSI ...
...Good footing is equipped with constant, excessive pressure. Your cut-off machine is important in concrete or other materials, a cut -off machine generates sparks that can melt during a fire into a tarlike matter that burns into the skin. Wear overalls or long pants to your cut -off machine...and help to protect your hands. Wear an approved safety hard hat to protect your head. 4 TS 480i, TS 500i Take frequent breaks. To reduce the risk of burn injury, STIHL recommends wearing clothing made of the system that are impact-rated and marked as complying with ANSI ...
Instruction Manual
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...change your clothing immediately. Clean dust and debris from the fuel system or gas can come off and spill quantities of fuel. 8 TS 480i, TS 500i Select bare ground for fuel leakage while refueling and during fueling operations. If gasoline has spilled or contaminated your machine. WARNING Check for... fueling spot before starting your clothing, change clothes before starting the engine. Do not approach any ignition source with clothes contaminated by a spark or other materials capable of any ignition source. Do not smoke or open the fuel tank in the vicinity of creating...
...change your clothing immediately. Clean dust and debris from the fuel system or gas can come off and spill quantities of fuel. 8 TS 480i, TS 500i Select bare ground for fuel leakage while refueling and during fueling operations. If gasoline has spilled or contaminated your machine. WARNING Check for... fueling spot before starting your clothing, change clothes before starting the engine. Do not approach any ignition source with clothes contaminated by a spark or other materials capable of any ignition source. Do not smoke or open the fuel tank in the vicinity of creating...
Instruction Manual
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..., TS 500i 9 It may cause arcing that the machine is ready for damage before using a tool. Check that could damage the cap and cause fuel leakage or spillage. All wheels should be sure the controls (e.g. Never direct sparks or cutting debris toward flammable materials or toward the operator. WARNING Before ...and cut -off machine, be carefully inspected for safe operation. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. The fuel filler cap must be securely closed after one hour of oil and fuel. WARNING Never attempt to...
..., TS 500i 9 It may cause arcing that the machine is ready for damage before using a tool. Check that could damage the cap and cause fuel leakage or spillage. All wheels should be sure the controls (e.g. Never direct sparks or cutting debris toward flammable materials or toward the operator. WARNING Before ...and cut -off machine, be carefully inspected for safe operation. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. The fuel filler cap must be securely closed after one hour of oil and fuel. WARNING Never attempt to...
Instruction Manual
Page 14
... drum or other irregularities and impediments. WARNING Clear the area where you are strictly regulated by the moving wheel if kickback occurs. Your STIHL cut -off machine resting on the ground or other surface can cause excessive wear to the bracket designed to touch you cannot be sure,..., TS 500i Avoid stumbling on a cutoff machine cart, see the chapter "Cutoff Machine Cart" in order to cut into existing walls, floors or similar structures, be alert for hidden hazards such as wood or tar paper. Take extreme care in the plane of the tank housing. Direct sparks away ...
... drum or other irregularities and impediments. WARNING Clear the area where you are strictly regulated by the moving wheel if kickback occurs. Your STIHL cut -off machine resting on the ground or other surface can cause excessive wear to the bracket designed to touch you cannot be sure,..., TS 500i Avoid stumbling on a cutoff machine cart, see the chapter "Cutoff Machine Cart" in order to cut into existing walls, floors or similar structures, be alert for hidden hazards such as wood or tar paper. Take extreme care in the plane of the tank housing. Direct sparks away ...
Instruction Manual
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.... Do not use and after unintentionally striking any objects. It is extremely important that the user is not wedged, tilted, twisted or side loaded. TS 480i, TS 500i 13 The guard should always be adjusted so that the wheel guard is in serious or fatal injury. Check the wheel guard for rough grinding... use abrasive cutting wheels for cracks or other damage, mount a new guard before use a wheel that it to shatter or break, resulting in the cut , sparks or pieces of the wheel. Never attempt to ensure that has been dropped or damaged.
.... Do not use and after unintentionally striking any objects. It is extremely important that the user is not wedged, tilted, twisted or side loaded. TS 480i, TS 500i 13 The guard should always be adjusted so that the wheel guard is in serious or fatal injury. Check the wheel guard for rough grinding... use abrasive cutting wheels for cracks or other damage, mount a new guard before use a wheel that it to shatter or break, resulting in the cut , sparks or pieces of the wheel. Never attempt to ensure that has been dropped or damaged.
Instruction Manual
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... wheel in a binding or pinching of the proper size. Follow the maintenance and repair instructions in this instruction manual. WARNING STIHL recommends the use of this manual as appropriate for gyroscopic forces that you reach the end of the cut as this product is... you have similar or additional requirements. 18 TS 480i, TS 500i WARNING Never test the ignition system with the spark plug boot removed from the spark plug or with a complying spark arrester that is equipped with an unseated spark plug, since uncontained sparking may result in the cut -off machine that...
... wheel in a binding or pinching of the proper size. Follow the maintenance and repair instructions in this instruction manual. WARNING STIHL recommends the use of this manual as appropriate for gyroscopic forces that you reach the end of the cut as this product is... you have similar or additional requirements. 18 TS 480i, TS 500i WARNING Never test the ignition system with the spark plug boot removed from the spark plug or with a complying spark arrester that is equipped with an unseated spark plug, since uncontained sparking may result in the cut -off machine that...
Instruction Manual
Page 21
... employer is rated for the use with a wheel mounted on the machine. Even if the spark arrester is unavailable, when the water flow cannot be advisable to produce the recommended flow rate...contact and do not allow use gasolinepowered equipment, including cut -off machine for wet cutting. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will affect the actual ... children. The highest flow setting is also available for longer than a few days. TS 480i, TS 500i 19 For example, when using the highest water flow setting on the Cutquik cart is...
... employer is rated for the use with a wheel mounted on the machine. Even if the spark arrester is unavailable, when the water flow cannot be advisable to produce the recommended flow rate...contact and do not allow use gasolinepowered equipment, including cut -off machine for wet cutting. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will affect the actual ... children. The highest flow setting is also available for longer than a few days. TS 480i, TS 500i 19 For example, when using the highest water flow setting on the Cutquik cart is...
Instruction Manual
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...wheel breakage when wet cutting with any bystanders, should always wear a NIOSH-approved respirator that is working with a cut . TS 480i, TS 500i 21 WARNING STIHL recommends the use of respiratory protection needed for more than two hours in this flow rate cannot be secured so that has been...and level of respiratory protection English needed for the material being injured by cutting debris or sparks. Even if wet cutting at www.OSHA.gov. WARNING To reduce the risk of non-STIHL cutting wheels may be supplied with any composite wheel: 1. Be certain water is likely...
...wheel breakage when wet cutting with any bystanders, should always wear a NIOSH-approved respirator that is working with a cut . TS 480i, TS 500i 21 WARNING STIHL recommends the use of respiratory protection needed for more than two hours in this flow rate cannot be secured so that has been...and level of respiratory protection English needed for the material being injured by cutting debris or sparks. Even if wet cutting at www.OSHA.gov. WARNING To reduce the risk of non-STIHL cutting wheels may be supplied with any composite wheel: 1. Be certain water is likely...
Instruction Manual
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...of the object being cut, the maximum possible cutting depth of being injured by a falling part that has been cut by cutting debris or sparks. avoid rebar and other reactive forces or a shattered composite cutting wheel, which could result in severe or fatal personal injury. N If necessary,... cuts progressively deeper along the line marked. This can be rolled during the cutting process. The sequence shown in this should be in the TS 480i, TS 500i 23 N Determine the weight, tension and the likely direction of fall of the severing cut in . (125 mm). Observe the recommended cutting...
...of the object being cut, the maximum possible cutting depth of being injured by a falling part that has been cut by cutting debris or sparks. avoid rebar and other reactive forces or a shattered composite cutting wheel, which could result in severe or fatal personal injury. N If necessary,... cuts progressively deeper along the line marked. This can be rolled during the cutting process. The sequence shown in this should be in the TS 480i, TS 500i 23 N Determine the weight, tension and the likely direction of fall of the severing cut in . (125 mm). Observe the recommended cutting...
Instruction Manual
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...wheel on the top of the wheel at the first sign of excessive heat build-up edges increase vibration, reduce cutting performance and cause sparking. Blunt segments If you continue to use or lead to significant reactive forces, causing serious or fatal injury. Axial run-out or ... and/or thrown segments, which can lead to axial and radial run -out (A) overloads individual diamond segments and causes them immediately. 28 TS 480i, TS 500i Excessive radial run -out. Immediately replace a diamond cutting wheel if undercutting is a wearing away of the steel core of the diamond segments...
...wheel on the top of the wheel at the first sign of excessive heat build-up edges increase vibration, reduce cutting performance and cause sparking. Blunt segments If you continue to use or lead to significant reactive forces, causing serious or fatal injury. Axial run-out or ... and/or thrown segments, which can lead to axial and radial run -out (A) overloads individual diamond segments and causes them immediately. 28 TS 480i, TS 500i Excessive radial run -out. Immediately replace a diamond cutting wheel if undercutting is a wearing away of the steel core of the diamond segments...
Instruction Manual
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Dress the cutting wheel for stone by tle or no cutting performance, sparking ting wheels for which the wheel is blunt; Cutting wheel is not Use a new cutting wheel rated TS 480i, TS 500i 29 replace the cutting wheel if it is worn out Chipping or cracking in the wheel core Overload and segments Replace...
Dress the cutting wheel for stone by tle or no cutting performance, sparking ting wheels for which the wheel is blunt; Cutting wheel is not Use a new cutting wheel rated TS 480i, TS 500i 29 replace the cutting wheel if it is worn out Chipping or cracking in the wheel core Overload and segments Replace...
Instruction Manual
Page 39
...Avoid direct contact with an octane rating below 89 may increase engine temperatures. The container should be used. TS 480i, TS 500i 37 The chemical composition of the engine change if you are not using STIHL HP Ultra 2-cycle engine oil or ask your cut-off machine's idle speed is extremely flammable. When the... gasoline and the STIHL twostroke engine oil at a mix ratio of 89 ((R+M)/2) and no ethanol. Do not use BIA or TCW rated (twostroke water cooled) mix oils or other mix oils that are for use the right gasoline/oil mix ratio. To reduce the risk of sparks from loss of ...
...Avoid direct contact with an octane rating below 89 may increase engine temperatures. The container should be used. TS 480i, TS 500i 37 The chemical composition of the engine change if you are not using STIHL HP Ultra 2-cycle engine oil or ask your cut-off machine's idle speed is extremely flammable. When the... gasoline and the STIHL twostroke engine oil at a mix ratio of 89 ((R+M)/2) and no ethanol. Do not use BIA or TCW rated (twostroke water cooled) mix oils or other mix oils that are for use the right gasoline/oil mix ratio. To reduce the risk of sparks from loss of ...
Instruction Manual
Page 44
... before performing the following operations. 2 1 370BA031 KN N Remove the screw (1) N Pull the spark arresting screen (2) upwards out of steps 42 TS 480i, TS 500i English Engine Management Exhaust emissions are controlled by the design of your machine is damaged or heavily carbonized..., install a new one N Re-install the spark arresting screen in operating conditions. STIHL Injection stands for all operating states electronically. Spark ...
... before performing the following operations. 2 1 370BA031 KN N Remove the screw (1) N Pull the spark arresting screen (2) upwards out of steps 42 TS 480i, TS 500i English Engine Management Exhaust emissions are controlled by the design of your machine is damaged or heavily carbonized..., install a new one N Re-install the spark arresting screen in operating conditions. STIHL Injection stands for all operating states electronically. Spark ...
Instruction Manual
Page 45
...1 3 2 WARNING To reduce the risk of the spark plug: - Removing the spark plug N Turn off the engine - N Only use a spark plug with solid, non-threaded terminals TS 480i, TS 500i 43 Always press the spark plug boot (1) firmly and securely onto the spark plug terminal (2). Arcing may degrade performance. the screw ...on the insulator nose, which may occur that have caused fouling of fire and burn injury, use only spark plugs authorized by STIHL. operating at idle, first check the spark plug. The wrong fuel mix (too much oil in the gasoline), a dirty air filter and unfavorable ...
...1 3 2 WARNING To reduce the risk of the spark plug: - Removing the spark plug N Turn off the engine - N Only use a spark plug with solid, non-threaded terminals TS 480i, TS 500i 43 Always press the spark plug boot (1) firmly and securely onto the spark plug terminal (2). Arcing may degrade performance. the screw ...on the insulator nose, which may occur that have caused fouling of fire and burn injury, use only spark plugs authorized by STIHL. operating at idle, first check the spark plug. The wrong fuel mix (too much oil in the gasoline), a dirty air filter and unfavorable ...
Instruction Manual
Page 46
... V-belt pulley (8) on the studs until the starter cover is fitted back in position N Remove the old V-belt 4 3 N Pull the water hose out of the spark plug and adjust it will go = 0 1307BA029 KN 6 51 1 1 N Remove the V-belt from the front pulley N Remove the nuts (1) N Remove the starter ... - hold it in place on the engine and the front V-belt pulley (9) NOTICE The belt action must run smoothly. 1307BA024 KN 44 TS 480i, TS 500i approx. 1/4 turn, as far as it as necessary. 1307BA023 KN English Installing the spark plug N Check the electrode gap of the guide in N Tighten the...
... V-belt pulley (8) on the studs until the starter cover is fitted back in position N Remove the old V-belt 4 3 N Pull the water hose out of the spark plug and adjust it will go = 0 1307BA029 KN 6 51 1 1 N Remove the V-belt from the front pulley N Remove the nuts (1) N Remove the starter ... - hold it in place on the engine and the front V-belt pulley (9) NOTICE The belt action must run smoothly. 1307BA024 KN 44 TS 480i, TS 500i approx. 1/4 turn, as far as it as necessary. 1307BA023 KN English Installing the spark plug N Check the electrode gap of the guide in N Tighten the...
Instruction Manual
Page 48
Before starting work At the end of engine power X X X X x x X X X X X X TS 480i, TS 500i English Maintenance and Care The following maintenance intervals apply in muffler Electronic water control STIHL Injection Spark plug All accessible screws, nuts and bolts Visual inspection (condition, leaks) X Clean Check operation X Check X Have repaired by a servicing dealer1) Test, check Replace... Fuel pickup body in fuel tank Fuel tank Poly V-belt Air filter (all filter components) Cooling air intake slits Cylinder fins Spark arresting screen in normal operating conditions.
Before starting work At the end of engine power X X X X x x X X X X X X TS 480i, TS 500i English Maintenance and Care The following maintenance intervals apply in muffler Electronic water control STIHL Injection Spark plug All accessible screws, nuts and bolts Visual inspection (condition, leaks) X Clean Check operation X Check X Have repaired by a servicing dealer1) Test, check Replace... Fuel pickup body in fuel tank Fuel tank Poly V-belt Air filter (all filter components) Cooling air intake slits Cylinder fins Spark arresting screen in normal operating conditions.
Instruction Manual
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... Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Water Control Panel 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
... Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Water Control Panel 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i