2013 Polaris Ranger 6x6 800 Problems and Repair Information

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Owners Manual - Page 2

WARNING Read, understand, and follow all of the instructions and safety precautions in this product contains chemicals known to the State of California to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this manual and on all product labels. Failure to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4

.... • With non-Polaris approved accessories - ALWAYS: • Wear your ...• Operate slowly in reverse - READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. Vehicle rollover can occur with another vehicle. • With more than two passengers (five...Secure cab nets and keep hands and feet inside vehicle at all safety labels. pavement may seriously affect stability.
Owners Manual - Page 5

... have gone into the engineering, design, and development of excellence for purchasing a POLARIS vehicle, and welcome to your total satisfaction. For safe and enjoyable operation of your vehicle, be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. WELCOME Thank you for all of your service needs during, and after, the warranty period. We proudly...
Owners Manual - Page 10

...the vehicle carefully. NEVER operate this vehicle if you are under age 16 and NEVER operate this manual differ ...vehicle. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in this vehicle without a valid driver's license. 7175566 Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is printed on the vehicle for your vehicle...
Owners Manual - Page 11

...Vehicle rollover could cause severe injury or death. • Secure cab nets and keep hands and feet in vehicle at all safety labels. LOCATE AND READ OWNER'S MANUAL. they may seriously affect handling and control. • With non-POLARIS approved accessories...eye protection. • Reduce speed and use can occur with a another vehicle. • With more than two passengers (five for CREW), or ...
Owners Manual - Page 15

...• Always stop the engine before attempting to proceed in this vehicle through improper installation or use of tires specified in this vehicle. Check the terrain carefully ...manual. Never climb hills with fuel. On slippery surfaces such as described in this manual for traveling downhill and for fuel safety warnings. • Always remove the ignition key when the vehicle...
Owners Manual - Page 19

...Place the transmission in your cargo, together with ice conditions on excessively rough, slippery or loose terrain could cause an overturn. Improper Tire Maintenance Operating this vehicle with improper tires or with...: • Never apply engine power. • Apply the brakes gradually until the vehicle is not in reverse and slowly allow the vehicle to roll straight downhill while...
Owners Manual - Page 21

... light or other optional accessories or lights. Tip: Maintaining shift linkage adjustment is moving could cause transmission damage. High gear is intended for use on hard-packed surfaces with the engine speed above idle or while the vehicle is important to a complete stop. See your dealer if you experience any shifting problems. Using Low Range...
Owners Manual - Page 33

... engine will result in more efficient performance and longer life for your part is the first twenty hours of operation, or the time it takes to use . Check the oil level. Perform the following procedures carefully. Pull only light loads. Check fluid levels of transmission and all warnings outlined in the safety section of fuel...
Owners Manual - Page 36

...cab nets are properly secured. 6. Vehicle handling may change with a passenger and/or cargo on level surfaces. 11. See page 30. 3. Apply the service brakes and shift the transmission into gear. 7. Drive slowly. Driving with this vehicle...manual. 32 See page 30. 2. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over -the-ankle boots. 4. Start the engine...
Owners Manual - Page 39

... starting the engine, perform the service outlined on page 43. OPERATION Driving Through Water Your POLARIS RANGER can result in major damage if the vehicle isn't serviced correctly and... the brakes by applying light pressure to engine oil, transmission oil, all gearcase fluids, and all grease fittings. 35 After immersion, always take the vehicle to your RANGER. Floorboard 5. Choose a...
Owners Manual - Page 48

...) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-... replacing Inspect; Miles (Km) Remarks Ź Perform these services. 44 E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to severe...
Owners Manual - Page 49

...; Perform these services. 45 adjust as needed Adjust as needed Remarks 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12 M - pressure test system yearly Check tension, adjust Perform a break-in oil change yearly Check for vehicles subjected to water, mud, etc. change at tank cap, lines, fuel valve, filter, pump, throttle...
Owners Manual - Page 62

... warning can result in severe injury or death. Extensive engineering and testing has been conducted to ensure the safety of... make sure the PVT housing is securely in the owner's manual. • This PVT system is responsible for creating excessive ...range while operating at a high speed. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to comply with the instructions in...
Owners Manual - Page 66

...Maintenance Chart beginning on page 43. Immediately contact your POLARIS dealer for service if throttle problems arise. Never start or operate this vehicle if it will cause a delay in throttle response, especially at ...free movement and return before the engine begins to neutral. 2. Lock Nut Adjuster 62 Freeplay should be erratic. Shift the transmission to pick up speed.
Owners Manual - Page 68

..." to display in the Periodic Maintenance Chart beginning on a level surface. 2. Tip: If performing this occurs, move the park brake lever to conditions or location, open the hood and temporarily disconnect the park brake connector. Shift the transmission to 30 ft. Steering Wheel Inspection Check the steering wheel for Front Suspension Cam...
Owners Manual - Page 79

... pre-cleaner and air filter. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Fill the fuel tank. 2. Air Filter / Air Box 1. See page 60. 2. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Follow the instructions on the...
Owners Manual - Page 96

... maintenance identified in the owner's manual. This limited warranty also does not cover any questions regarding your vehicle. POLARIS also recommends that has been structurally altered, or when the vehicle has been used in material or workmanship.This limited warranty does not cover damage due to perform any service that have any engine that you have been caused...
Owners Manual - Page 98

... Modifications ...12 Error Codes, Engine ...28 Exhaust Emission Control System ...42 Exhaust System Warning ...61 Eye Protection ...9 C Cab Frame, ROPS ...23 Cab Nets...21 Cargo ...37 Cargo Box, Dumping...39 Chart Gearcase Specifications ...49 Periodic Maintenance ...43-45 Check Engine Indicator ...28 Cleaning and Storage...74-76 Clothing ...9 Clutching, 4X4...79 Clutching, 6X6...81 Clutching...
Owners Manual - Page 100

... Plugs, Fouled ...55 Specifications, 4X4 ...78-79 Specifications, 6X6 ...80-81 Specifications, Crew ...82-83 Specifications, Gearcase ...49 Speed, Towing ...38 V Vehicle Identification Numbers ...5 Vehicle Immersion ...60 Vehicle Transport ...77 W Warning Symbols ...4 Warning, Transmission Modification ...58-59 Washing the Vehicle ...74 Water, Immersion of Vehicle ...60 Wheel Installation ...66...

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