Operation Manual
Page 1
... muffler. Warning Figure 1 1. Figure 2 1. Serial No. Important: This engine is a violation of emission systems, © 2008-The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.shoptoro.com. It is not equipped with Canadian ICES-002. Other...enclosed Engine Owner's Manual is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of California Public Resource Code Section 4442 to operate and maintain your product. 22in Recycler® Lawn Mower Model No. 20330-Serial No. ...
... muffler. Warning Figure 1 1. Figure 2 1. Serial No. Important: This engine is a violation of emission systems, © 2008-The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.shoptoro.com. It is not equipped with Canadian ICES-002. Other...enclosed Engine Owner's Manual is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of California Public Resource Code Section 4442 to operate and maintain your product. 22in Recycler® Lawn Mower Model No. 20330-Serial No. ...
Operation Manual
Page 2
... a slip and fall accident. • Do not mow near or under the influence of slopes; Safety This lawn mower meets or exceeds the CPSC blade safety requirements for walk-behind before operating. Read and understand the contents of objects such as rocks, wire, toys, etc., which can.... Material may be sure of the discharge opening at the time of accessories. General Operation • Read, understand, and follow this manual before you to vibrate abnormally, stop before starting the engine. • If the machine should start the engine. Improperly using or maintaining...
... a slip and fall accident. • Do not mow near or under the influence of slopes; Safety This lawn mower meets or exceeds the CPSC blade safety requirements for walk-behind before operating. Read and understand the contents of objects such as rocks, wire, toys, etc., which can.... Material may be sure of the discharge opening at the time of accessories. General Operation • Read, understand, and follow this manual before you to vibrate abnormally, stop before starting the engine. • If the machine should start the engine. Improperly using or maintaining...
Operation Manual
Page 16
...walk power mowers and their Toro Distributor (Dealer) to follow this procedure: 1. This warranty covers the cost of the product on some products. Failure to obtain guarantee policies for your country, province, or state. Contaminants in Recycler® walk power mowers. Improper fuel (consult your unit, please check the Operator's Manual... express warranty does not cover the following the maintenance procedures described in Recycler® Walk Power Mowers Conditions and Products Covered under "Lawn Mowers") or access our web site at their dealership. ments, or brake and clutch...
...walk power mowers and their Toro Distributor (Dealer) to follow this procedure: 1. This warranty covers the cost of the product on some products. Failure to obtain guarantee policies for your country, province, or state. Contaminants in Recycler® walk power mowers. Improper fuel (consult your unit, please check the Operator's Manual... express warranty does not cover the following the maintenance procedures described in Recycler® Walk Power Mowers Conditions and Products Covered under "Lawn Mowers") or access our web site at their dealership. ments, or brake and clutch...
Service Manual
Page 3
... contains material covering the Toro and Lawn-Boy Walk Behind Mower Drive Systems models from 1990 through 2006, and may be specified for Toro servicing dealers. If you will find this manual a valuable addition to change product specifications or this manual without notice. We are similar in this manual, please contact us at...
... contains material covering the Toro and Lawn-Boy Walk Behind Mower Drive Systems models from 1990 through 2006, and may be specified for Toro servicing dealers. If you will find this manual a valuable addition to change product specifications or this manual without notice. We are similar in this manual, please contact us at...
Service Manual
Page 5
... Stride (Generation 2 7-6 Lawn-Boy Sens-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19 Lawn-Boy Insight with Blade Clutch System 8-3 WPM Drive Systems Manual i BOS) Blade...
... Stride (Generation 2 7-6 Lawn-Boy Sens-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19 Lawn-Boy Insight with Blade Clutch System 8-3 WPM Drive Systems Manual i BOS) Blade...
Service Manual
Page 8
... SELF-PROPEL BELT REPLACEMENT Toro 21" Front Wheel Drive 8-2 22" Front Wheel Drive 8-2 22" Rear Wheel Drive 8-2 21" Steel & Cast Deck Toro & Lawn-Boy Mowers Belt Replacement 8-2 21" Cast Deck Mowers with 3 Speed Transmission 8-2 21" Toro & Lawn-Boy Mowers with Blade Brake Clutch 8-3 21" Toro Mowers with Blade Override System & Lawn-Boy Mower with Blade Brake Clutch System 8-3 21" Lawn-Boy Insight Mowers 8-3 iv WPM Drive Systems Manual
... SELF-PROPEL BELT REPLACEMENT Toro 21" Front Wheel Drive 8-2 22" Front Wheel Drive 8-2 22" Rear Wheel Drive 8-2 21" Steel & Cast Deck Toro & Lawn-Boy Mowers Belt Replacement 8-2 21" Cast Deck Mowers with 3 Speed Transmission 8-2 21" Toro & Lawn-Boy Mowers with Blade Brake Clutch 8-3 21" Toro Mowers with Blade Override System & Lawn-Boy Mower with Blade Brake Clutch System 8-3 21" Lawn-Boy Insight Mowers 8-3 iv WPM Drive Systems Manual
Service Manual
Page 48
... bag door spring. Fig 061 MVC-733 Fig 060 MVC-491 3-10 WPM Drive Systems Manual DO NOT bend the belt guide (Fig. 059). 22" TORO & LAWN-BOY REAR WHEEL DRIVE MODELS Transmission Removal and Belt Replacement On rear wheel drive models, it is not required for belt replacement. 5. Remove the single retaining screw from... Note: Blade removed for the belt guide and loosen the other. SINGLE SPEED BEVEL GEAR TRANSMISSION 4. The blade can be removed, but it from the mower housing in order to separate the rear drive assembly from the rear HOC side plates (Fig. 061).
... bag door spring. Fig 061 MVC-733 Fig 060 MVC-491 3-10 WPM Drive Systems Manual DO NOT bend the belt guide (Fig. 059). 22" TORO & LAWN-BOY REAR WHEEL DRIVE MODELS Transmission Removal and Belt Replacement On rear wheel drive models, it is not required for belt replacement. 5. Remove the single retaining screw from... Note: Blade removed for the belt guide and loosen the other. SINGLE SPEED BEVEL GEAR TRANSMISSION 4. The blade can be removed, but it from the mower housing in order to separate the rear drive assembly from the rear HOC side plates (Fig. 061).
Service Manual
Page 58
The belt cover will show one method of replacing the belt or removing the transmission on the Lawn-Boy Insight mowers. 1. Clamp the axle with a locking pliers and remove the nut from the transmission pulley. Remove the 3 belt cover screws (Fig. 091). 3-20 Fig 091 MVC-...286 Fig 093 MVC-291 WPM Drive Systems Manual If you may not need to hold the axle (Fig. 093). 3. Drain the gas and oil...
The belt cover will show one method of replacing the belt or removing the transmission on the Lawn-Boy Insight mowers. 1. Clamp the axle with a locking pliers and remove the nut from the transmission pulley. Remove the 3 belt cover screws (Fig. 091). 3-20 Fig 091 MVC-...286 Fig 093 MVC-291 WPM Drive Systems Manual If you may not need to hold the axle (Fig. 093). 3. Drain the gas and oil...
Service Manual
Page 69
...from belt guide and remove the belt guide. 6. Do not attempt to remove the speed selection cable later. 3. Turn the mower onto its right side and remove the four flanged head self-tapping screws securing the end caps to the housing and ...the fuel and oil. 2. A C A. WPM Drive Systems Manual 4-5 Place the ground speed selector in neutral. Screen panel B. Screws Fig 118 fig 94 C. Toro Vacu Power/Lawn-Boy Medallion Models Complete transmission removal on the Toro Vacu Power/Lawn-Boy Medallion mower is quite easy and is recommended for most self-propel system...
...from belt guide and remove the belt guide. 6. Do not attempt to remove the speed selection cable later. 3. Turn the mower onto its right side and remove the four flanged head self-tapping screws securing the end caps to the housing and ...the fuel and oil. 2. A C A. WPM Drive Systems Manual 4-5 Place the ground speed selector in neutral. Screen panel B. Screws Fig 118 fig 94 C. Toro Vacu Power/Lawn-Boy Medallion Models Complete transmission removal on the Toro Vacu Power/Lawn-Boy Medallion mower is quite easy and is recommended for most self-propel system...
Service Manual
Page 88
...combination idler arm and brake controls the belt. Fig 147 3428-0004 6-2 WPM Drive Systems Manual It has two versions which turns with the engine crankshaft and a brake drum and blade ...engaged, the idler with this by using a flywheel which have been used on many Toro models as well as the BBC or Blade Brake Clutch. Refer to actuate the deck mechanism.... The BBC control mechanism's purpose is released, a spring causes the idler to as Lawn-Boy Medallion mowers. Before troubleshooting the BBC deck mechanism, be integrated with the brake pad backs away from...
...combination idler arm and brake controls the belt. Fig 147 3428-0004 6-2 WPM Drive Systems Manual It has two versions which turns with the engine crankshaft and a brake drum and blade ...engaged, the idler with this by using a flywheel which have been used on many Toro models as well as the BBC or Blade Brake Clutch. Refer to actuate the deck mechanism.... The BBC control mechanism's purpose is released, a spring causes the idler to as Lawn-Boy Medallion mowers. Before troubleshooting the BBC deck mechanism, be integrated with the brake pad backs away from...
Service Manual
Page 115
... oil or gasoline from draining into the bellcrank arm (Fig. 204). On Lawn-Boy it is named the Blade Override System. WPM Drive Systems Manual Fig 206 MVC-197 6-29 See page 7-16. Remove the blade and ... up to empty the bag. BLADE OVERRIDE SYSTEM (BOS) BLADE CLUTCH SYSTEM (BCS) Both Toro and Lawn-Boy use the same blade clutching system on the end of cable under screw. Drain the fuel and ...oil and tip the mower on its side. Remove the two locknuts securing the blade (...
... oil or gasoline from draining into the bellcrank arm (Fig. 204). On Lawn-Boy it is named the Blade Override System. WPM Drive Systems Manual Fig 206 MVC-197 6-29 See page 7-16. Remove the blade and ... up to empty the bag. BLADE OVERRIDE SYSTEM (BOS) BLADE CLUTCH SYSTEM (BCS) Both Toro and Lawn-Boy use the same blade clutching system on the end of cable under screw. Drain the fuel and ...oil and tip the mower on its side. Remove the two locknuts securing the blade (...
Service Manual
Page 123
Squeeze the ends of the control bail to engage the drive. If you just push the handle down it will engage too rapidly and the mower will jump forward. Turn the handle over and remove the cable clamp, screw and the cable from the bail and set aside (Fig. 226). HANDLES ...-4801 Fig 227 DSC-4808 WPM Drive Systems Manual 7-3 Disconnect the cable from the pocket (Fig. 227). This applies the right amount of you and just walk. Disassembly Fig 226 DSC-4804 2. If you want to use this system is the original Toro Personal Pace/ Lawn Boy Easy Stride system. Operation The best way...
Squeeze the ends of the control bail to engage the drive. If you just push the handle down it will engage too rapidly and the mower will jump forward. Turn the handle over and remove the cable clamp, screw and the cable from the bail and set aside (Fig. 226). HANDLES ...-4801 Fig 227 DSC-4808 WPM Drive Systems Manual 7-3 Disconnect the cable from the pocket (Fig. 227). This applies the right amount of you and just walk. Disassembly Fig 226 DSC-4804 2. If you want to use this system is the original Toro Personal Pace/ Lawn Boy Easy Stride system. Operation The best way...
Service Manual
Page 129
...Zone Start Models 1. A. The Sens-a-Speed handle telescopes and as on blade clutch models. If you and walk. On a zone start model, pull the top bail down . Do not push the Sens-a-Speed handle ... sides, hold to go faster, walk faster. Loosen the cable clamp and disconnect the Sens-aSpeed cable (Fig. 246). Top bail Fig 245 DSC-4864a The Lawn-Boy Sens-a-Speed handle is the ...hands straight out in two forms, zone start model. Fig 246 DSC-4869a WPM Drive Systems Manual 7-9 Lawn-Boy Sens-a-Speed HANDLES AND CONTROL CABLES On blade clutch models, the engine on and off is...
...Zone Start Models 1. A. The Sens-a-Speed handle telescopes and as on blade clutch models. If you and walk. On a zone start model, pull the top bail down . Do not push the Sens-a-Speed handle ... sides, hold to go faster, walk faster. Loosen the cable clamp and disconnect the Sens-aSpeed cable (Fig. 246). Top bail Fig 245 DSC-4864a The Lawn-Boy Sens-a-Speed handle is the ...hands straight out in two forms, zone start model. Fig 246 DSC-4869a WPM Drive Systems Manual 7-9 Lawn-Boy Sens-a-Speed HANDLES AND CONTROL CABLES On blade clutch models, the engine on and off is...
Service Manual
Page 139
Push the cable forward 5/8" (1.5cm) and secure. Remove the BCS cover and belt cover. 3. Pull the cable to the rear to the housing. Install the BCS cover, belt cover and tunnel. HANDLES AND CONTROL CABLES Lawn-Boy Insight Platimun: 1. Fig 272 DSC-5352a 4. This will create 5/8" (1.5cm) of slack (Fig. 272). Remove the gas and oil and tip the mower on its side with the air filter up. 2. Loosen the 2 cap-screws securing the bracket to remove the slack. WPM Drive Systems Manual 7-19
Push the cable forward 5/8" (1.5cm) and secure. Remove the BCS cover and belt cover. 3. Pull the cable to the rear to the housing. Install the BCS cover, belt cover and tunnel. HANDLES AND CONTROL CABLES Lawn-Boy Insight Platimun: 1. Fig 272 DSC-5352a 4. This will create 5/8" (1.5cm) of slack (Fig. 272). Remove the gas and oil and tip the mower on its side with the air filter up. 2. Loosen the 2 cap-screws securing the bracket to remove the slack. WPM Drive Systems Manual 7-19
Service Manual
Page 142
... guide. Drain the gas and oil before tipping the mower to assemble. 22" Front Wheel Drive See Single Speed Bevel Gear Transmission page 2-1. It may not disengage properly. A nick or cut in both Toro and Lawn-Boy brands. Mowers with 3 Speed Transmission Made in the new belt can... just behind the engine on page 4-1. 8-2 WPM Drive Systems Manual See the Single Speed Spur/Bevel Gear Transmission section for replacing the self propelled belt. It might not be replaced without forcing. Toro 21" Front Wheel Drive See Worm Drive Transmission page 1-1. See the section on the...
... guide. Drain the gas and oil before tipping the mower to assemble. 22" Front Wheel Drive See Single Speed Bevel Gear Transmission page 2-1. It may not disengage properly. A nick or cut in both Toro and Lawn-Boy brands. Mowers with 3 Speed Transmission Made in the new belt can... just behind the engine on page 4-1. 8-2 WPM Drive Systems Manual See the Single Speed Spur/Bevel Gear Transmission section for replacing the self propelled belt. It might not be replaced without forcing. Toro 21" Front Wheel Drive See Worm Drive Transmission page 1-1. See the section on the...
Service Manual
Page 143
SELF-PROPEL BELT REPLACEMENT 21" Toro and Lawn-Boy Mowers with Blade Clutch System Part of the...Lawn-Boy Insight has a black access cover just to access the self propel belt. See Transmission Remove and Replace, page 3-19, which also explains the belt replacement process. Remove it for more information. 21" Toro Mowers with Blade Override System and Lawn-Boy Mower... with Blade Brake Clutch Part of the transmission. 21" Lawn-Boy Insight Mowers The Zone Start models use a basic self propel...
SELF-PROPEL BELT REPLACEMENT 21" Toro and Lawn-Boy Mowers with Blade Clutch System Part of the...Lawn-Boy Insight has a black access cover just to access the self propel belt. See Transmission Remove and Replace, page 3-19, which also explains the belt replacement process. Remove it for more information. 21" Toro Mowers with Blade Override System and Lawn-Boy Mower... with Blade Brake Clutch Part of the transmission. 21" Lawn-Boy Insight Mowers The Zone Start models use a basic self propel...