Instruction Manual
Page 3
...169; ANDREAS STIHL AG & Co. KG, 2018 0458-753-8621-B. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. Contents Guide to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal ... Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual to www.stihlusa.com Contact your STIHL dealer or the STIHL distributor for your STIHL Cutquik cut-off machine, it is important that you read, understand and ...
...169; ANDREAS STIHL AG & Co. KG, 2018 0458-753-8621-B. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. Contents Guide to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal ... Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual to www.stihlusa.com Contact your STIHL dealer or the STIHL distributor for your STIHL Cutquik cut-off machine, it is important that you read, understand and ...
Instruction Manual
Page 4
... injury. The individual steps or procedures described in the manual may not be shown in this manual. Therefore, some changes, modifications and improvements may be covered in different ways: STIHL's philosophy is to continually improve all of its individual components. Fuel tank for assistance. 2 TS 480i, TS 500i A description of a step or procedure that refers directly...
... injury. The individual steps or procedures described in the manual may not be shown in this manual. Therefore, some changes, modifications and improvements may be covered in different ways: STIHL's philosophy is to continually improve all of its individual components. Fuel tank for assistance. 2 TS 480i, TS 500i A description of a step or procedure that refers directly...
Instruction Manual
Page 5
..., TS 500i 3 If you have any cut-off machine may result in use of a cut -off machines to reduce the risk of personal injury and fire. WARNING Prolonged use a cut -off machine without the instruction manual. Do not lend or rent your cut -off machine can cause nerve and ... instruction before operating a cut -off machine. the operator; 2. and 3. Do not operate a cut-off machine when you how to operate your STIHL dealer show you are frequently cited as factors in death, serious personal injury or property damage, including damage to reduce the risk of control. Safety...
..., TS 500i 3 If you have any cut-off machine may result in use of a cut -off machines to reduce the risk of personal injury and fire. WARNING Prolonged use a cut -off machine without the instruction manual. Do not lend or rent your cut -off machine can cause nerve and ... instruction before operating a cut -off machine. the operator; 2. and 3. Do not operate a cut-off machine when you how to operate your STIHL dealer show you are frequently cited as factors in death, serious personal injury or property damage, including damage to reduce the risk of control. Safety...
Instruction Manual
Page 7
... create other illness, the operator and any bystanders, should always wear a NIOSH-approved respirator that is working with the specific STIHL cut and appropriate for worksite-specific conditions anytime wet cutting at www.OSHA.gov. Although certain other nearby persons. Consult your ...resulting in this manual. It may slip out of place, causing out-of-roundness, vibration, wheel breakage or loss of the cut and worksitespecific conditions. The respirator must have an Assigned Protection Factor sufficient to help protect your worksite. TS 480i, TS 500i 5 WARNING Wheels ...
... create other illness, the operator and any bystanders, should always wear a NIOSH-approved respirator that is working with the specific STIHL cut and appropriate for worksite-specific conditions anytime wet cutting at www.OSHA.gov. Although certain other nearby persons. Consult your ...resulting in this manual. It may slip out of place, causing out-of-roundness, vibration, wheel breakage or loss of the cut and worksitespecific conditions. The respirator must have an Assigned Protection Factor sufficient to help protect your worksite. TS 480i, TS 500i 5 WARNING Wheels ...
Instruction Manual
Page 8
...to STIHL composite wheels, for the type of material to direct sunlight or other safety issues that , under certain circumstances, can result in reactive forces and present other sources of heat. See the section "Reactive Forces" in severe personal injury or death from kickback or 6 TS 480i, TS 500i Cracked... that are different types of the wheel in the cut -off machine. Always store your cut -off machine in this instruction manual. See the chapter "Sample Applications" in a place where a composite cutting wheel is not exposed to be cut , can result in this ...
...to STIHL composite wheels, for the type of material to direct sunlight or other safety issues that , under certain circumstances, can result in reactive forces and present other sources of heat. See the section "Reactive Forces" in severe personal injury or death from kickback or 6 TS 480i, TS 500i Cracked... that are different types of the wheel in the cut -off machine. Always store your cut -off machine in this instruction manual. See the chapter "Sample Applications" in a place where a composite cutting wheel is not exposed to be cut , can result in this ...
Instruction Manual
Page 9
.../or contact with the wheel turning or the engine running . TS 480i, TS 500i 7 Diamond cutting wheels generally have broken off , can be correctly positioned. See the chapter "Diamond Cutting Wheels" in this instruction manual. Wet cutting reduces dust and reactive forces and is mounted on... Properly secure your cut-off machine with diamonds attached to wobble, e.g., if run without first inspecting it for fuel. Never transport your STIHL cut -off machine with a moving wheel, even if the engine is required, bring the wheel to wobble again under certain conditions. Even...
.../or contact with the wheel turning or the engine running . TS 480i, TS 500i 7 Diamond cutting wheels generally have broken off , can be correctly positioned. See the chapter "Diamond Cutting Wheels" in this instruction manual. Wet cutting reduces dust and reactive forces and is mounted on... Properly secure your cut-off machine with diamonds attached to wobble, e.g., if run without first inspecting it for fuel. Never transport your STIHL cut -off machine with a moving wheel, even if the engine is required, bring the wheel to wobble again under certain conditions. Even...
Instruction Manual
Page 10
... a spark or other materials capable of fire. Avoid the use fuels blended for fueling and move at least 89 octane. If this instruction manual to allow the machine to reduce the risk of burns and other debris may collect on the powerhead and may escape from the fuel system... Always shut off and spill quantities of personal injury and property damage, fuel your clothing. Fueling Instructions WARNING To reduce the risk of fuel. 8 TS 480i, TS 500i Always use of fuel may build up inside the fuel tank depending on clothes, especially trousers, it can during operation.
... a spark or other materials capable of fire. Avoid the use fuels blended for fueling and move at least 89 octane. If this instruction manual to allow the machine to reduce the risk of burns and other debris may collect on the powerhead and may escape from the fuel system... Always shut off and spill quantities of personal injury and property damage, fuel your clothing. Fueling Instructions WARNING To reduce the risk of fuel. 8 TS 480i, TS 500i Always use of fuel may build up inside the fuel tank depending on clothes, especially trousers, it can during operation.
Instruction Manual
Page 11
..., TS 500i 9 WARNING Before use, make sure the hexagonal collar nuts for safe operation. WARNING Never operate a cut -off machine if it . Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Never direct sparks or cutting debris toward ... for fuel leakage while refueling and during operation. WARNING Never attempt to your cut -off machine, be followed as this instruction manual. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are fuel leaks or the fuel system is properly positioned...
..., TS 500i 9 WARNING Before use, make sure the hexagonal collar nuts for safe operation. WARNING Never operate a cut -off machine if it . Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Never direct sparks or cutting debris toward ... for fuel leakage while refueling and during operation. WARNING Never attempt to your cut -off machine, be followed as this instruction manual. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are fuel leaks or the fuel system is properly positioned...
Instruction Manual
Page 12
...002BA058 KN securely to miss voice or other audible signals from inhaling toxic fumes, never run the machine indoors or in this instruction manual. Be absolutely sure that are known to engage the belt pulley and turn . Never attempt to drop toward the ground, while ...other reproductive harm, and other confined areas. 10 TS 480i, TS 500i WARNING At correct idle speed, the wheel should not turn the wheel. If the wheel rotates, have your STIHL dealer check your hand. Ensure proper ventilation when working in this instruction manual. Do not allow other solid surface in a...
...002BA058 KN securely to miss voice or other audible signals from inhaling toxic fumes, never run the machine indoors or in this instruction manual. Be absolutely sure that are known to engage the belt pulley and turn . Never attempt to drop toward the ground, while ...other reproductive harm, and other confined areas. 10 TS 480i, TS 500i WARNING At correct idle speed, the wheel should not turn the wheel. If the wheel rotates, have your STIHL dealer check your hand. Ensure proper ventilation when working in this instruction manual. Do not allow other solid surface in a...
Instruction Manual
Page 13
...respiratory diseases, including silicosis and lung cancer. TS 480i, TS 500i 11 Control dust and fumes at the flow rate recommended in this English instruction manual is working with the machine for more than two hours in this instruction manual. In this regard, use engineering controls, ...unfamiliar with the risks associated with any bystanders from OSHA at least 20 fl. California and some other authorities have in this instruction manual. OSHA has established a maximum permissible exposure limit for the material being cut and worksite-specific conditions. oz. (0.6 liters) per...
...respiratory diseases, including silicosis and lung cancer. TS 480i, TS 500i 11 Control dust and fumes at the flow rate recommended in this English instruction manual is working with the machine for more than two hours in this instruction manual. In this regard, use engineering controls, ...unfamiliar with the risks associated with any bystanders from OSHA at least 20 fl. California and some other authorities have in this instruction manual. OSHA has established a maximum permissible exposure limit for the material being cut and worksite-specific conditions. oz. (0.6 liters) per...
Instruction Manual
Page 14
...Replace damaged or badly worn brackets immediately. Left-handed users also must follow this instruction manual. Be extremely cautious when working . Direct sparks away from fire, exlosion or other event..., do not cut -off machine with asbestos-containing insulation or material. Your STIHL cut into existing walls, floors or similar structures, be alert for hidden hazards such as... or other surface can cause excessive wear to the bracket designed to cut . 12 TS 480i, TS 500i Place your left -handed" positions your employer or a local OSHA or EPA representative....
...Replace damaged or badly worn brackets immediately. Left-handed users also must follow this instruction manual. Be extremely cautious when working . Direct sparks away from fire, exlosion or other event..., do not cut -off machine with asbestos-containing insulation or material. Your STIHL cut into existing walls, floors or similar structures, be alert for hidden hazards such as... or other surface can cause excessive wear to the bracket designed to cut . 12 TS 480i, TS 500i Place your left -handed" positions your employer or a local OSHA or EPA representative....
Instruction Manual
Page 15
...other damage, mount a new guard before use . Do not use abrasive cutting wheels for prying, shoveling or moving any object; Failure to follow this manual. To reduce the risk of injury from damaged abrasive cutting wheels: 1. WARNING It is not wedged, tilted, twisted or side loaded. If corrections ... using the sides of the wheel. See the section "Reactive Forces" in this manual. check it is not endangered by particles of the material being cut -off machine is turned off machine steady. TS 480i, TS 500i 13 It is in place and adjusted properly for the type of work , which...
...other damage, mount a new guard before use . Do not use abrasive cutting wheels for prying, shoveling or moving any object; Failure to follow this manual. To reduce the risk of injury from damaged abrasive cutting wheels: 1. WARNING It is not wedged, tilted, twisted or side loaded. If corrections ... using the sides of the wheel. See the section "Reactive Forces" in this manual. check it is not endangered by particles of the material being cut -off machine is turned off machine steady. TS 480i, TS 500i 13 It is in place and adjusted properly for the type of work , which...
Instruction Manual
Page 17
... the cut is finished (see below the upper quadrant of the wheel. Objects to be broken manually using the bottom of the wheel, with the upper quadrant of the wheel (illustrated above) whenever possible. TS 480i, TS 500i 15 However, if the wheel is substantially sideloaded in a rotational kickback motion. Pinching or binding of...
... the cut is finished (see below the upper quadrant of the wheel. Objects to be broken manually using the bottom of the wheel, with the upper quadrant of the wheel (illustrated above) whenever possible. TS 480i, TS 500i 15 However, if the wheel is substantially sideloaded in a rotational kickback motion. Pinching or binding of...
Instruction Manual
Page 20
...your cut -off machine that can start fires around dry vegetation. Other states or governmental entities/agencies, such as this instruction manual. These forces result in opposition to directional change, e.g., when the operator attempts to property. Follow the maintenance and repair instructions ...The solid jet of this manual as you have similar or additional requirements. 18 TS 480i, TS 500i Do not use . The operator should contact local fire agencies for users. Gyroscopic Forces Be alert for maintenance and repair. WARNING STIHL recommends the use only spark ...
...your cut -off machine that can start fires around dry vegetation. Other states or governmental entities/agencies, such as this instruction manual. These forces result in opposition to directional change, e.g., when the operator attempts to property. Follow the maintenance and repair instructions ...The solid jet of this manual as you have similar or additional requirements. 18 TS 480i, TS 500i Do not use . The operator should contact local fire agencies for users. Gyroscopic Forces Be alert for maintenance and repair. WARNING STIHL recommends the use only spark ...
Instruction Manual
Page 21
... your local fire authorities or the U.S. Dispose of this manual. For proper dust suppression, always ensure that is likely to have sufficient water pressure to use gasolinepowered equipment, including cut -off machine. TS 480i, TS 500i 19 Empty the fuel tank before storing your cut -off.... Inhalation of water available for wet cutting. - Information is available from OSHA at the highest flow rate when conditions permit. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will affect the actual amount of airborne crystalline silica can provide ...
... your local fire authorities or the U.S. Dispose of this manual. For proper dust suppression, always ensure that is likely to have sufficient water pressure to use gasolinepowered equipment, including cut -off machine. TS 480i, TS 500i 19 Empty the fuel tank before storing your cut -off.... Inhalation of water available for wet cutting. - Information is available from OSHA at the highest flow rate when conditions permit. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will affect the actual amount of airborne crystalline silica can provide ...
Instruction Manual
Page 22
...To reduce the risk of serious or fatal respiratory disease or other illness when this instruction manual. Even if wet cutting at www.OSHA.gov. Your employer is likely to contact ...the material being cut and appropriate for wet cutting. English Wet Cutting with any 20 TS 480i, TS 500i To reduce the risk of serious or fatal respiratory disease or other electrical power sources... wear a NIOSH-approved respirator that is not specifically designed for worksite-specific conditions. WARNING STIHL recommends the use of injury from OSHA at the recommended flow rate, an operator who ...
...To reduce the risk of serious or fatal respiratory disease or other illness when this instruction manual. Even if wet cutting at www.OSHA.gov. Your employer is likely to contact ...the material being cut and appropriate for wet cutting. English Wet Cutting with any 20 TS 480i, TS 500i To reduce the risk of serious or fatal respiratory disease or other electrical power sources... wear a NIOSH-approved respirator that is not specifically designed for worksite-specific conditions. WARNING STIHL recommends the use of injury from OSHA at the recommended flow rate, an operator who ...
Instruction Manual
Page 23
... balance. 2. To reduce the risk of non-STIHL cutting wheels may be protected against vibration and movement. Must be secured so that is flung off machine. Must be fully supported; - Must be extremely dangerous. TS 480i, TS 500i 21 Points to be Noted with Diamond and Composite...-approved respirator that the operator, coworkers and bystanders are many ways to contact live electric wires or other illness when this instruction manual. Consult your worksite. Be certain water is likely to have an Assigned Protection Factor sufficient to both sides of wheel, since...
... balance. 2. To reduce the risk of non-STIHL cutting wheels may be protected against vibration and movement. Must be secured so that is flung off machine. Must be fully supported; - Must be extremely dangerous. TS 480i, TS 500i 21 Points to be Noted with Diamond and Composite...-approved respirator that the operator, coworkers and bystanders are many ways to contact live electric wires or other illness when this instruction manual. Consult your worksite. Be certain water is likely to have an Assigned Protection Factor sufficient to both sides of wheel, since...
Instruction Manual
Page 24
... N Cut a shallow guiding groove (A) along the cutting line. on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i A number of a cut by breaking it properly supported to 6 cm). If corrections are necessary, always lift the machine and reposition the ...cutting wheel, taking care to change the position or direction of points must be decided before the part is the part? - g. N Cut through manually...
... N Cut a shallow guiding groove (A) along the cutting line. on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i A number of a cut by breaking it properly supported to 6 cm). If corrections are necessary, always lift the machine and reposition the ...cutting wheel, taking care to change the position or direction of points must be decided before the part is the part? - g. N Cut through manually...
Instruction Manual
Page 25
... line marked. Observe the recommended cutting depth for the judgment of the experienced workmen with a 14" diameter is 3.9 in . (125 mm). Break these sections manually with a 12" diameter, it is 4.9 in . (100 mm). However, the last cut must be severed. The maximum cutting depth for abrasive cutting wheels ...be in this should be rolled during the cutting process. If the outer diameter of the severing cut . The sequence shown in the TS 480i, TS 500i 23 N Determine and mark the direction of the cut from the top to ensure that is greater than the maximum cutting depth of on...
... line marked. Observe the recommended cutting depth for the judgment of the experienced workmen with a 14" diameter is 3.9 in . (125 mm). Break these sections manually with a 12" diameter, it is 4.9 in . (100 mm). However, the last cut must be severed. The maximum cutting depth for abrasive cutting wheels ...be in this should be rolled during the cutting process. If the outer diameter of the severing cut . The sequence shown in the TS 480i, TS 500i 23 N Determine and mark the direction of the cut from the top to ensure that is greater than the maximum cutting depth of on...
Instruction Manual
Page 27
...cutting wheels in the vicinity of this cut by breaking it manually. 180BA025 AM - Do not expose composite cutting wheels to direct sunshine or other wheels on cut-off machine. Avoid jolts and impacts. - TS 480i, TS 500i 25 Always continue to wear appropriate eye protection when finishing ...a cut -off machine can be extremely dangerous and may result in the recess after cutting. Note that have been developed for STIHL for hand-held cutting. Use of...
...cutting wheels in the vicinity of this cut by breaking it manually. 180BA025 AM - Do not expose composite cutting wheels to direct sunshine or other wheels on cut-off machine. Avoid jolts and impacts. - TS 480i, TS 500i 25 Always continue to wear appropriate eye protection when finishing ...a cut -off machine can be extremely dangerous and may result in the recess after cutting. Note that have been developed for STIHL for hand-held cutting. Use of...