Operation Manual
Page 11
... from an Authorized Service Dealer (go to www.toro.com to leak. replace or sharpen it sharpened; Stop the engine and wait for Maintenance 1. Refer to your engine operator's manual. • Refer to your engine operator's manual for any maintenance procedure. Figure 14 3. Recommended ...; Empty the fuel tank before repairs as directed and before performing any additional yearly maintenance procedures. never siphon. clean it more frequently if the edge dulls quickly. • Clean the air cooling system; Important: Before tipping the mower to change the oil or replace...
... from an Authorized Service Dealer (go to www.toro.com to leak. replace or sharpen it sharpened; Stop the engine and wait for Maintenance 1. Refer to your engine operator's manual. • Refer to your engine operator's manual for any maintenance procedure. Figure 14 3. Recommended ...; Empty the fuel tank before repairs as directed and before performing any additional yearly maintenance procedures. never siphon. clean it more frequently if the edge dulls quickly. • Clean the air cooling system; Important: Before tipping the mower to change the oil or replace...
Operation Manual
Page 16
... pull for Commercial Use) 22 in Recycler® walk power mowers. Rotary mower blade striking an object - First time starts after extended period of purchase, if you must pay transportation costs. Cool temperature starts such as your Operator's Manual if in the fuel system - This can no ... a dealer convenient to you are warranted for any period of proper maintenance • Repairs necessary due to improper battery care, failure to use of your Toro Product by an Authorized Toro Service Dealer using the correct starting may require more than two pulls: - Some states...
... pull for Commercial Use) 22 in Recycler® walk power mowers. Rotary mower blade striking an object - First time starts after extended period of purchase, if you must pay transportation costs. Cool temperature starts such as your Operator's Manual if in the fuel system - This can no ... a dealer convenient to you are warranted for any period of proper maintenance • Repairs necessary due to improper battery care, failure to use of your Toro Product by an Authorized Toro Service Dealer using the correct starting may require more than two pulls: - Some states...
Service Manual
Page 5
...-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19 Lawn-Boy Insight with Blade Clutch System 8-3 WPM Drive Systems Manual i TABLE OF CONTENTS...
...-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19 Lawn-Boy Insight with Blade Clutch System 8-3 WPM Drive Systems Manual i TABLE OF CONTENTS...
Service Manual
Page 6
... Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL ...Input System 4-3 ii WPM Drive Systems Manual TABLE OF CONTENTS WORM DRIVE TRANSMISSION GENERAL INTERNALLY CLUTCHED Description 1-2 Lubrication 1-3 The Shifting Process 1-3 Removal & Installation (front wheel drive applications 1-4 Disassembly 1-5 Assembly 1-7 ...11 Removal & Installation 1-12 Controls 1-13 WHEEL CLUTCH 1-14 SINGLE SPEED SPUR/BEVEL GEAR TRANSMISSION GEAR CASE ASSEMBLY 2-2 Description 2-3 Lubrication 2-3 Transmission Remove & Replace 2-3 Transmission Internal Repair 2-4 Assembly 2-5 SINGLE SPEED BEVEL GEAR ...
... Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL ...Input System 4-3 ii WPM Drive Systems Manual TABLE OF CONTENTS WORM DRIVE TRANSMISSION GENERAL INTERNALLY CLUTCHED Description 1-2 Lubrication 1-3 The Shifting Process 1-3 Removal & Installation (front wheel drive applications 1-4 Disassembly 1-5 Assembly 1-7 ...11 Removal & Installation 1-12 Controls 1-13 WHEEL CLUTCH 1-14 SINGLE SPEED SPUR/BEVEL GEAR TRANSMISSION GEAR CASE ASSEMBLY 2-2 Description 2-3 Lubrication 2-3 Transmission Remove & Replace 2-3 Transmission Internal Repair 2-4 Assembly 2-5 SINGLE SPEED BEVEL GEAR ...
Service Manual
Page 9
...wheel pinion clutch, hand controls, and if it has a blade clutch system. bevel gear BBC - cast deck CDVP - Personal Pace 2nd generation RK - spring ratchet SS - Sens-a-Speed W - one bail 2B - blade brake clutch for the mower being serviced. cast deck Vacu Power ES1 - Use this manual... CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB ... RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK Handle Repair Blade Clutch 2B None 2B None 2B None 2B None 2B None 2B None 2B None...
...wheel pinion clutch, hand controls, and if it has a blade clutch system. bevel gear BBC - cast deck CDVP - Personal Pace 2nd generation RK - spring ratchet SS - Sens-a-Speed W - one bail 2B - blade brake clutch for the mower being serviced. cast deck Vacu Power ES1 - Use this manual... CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB ... RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK Handle Repair Blade Clutch 2B None 2B None 2B None 2B None 2B None 2B None 2B None...
Service Manual
Page 10
...- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- cast deck Vacu Power ES1 - Personal Pace 1st generation PP2 - blade brake clutch BBC VP - spring ratchet SS - worm Model 10331...CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK ...None None None None None None None None None None None None None BBC VP None vi WPM Drive Systems Manual Personal Pace 2nd generation RK - Easy Stride 2nd generation Ins - cast deck CDVP - Easy Stride 1st generation ES2 ...
...- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- cast deck Vacu Power ES1 - Personal Pace 1st generation PP2 - blade brake clutch BBC VP - spring ratchet SS - worm Model 10331...CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK ...None None None None None None None None None None None None None BBC VP None vi WPM Drive Systems Manual Personal Pace 2nd generation RK - Easy Stride 2nd generation Ins - cast deck CDVP - Easy Stride 1st generation ES2 ...
Service Manual
Page 11
...deck B- Easy Stride 1st generation ES2 - spring ratchet SS - blade override system CD - blade brake clutch for Vacu Power BOS - cast deck CDVP - Easy Stride 2nd generation Ins - Personal Pace 2nd generation RK - worm Model 10546 10547... Ins Ins Ins Ins Ins Ins Ins Ins Ins CD CD CD CD CD CD Ins CD CD CD CD Trans Internal Repair Wheel Pinion 3S RK 3S RK 3S RK SB RK SB RK SB RK B SR B SR B SR B SR B... 2B - rocking key SB - spur bevel SR - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - None 2B None SS None SS BCS 2B None 2B None 2B...
...deck B- Easy Stride 1st generation ES2 - spring ratchet SS - blade override system CD - blade brake clutch for Vacu Power BOS - cast deck CDVP - Easy Stride 2nd generation Ins - Personal Pace 2nd generation RK - worm Model 10546 10547... Ins Ins Ins Ins Ins Ins Ins Ins Ins CD CD CD CD CD CD Ins CD CD CD CD Trans Internal Repair Wheel Pinion 3S RK 3S RK 3S RK SB RK SB RK SB RK B SR B SR B SR B SR B... 2B - rocking key SB - spur bevel SR - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - None 2B None SS None SS BCS 2B None 2B None 2B...
Service Manual
Page 12
...W W W W W 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl CD CD CD 22stl CD CD CD CD Trans Internal Repair Wheel Pinion Worm Wom Worm Worm Worm Worm Worm Worm Worm Worm Worm Worm B B B B SB B B B B B B B SB SB...None None None None None None None None None None None None None viii WPM Drive Systems Manual Easy Stride 1st generation ES2 - spring ratchet SS - Personal Pace 1st generation PP2 - ... VP - Personal Pace 2nd generation RK - cast deck Vacu Power ES1 - blade brake clutch for Vacu Power BOS - cast deck CDVP - TABLE OF CONTENTS Code List 1B -
...W W W W W 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl CD CD CD 22stl CD CD CD CD Trans Internal Repair Wheel Pinion Worm Wom Worm Worm Worm Worm Worm Worm Worm Worm Worm Worm B B B B SB B B B B B B B SB SB...None None None None None None None None None None None None None viii WPM Drive Systems Manual Easy Stride 1st generation ES2 - spring ratchet SS - Personal Pace 1st generation PP2 - ... VP - Personal Pace 2nd generation RK - cast deck Vacu Power ES1 - blade brake clutch for Vacu Power BOS - cast deck CDVP - TABLE OF CONTENTS Code List 1B -
Service Manual
Page 13
... PP2 - rocking key SB - Easy Stride 2nd generation Ins - spring ratchet SS - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - spur bevel SR - bevel gear BBC - Personal Pace 2nd generation RK - cast deck Vacu Power ES1 - Sens-a-Speed W - worm Model 20041 20044 20047 20049 20051 20054 20055 20056 20057 20058... CD 22stl 22stl CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion B SR 3SP RK B RK B SR B SR SB RK SB RK SB RK SB RK SB RK B SR B SR 3SP RK 3SP RK 3SP RK...
... PP2 - rocking key SB - Easy Stride 2nd generation Ins - spring ratchet SS - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - spur bevel SR - bevel gear BBC - Personal Pace 2nd generation RK - cast deck Vacu Power ES1 - Sens-a-Speed W - worm Model 20041 20044 20047 20049 20051 20054 20055 20056 20057 20058... CD 22stl 22stl CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion B SR 3SP RK B RK B SR B SR SB RK SB RK SB RK SB RK SB RK B SR B SR 3SP RK 3SP RK 3SP RK...
Service Manual
Page 14
...CD CD CD CD CD CD 21" stl 21" stl 22" stl 22" stl Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP...None None BBC BBC None BBC None None BBC None None BBC BBC None None None None x WPM Drive Systems Manual blade brake clutch BBC VP - Easy Stride 1st generation ES2 - Insight PP1 - Personal Pace 1st generation PP2 -..." stl - 21" steel deck 22" stl - 22" steel deck B- blade override system CD - cast deck Vacu Power ES1 - Personal Pace 2nd generation RK - TABLE OF CONTENTS Code List 1B - bevel gear BBC - cast deck CDVP...
...CD CD CD CD CD CD 21" stl 21" stl 22" stl 22" stl Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP...None None BBC BBC None BBC None None BBC None None BBC BBC None None None None x WPM Drive Systems Manual blade brake clutch BBC VP - Easy Stride 1st generation ES2 - Insight PP1 - Personal Pace 1st generation PP2 -..." stl - 21" steel deck 22" stl - 22" steel deck B- blade override system CD - cast deck Vacu Power ES1 - Personal Pace 2nd generation RK - TABLE OF CONTENTS Code List 1B - bevel gear BBC - cast deck CDVP...
Service Manual
Page 15
one bail 2B - blade brake clutch BBC VP - blade brake clutch for Vacu Power BOS - spur bevel SR - spring ratchet SS - Easy Stride 1st generation ES2 - rocking key SB - bevel gear ... CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP ... None None None None None None None None None None None None None None None None None None None None None WPM Drive Systems Manual xi two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- Insight PP1 -...
one bail 2B - blade brake clutch BBC VP - blade brake clutch for Vacu Power BOS - spur bevel SR - spring ratchet SS - Easy Stride 1st generation ES2 - rocking key SB - bevel gear ... CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP ... None None None None None None None None None None None None None None None None None None None None None WPM Drive Systems Manual xi two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- Insight PP1 -...
Service Manual
Page 16
...- Sens-a-Speed W - blade brake clutch BBC VP - Insight PP1 - blade brake clutch for Vacu Power BOS - blade override system CD - cast deck Vacu Power ES1 - rocking key SB - one bail 2B - worm Model 20833 20905 20905B 20906B 20911B 20915 20916B... VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP Trans Internal Repair Wheel Pinion SB RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK ... None None None BBC VP BBC VP None None xii WPM Drive Systems Manual Personal Pace 2nd generation RK - TABLE OF CONTENTS Code List 1B - Easy Stride 2nd generation Ins - spur...
...- Sens-a-Speed W - blade brake clutch BBC VP - Insight PP1 - blade brake clutch for Vacu Power BOS - blade override system CD - cast deck Vacu Power ES1 - rocking key SB - one bail 2B - worm Model 20833 20905 20905B 20906B 20911B 20915 20916B... VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP Trans Internal Repair Wheel Pinion SB RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK ... None None None BBC VP BBC VP None None xii WPM Drive Systems Manual Personal Pace 2nd generation RK - TABLE OF CONTENTS Code List 1B - Easy Stride 2nd generation Ins - spur...
Service Manual
Page 17
...21" stl - 21" steel deck 22" stl - 22" steel deck B- blade brake clutch for Vacu Power BOS - cast deck Vacu Power ES1 - Easy Stride 1st generation ES2 - spring ratchet SS - worm Model 26633 26633B 26635B 26635BC 26635BG 26636 ... VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD CD CD Trans Internal Repair Wheel Pinion 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK ... None None None BBC VP BBC VP BBC VP BBC VP BBC VP None None None WPM Drive Systems Manual xiii Sens-a-Speed W - blade brake clutch BBC VP - blade override system CD - Personal Pace 2nd ...
...21" stl - 21" steel deck 22" stl - 22" steel deck B- blade brake clutch for Vacu Power BOS - cast deck Vacu Power ES1 - Easy Stride 1st generation ES2 - spring ratchet SS - worm Model 26633 26633B 26635B 26635BC 26635BG 26636 ... VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD CD CD Trans Internal Repair Wheel Pinion 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK ... None None None BBC VP BBC VP BBC VP BBC VP BBC VP None None None WPM Drive Systems Manual xiii Sens-a-Speed W - blade brake clutch BBC VP - blade override system CD - Personal Pace 2nd ...
Service Manual
Page 29
Internal repair procedures are the same, as there is no internal clutching (Fig. 022). V Belt 5. Pulley spacer 6. Thread forming screw 17. Helical gear 21. Jam nut 2. Ball bearing 9. Gearbox case 18. Thrust washer 22. WPM Drive Systems Manual Fig 022 fig 18-A 1-11 WORM DRIVE ..."INTERNALLY CLUTCHED" on page 1 - 1. Shaft & worm 8. Gasket check plug 12. Bushing 23. Engagement and disengagement is used in a 48cm rear wheel drive application. Output shaft 15. Thrust washer 19. gear oil rated GL-5 or higher. 1. Bushing 13. Check plug 11. However, the helical gear...
Internal repair procedures are the same, as there is no internal clutching (Fig. 022). V Belt 5. Pulley spacer 6. Thread forming screw 17. Helical gear 21. Jam nut 2. Ball bearing 9. Gearbox case 18. Thrust washer 22. WPM Drive Systems Manual Fig 022 fig 18-A 1-11 WORM DRIVE ..."INTERNALLY CLUTCHED" on page 1 - 1. Shaft & worm 8. Gasket check plug 12. Bushing 23. Engagement and disengagement is used in a 48cm rear wheel drive application. Output shaft 15. Thrust washer 19. gear oil rated GL-5 or higher. 1. Bushing 13. Check plug 11. However, the helical gear...
Service Manual
Page 36
... the belt guide, causing an increased tendency for belt jumping. Fig 031 3128-0074 2-4 Fig 033 3428-0008 WPM Drive Systems Manual End cap Fig 032 3428-0121 Transmission Internal Repair The nut on the transmission. The transmission can be moved to the right until the short end of the axle clears...
... the belt guide, causing an increased tendency for belt jumping. Fig 031 3128-0074 2-4 Fig 033 3428-0008 WPM Drive Systems Manual End cap Fig 032 3428-0121 Transmission Internal Repair The nut on the transmission. The transmission can be moved to the right until the short end of the axle clears...
Service Manual
Page 69
...remove the speed selection cable later. 3. Pull the cable from the rear of the transmission. Turn the mower onto its right side and remove the four flanged head self-tapping screws securing the end caps to...at this time. 8. Once clear of the housing. 5. Toro Vacu Power/Lawn-Boy Medallion Models Complete transmission removal on the Toro Vacu Power/Lawn-Boy Medallion mower is quite easy and is recommended for most self-propel system repairs. 1. THREE SPEED TRANSMISSION Removal - A C A. Screws ... from belt guide and remove the belt guide. 6. WPM Drive Systems Manual 4-5
...remove the speed selection cable later. 3. Pull the cable from the rear of the transmission. Turn the mower onto its right side and remove the four flanged head self-tapping screws securing the end caps to...at this time. 8. Once clear of the housing. 5. Toro Vacu Power/Lawn-Boy Medallion Models Complete transmission removal on the Toro Vacu Power/Lawn-Boy Medallion mower is quite easy and is recommended for most self-propel system repairs. 1. THREE SPEED TRANSMISSION Removal - A C A. Screws ... from belt guide and remove the belt guide. 6. WPM Drive Systems Manual 4-5
Service Manual
Page 101
BBC / BOS / BCS Under Deck Components Disassembly (Toro Vacu Power/Lawn-Boy Medallion) 1. If further disassembly is raised. Stop the engine...64258;ywheel and the brake drum rotate together when the control bar is required, begin by removing the crankshaft nut. Repair or replace parts as required. 6. Remove the 2 flanged nylon locknuts securing the blade to wedge the ... remove the bearing block and brake drum from the crankshaft (Fig. 171). However, if you must remove it manually, use a large screwdriver or bar to the bearing block and remove the anti-scalp cup, the blade, the...
BBC / BOS / BCS Under Deck Components Disassembly (Toro Vacu Power/Lawn-Boy Medallion) 1. If further disassembly is raised. Stop the engine...64258;ywheel and the brake drum rotate together when the control bar is required, begin by removing the crankshaft nut. Repair or replace parts as required. 6. Remove the 2 flanged nylon locknuts securing the blade to wedge the ... remove the bearing block and brake drum from the crankshaft (Fig. 171). However, if you must remove it manually, use a large screwdriver or bar to the bearing block and remove the anti-scalp cup, the blade, the...
Service Manual
Page 122
...disengages the self propel. Handle disassembly is self explanatory so we will cover disassembly and repair of those types. HANDLES AND CONTROL CABLES There are four types of handle and control ...few inches down to function, it and the ignition is grounded and a brake comes on mowers not covered in other parts of this clamp and push the cable jacket up or down ...;g 19 Turning the knob tightens or loosens the cable. A Fig 223 A. Toro 2 Bail Handle The engine stop the flywheel. Loosen this manual. Squeeze it fails to adjust. The self propel cable is adjustable through a ...
...disengages the self propel. Handle disassembly is self explanatory so we will cover disassembly and repair of those types. HANDLES AND CONTROL CABLES There are four types of handle and control ...few inches down to function, it and the ignition is grounded and a brake comes on mowers not covered in other parts of this clamp and push the cable jacket up or down ...;g 19 Turning the knob tightens or loosens the cable. A Fig 223 A. Toro 2 Bail Handle The engine stop the flywheel. Loosen this manual. Squeeze it fails to adjust. The self propel cable is adjustable through a ...