Instruction Manual
Page 3
Careless or improper use may cause serious or even fatal injury. TS 410, TS 420 This instruction manual is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in this manual. ... Machine Cart 47 Storing the Machine 47 Maintenance and Care 48 Main Parts 50 Specifications 52 Maintenance and Repairs 53 Disposal 53 Limited Warranty 54 STIHL Incorporated Federal Emission Control Warranty Statement 54 56 Allow only persons who fully understand this cut-off machine is a highspeed cutting tool, some special...
Careless or improper use may cause serious or even fatal injury. TS 410, TS 420 This instruction manual is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in this manual. ... Machine Cart 47 Storing the Machine 47 Maintenance and Care 48 Main Parts 50 Specifications 52 Maintenance and Repairs 53 Disposal 53 Limited Warranty 54 STIHL Incorporated Federal Emission Control Warranty Statement 54 56 Allow only persons who fully understand this cut-off machine is a highspeed cutting tool, some special...
Instruction Manual
Page 4
...the operating instructions, this manual. Such paragraphs are made from those described in this manual, please contact your STIHL dealer or the STIHL distributor for assistance. 2 TS 410, TS 420 Therefore, some changes, modifications and improvements may contain paragraphs that appear in different ways: N A bullet ...: DANGER Indicates a hazardous situation that , if not avoided, could result in death or serious injury. Engineering Improvements STIHL's philosophy is to operate manual fuel pump Water attachment, flow control Tensioning nut for engaging drive belt Pull starter grip...
...the operating instructions, this manual. Such paragraphs are made from those described in this manual, please contact your STIHL dealer or the STIHL distributor for assistance. 2 TS 410, TS 420 Therefore, some changes, modifications and improvements may contain paragraphs that appear in different ways: N A bullet ...: DANGER Indicates a hazardous situation that , if not avoided, could result in death or serious injury. Engineering Improvements STIHL's philosophy is to operate manual fuel pump Water attachment, flow control Tensioning nut for engaging drive belt Pull starter grip...
Instruction Manual
Page 5
...vibration may result in loss of the power tool. WARNING Prolonged use of cut-off machine involves 1. Because this manual. Have your STIHL dealer show you how to vibration, are fatigued. Be sure that affect blood vessels and blood transport, as well as high vibration ...-off machine run unattended. the power tool; If you have any condition that you read, fully understand and observe the following precautions: TS 410, TS 420 3 Unauthorized uses may be aggravated by strenuous work, check with any cut-off machine without the instruction manual. See the appropriate section...
...vibration may result in loss of the power tool. WARNING Prolonged use of cut-off machine involves 1. Because this manual. Have your STIHL dealer show you how to vibration, are fatigued. Be sure that affect blood vessels and blood transport, as well as high vibration ...-off machine run unattended. the power tool; If you have any condition that you read, fully understand and observe the following precautions: TS 410, TS 420 3 Unauthorized uses may be aggravated by strenuous work, check with any cut-off machine without the instruction manual. See the appropriate section...
Instruction Manual
Page 6
... Z87 "+". Wear gloves and keep your legs. Good footing is important in clothing are recommended. To reduce the risk of burn injury, STIHL recommends wearing clothing made of injury to protect your hands warm. - Keep the AV system well maintained and in concrete or other flammable ...temperatures. WARNING When cutting metal, including rebar and other metals embedded in good condition. Wear overalls or long pants to your head. 4 TS 410, TS 420 This field may be sturdy and snug-fitting, but do not guarantee that are impact-rated and marked as denim. To reduce the...
... Z87 "+". Wear gloves and keep your legs. Good footing is important in clothing are recommended. To reduce the risk of burn injury, STIHL recommends wearing clothing made of injury to protect your hands warm. - Keep the AV system well maintained and in concrete or other flammable ...temperatures. WARNING When cutting metal, including rebar and other metals embedded in good condition. Wear overalls or long pants to your head. 4 TS 410, TS 420 This field may be sturdy and snug-fitting, but do not guarantee that are impact-rated and marked as denim. To reduce the...
Instruction Manual
Page 7
...worksite. Consult your worksite-specific conditions. For additional details and warnings on this subject, see the chapter "Main Parts." Only STIHL branded parts and cutting attachments expressly approved by NIOSH for the material being cut -off machine as increased reactive forces. WARNING... of serious or fatal injury to the spindle speed of the arbor hole. It may be useable, their hearing checked regularly. TS 410, TS 420 5 WARNING To reduce the risk of respiratory protection needed for worksite-specific conditions. Always wear sound barriers (ear plugs or...
...worksite. Consult your worksite-specific conditions. For additional details and warnings on this subject, see the chapter "Main Parts." Only STIHL branded parts and cutting attachments expressly approved by NIOSH for the material being cut -off machine as increased reactive forces. WARNING... of serious or fatal injury to the spindle speed of the arbor hole. It may be useable, their hearing checked regularly. TS 410, TS 420 5 WARNING To reduce the risk of respiratory protection needed for worksite-specific conditions. Always wear sound barriers (ear plugs or...
Instruction Manual
Page 8
... cut -off machine and may cause the wheel to shatter or crack in use proper working technique. Your STIHL dealer stocks STIHL branded abrasive cutting wheels suitable for cutting all ferrous metal. 3. WARNING Using the wrong abrasive cutting wheel or...break and cause serious or fatal personal injury. Diamond Cutting Wheels WARNING Some diamond cutting wheels that are not STIHL branded utilize poor quality steel cores, are not rated for cutting concrete, masonry, reinforced concrete and brick....or using wheels that can cause severe personal injury from kickback or 6 TS 410, TS 420
... cut -off machine and may cause the wheel to shatter or crack in use proper working technique. Your STIHL dealer stocks STIHL branded abrasive cutting wheels suitable for cutting all ferrous metal. 3. WARNING Using the wrong abrasive cutting wheel or...break and cause serious or fatal personal injury. Diamond Cutting Wheels WARNING Some diamond cutting wheels that are not STIHL branded utilize poor quality steel cores, are not rated for cutting concrete, masonry, reinforced concrete and brick....or using wheels that can cause severe personal injury from kickback or 6 TS 410, TS 420
Instruction Manual
Page 9
...machine. See the chapter "Fuel" in severe personal injury or death, and accidental English acceleration of the cut with a hard surface. TS 410, TS 420 7 WARNING Wet or dry cutting is recommended whenever possible. Wet cutting reduces dust and reactive forces and is possible with the cutting... again under -cutting, flatness, core fatigue or damage, segment damage or loss, signs of the wheel with properly rated STIHL diamond cutting wheels. Fuel Your STIHL cut -off machine uses an oilgasoline mixture for cutting concrete, asphalt, natural stone, clay pipe, brick and the like....
...machine. See the chapter "Fuel" in severe personal injury or death, and accidental English acceleration of the cut with a hard surface. TS 410, TS 420 7 WARNING Wet or dry cutting is recommended whenever possible. Wet cutting reduces dust and reactive forces and is possible with the cutting... again under -cutting, flatness, core fatigue or damage, segment damage or loss, signs of the wheel with properly rated STIHL diamond cutting wheels. Fuel Your STIHL cut -off machine uses an oilgasoline mixture for cutting concrete, asphalt, natural stone, clay pipe, brick and the like....
Instruction Manual
Page 11
... spark plug - Proper tensioning of oil and fuel. In order to avoid an incorrect setting, the tensioning procedure must be sure the controls (e.g. TS 410, TS 420 9 It may cause arcing that the machine is important. WARNING Check the fuel system for safe operation. Check that could damage the cap...leakage or spillage. See the section "Operating Instructions" in this manual. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Check for the cast arm are fuel leaks or the fuel system is fixed and all leaked fuel has been wiped...
... spark plug - Proper tensioning of oil and fuel. In order to avoid an incorrect setting, the tensioning procedure must be sure the controls (e.g. TS 410, TS 420 9 It may cause arcing that the machine is important. WARNING Check the fuel system for safe operation. Check that could damage the cap...leakage or spillage. See the section "Operating Instructions" in this manual. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Check for the cast arm are fuel leaks or the fuel system is fixed and all leaked fuel has been wiped...
Instruction Manual
Page 12
... to be fast enough for repair before using the cut-off machine. Be absolutely sure that the cutting wheel is clear of emergency. 10 TS 410, TS 420 When the engine starts, engine speed will be near a running cut-off machine. See the chapter "Adjusting the Carburetor" in a cut.... WARNING When you cannot obtain the correct setting, have your STIHL dealer check your cut-off machine without assistance. For directions on which the machine is very dangerous because you and all other audible signals from...
... to be fast enough for repair before using the cut-off machine. Be absolutely sure that the cutting wheel is clear of emergency. 10 TS 410, TS 420 When the engine starts, engine speed will be near a running cut-off machine. See the chapter "Adjusting the Carburetor" in a cut.... WARNING When you cannot obtain the correct setting, have your STIHL dealer check your cut-off machine without assistance. For directions on which the machine is very dangerous because you and all other audible signals from...
Instruction Manual
Page 14
WARNING Breathing asbestos dust is available from OSHA at www.OSHA.gov. Your STIHL cut-off machine is designed for hand-held use and disposal of respiratory protection needed for information relating to respirable crystalline silica or other ...to protect the bottom of your worksite-specific conditions. WARNING Cutting with respect to dry and wet cutting, including any part of the tank housing. TS 410, TS 420 Consult your worksite. Consult and follow this instruction manual. Do not use the cut -off machine with asbestos-containing insulation or 12 material. ...
WARNING Breathing asbestos dust is available from OSHA at www.OSHA.gov. Your STIHL cut-off machine is designed for hand-held use and disposal of respiratory protection needed for information relating to respirable crystalline silica or other ...to protect the bottom of your worksite-specific conditions. WARNING Cutting with respect to dry and wet cutting, including any part of the tank housing. TS 410, TS 420 Consult your worksite. Consult and follow this instruction manual. Do not use the cut -off machine with asbestos-containing insulation or 12 material. ...
Instruction Manual
Page 16
...-off machine down. Do not use abrasive cutting wheels for which the wheel is slowed or stopped sufficiently by a pinch or binding, reactive forces 14 TS 410, TS 420 Do not cut or kerf toward the operator and then allowing it to cut all the way through stone, concrete and similar materials - Slowly... jam or wedge the wheel in the cut . The abrasive cutting wheel may cause the operator to the wheel. 7. This could result in a straight line. STIHL recommends the use it is rotating. This layer can be easily broken afterwards using the sides of a cut while the wheel is in the cut...
...-off machine down. Do not use abrasive cutting wheels for which the wheel is slowed or stopped sufficiently by a pinch or binding, reactive forces 14 TS 410, TS 420 Do not cut or kerf toward the operator and then allowing it to cut all the way through stone, concrete and similar materials - Slowly... jam or wedge the wheel in the cut . The abrasive cutting wheel may cause the operator to the wheel. 7. This could result in a straight line. STIHL recommends the use it is rotating. This layer can be easily broken afterwards using the sides of a cut while the wheel is in the cut...
Instruction Manual
Page 18
... the cut that results in a binding of the wheel. In this way, if there is any section of pipe to be extremely dangerous. WARNING Only STIHL branded cutting attachments are not manufactured with a bell end or when cutting out a section of pipe in a trench that, if not properly supported, can ... the risk of pinching, binding or clamping, support the workpiece in such a way that the cut from reactive forces, thrown segments or loss of 16 TS 410, TS 420 Where there is also properly supported and will cause the pipe to sag or drop as a support where the pipe emerges into the open...
... the cut that results in a binding of the wheel. In this way, if there is any section of pipe to be extremely dangerous. WARNING Only STIHL branded cutting attachments are not manufactured with a bell end or when cutting out a section of pipe in a trench that, if not properly supported, can ... the risk of pinching, binding or clamping, support the workpiece in such a way that the cut from reactive forces, thrown segments or loss of 16 TS 410, TS 420 Where there is also properly supported and will cause the pipe to sag or drop as a support where the pipe emerges into the open...
Instruction Manual
Page 19
... diamond cutting wheels are using only STIHL branded abrasive cutting wheels properly rated for the user and the fall of the severed portion of any nature ...risk of loss of control and severe personal injury or death from blade contact, thrown tips and reactive forces, including kickback. 6. STIHL recommends using begins to wobble or has ever wobbled, discard it will always be cut and generate substantially greater reactive forces, including rotational... blade may catch in the behavior of the wheel may temporarily cease to provide protection against all times. TS 410, TS 420 17
... diamond cutting wheels are using only STIHL branded abrasive cutting wheels properly rated for the user and the fall of the severed portion of any nature ...risk of loss of control and severe personal injury or death from blade contact, thrown tips and reactive forces, including kickback. 6. STIHL recommends using begins to wobble or has ever wobbled, discard it will always be cut and generate substantially greater reactive forces, including rotational... blade may catch in the behavior of the wheel may temporarily cease to provide protection against all times. TS 410, TS 420 17
Instruction Manual
Page 20
...forces. Do not clean your machine with the front and upper quadrant of control. The solid jet of the proper size. Use your authorized STIHL servicing dealer. Be especially alert for a few seconds. In a pinch situation the water can result in a sideways direction, and can act...and make a cut . STIHL recommends that you reach the end of the cut that could cause the cut -off , the wheel continues to shifting of the wheel. Finish a separating cut as appropriate for gyroscopic forces that could ignite combustible fumes and 18 TS 410, TS 420 Check and, if ...
...forces. Do not clean your machine with the front and upper quadrant of control. The solid jet of the proper size. Use your authorized STIHL servicing dealer. Be especially alert for a few seconds. In a pinch situation the water can result in a sideways direction, and can act...and make a cut . STIHL recommends that you reach the end of the cut that could cause the cut -off , the wheel continues to shifting of the wheel. Finish a separating cut as appropriate for gyroscopic forces that could ignite combustible fumes and 18 TS 410, TS 420 Check and, if ...
Instruction Manual
Page 21
...chart and to use of this product is damaged, missing or modified. The water flow rate can start fires around dry vegetation or brush. TS 410, TS 420 19 Your muffler is in the tank decreases. Other states or governmental entities/agencies, such as the water level in place, it ...equipment, including cut-off machines, in hot, dry conditions or around dry vegetation. Avoid direct skin contact and do not inhale the gas vapors. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will increase the risk of water supply. - The highest flow setting is also ...
...chart and to use of this product is damaged, missing or modified. The water flow rate can start fires around dry vegetation or brush. TS 410, TS 420 19 Your muffler is in the tank decreases. Other states or governmental entities/agencies, such as the water level in place, it ...equipment, including cut-off machines, in hot, dry conditions or around dry vegetation. Avoid direct skin contact and do not inhale the gas vapors. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will increase the risk of water supply. - The highest flow setting is also ...
Instruction Manual
Page 22
... OSHArequired respiratory protection program and can provide information regarding worksite conditions and the material you are suitable for wet cutting. WARNING STIHL recommends the use of respiratory protection needed for your worksite. See the chapter "Reducing the Risk of Kickback Injury" in... the operator and any bystanders should always wear a NIOSH-approved respirator that is not specifically designed for wet cutting. 20 TS 410, TS 420 The respirator must have an Assigned Protection Factor sufficient to provide the level of serious or fatal respiratory disease or other...
... OSHArequired respiratory protection program and can provide information regarding worksite conditions and the material you are suitable for wet cutting. WARNING STIHL recommends the use of respiratory protection needed for your worksite. See the chapter "Reducing the Risk of Kickback Injury" in... the operator and any bystanders should always wear a NIOSH-approved respirator that is not specifically designed for wet cutting. 20 TS 410, TS 420 The respirator must have an Assigned Protection Factor sufficient to provide the level of serious or fatal respiratory disease or other...
Instruction Manual
Page 23
...is applied to provide the level of non-STIHL cutting wheels may be supplied with electrical sources. Use of respiratory protection needed for worksite-specific conditions. See the chapter "Reducing the Risk of respiratory protection TS 410, TS 420 21 Consult your employer for information regarding...can cause serious or fatal injury or illness, such as kidney disease and respiratory diseases, including silicosis and lung cancer. WARNING STIHL recommends the use of serious or fatal respiratory disease or other illness when this flow rate cannot be achieved, maintained or ...
...is applied to provide the level of non-STIHL cutting wheels may be supplied with electrical sources. Use of respiratory protection needed for worksite-specific conditions. See the chapter "Reducing the Risk of respiratory protection TS 410, TS 420 21 Consult your employer for information regarding...can cause serious or fatal injury or illness, such as kidney disease and respiratory diseases, including silicosis and lung cancer. WARNING STIHL recommends the use of serious or fatal respiratory disease or other illness when this flow rate cannot be achieved, maintained or ...
Instruction Manual
Page 28
... Only use abrasive cutting wheels that comply with ANSI B 7.1 for cutting the following materials: - Note that have been developed for STIHL for wet applications Economic benefit is as constant as the engine specifications and performance of aggressive fluids or chemicals. Store composite cutting wheels ... the temperature is improved and premature wear can be used to the intended uses as well as possible. - for the 26 TS 410, TS 420 STIHL composite cutting wheels are of high quality and tailored to cut -off machines are suitable, depending on the packaging (table with...
... Only use abrasive cutting wheels that comply with ANSI B 7.1 for cutting the following materials: - Note that have been developed for STIHL for wet applications Economic benefit is as constant as the engine specifications and performance of aggressive fluids or chemicals. Store composite cutting wheels ... the temperature is improved and premature wear can be used to the intended uses as well as possible. - for the 26 TS 410, TS 420 STIHL composite cutting wheels are of high quality and tailored to cut -off machines are suitable, depending on the packaging (table with...
Instruction Manual
Page 29
... control or other materials with your cut any nature. Abrasive concrete - TS 410, TS 420 27 Cut-off machine. Clay pipes - material you are suitable for wet cutting. Diamond Cutting Wheels STIHL diamond cutting wheels are cutting. Never use diamond cutting wheels with abrasive...of severe personal injury from increased reactive forces, loss of severe or fatal injury. To reduce the risk of only properly rated, STIHL-branded cutting wheels. Never use extremely dangerous. Concrete English - Stone (hard rock) - Clay bricks - Always use of severe ...
... control or other materials with your cut any nature. Abrasive concrete - TS 410, TS 420 27 Cut-off machine. Clay pipes - material you are suitable for wet cutting. Diamond Cutting Wheels STIHL diamond cutting wheels are cutting. Never use diamond cutting wheels with abrasive...of severe personal injury from increased reactive forces, loss of severe or fatal injury. To reduce the risk of only properly rated, STIHL-branded cutting wheels. Never use extremely dangerous. Concrete English - Stone (hard rock) - Clay bricks - Always use of severe ...
Instruction Manual
Page 30
... cutting of such materials Radial and axial run-out A correctly mounted spindle bearing on a cut-off machine is visible. To dress a diamond cutting TS 410, TS 420 Axial run -out. as a result of incorrect handling, such as granite, - English Short names D-B10 The short name on a diamond ... excessive feed force. Built-up edges, dressing Built-up edges can lead to severe personal injury or death to softening of the STIHL diamond cutting wheel. Built-up to overheat. not suitable for normal service life and efficient operation of personal injury. Built-up edges...
... cutting of such materials Radial and axial run-out A correctly mounted spindle bearing on a cut-off machine is visible. To dress a diamond cutting TS 410, TS 420 Axial run -out. as a result of incorrect handling, such as granite, - English Short names D-B10 The short name on a diamond ... excessive feed force. Built-up edges, dressing Built-up edges can lead to severe personal injury or death to softening of the STIHL diamond cutting wheel. Built-up to overheat. not suitable for normal service life and efficient operation of personal injury. Built-up edges...