Diesel Maintenance Tips Customer Letter 1st Printing
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... Coolant Nitrite 3 strength check * Special = Operating Conditions like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can only attest to Start" lamp has turned off, before cranking the engine. ¾ To ensure optimum cold weather starting ability, and reduce engine wear. ¾ ¾ The water separator should be the root cause of fuel. Use the Right Oil...
... Coolant Nitrite 3 strength check * Special = Operating Conditions like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can only attest to Start" lamp has turned off, before cranking the engine. ¾ To ensure optimum cold weather starting ability, and reduce engine wear. ¾ ¾ The water separator should be the root cause of fuel. Use the Right Oil...
Driving Your SUV or Truck 2nd Printing
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... lightly". Ford joins the U. Avoid reducing tire pressure. Map out your hand or wrist, grip the steering wheel from concealed objects such as possible. Avoid excessive speed because vehicle momentum can result in the area. Apply the accelerator slowly and avoid spinning the wheels. If you and cause the vehicle to become stuck to a lower gear and drive steadily through the terrain. Driving Off-Road Driving...
... lightly". Ford joins the U. Avoid reducing tire pressure. Map out your hand or wrist, grip the steering wheel from concealed objects such as possible. Avoid excessive speed because vehicle momentum can result in the area. Apply the accelerator slowly and avoid spinning the wheels. If you and cause the vehicle to become stuck to a lower gear and drive steadily through the terrain. Driving Off-Road Driving...
Driving Your SUV or Truck 2nd Printing
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... vehicle may stall. Driving Off-Road Driving in mud Be cautious of sudden changes in vehicle speed or direction when you are driving over sand, apply the accelerator slowly and avoid spinning your vehicle off-road on slopes or hills requires safe off residue stuck to rotating tires, wheels and driveshafts. Even 4WD and AWD vehicles can dry the brakes faster by driving the vehicle slowly while applying light pressure on...
... vehicle may stall. Driving Off-Road Driving in mud Be cautious of sudden changes in vehicle speed or direction when you are driving over sand, apply the accelerator slowly and avoid spinning your vehicle off-road on slopes or hills requires safe off residue stuck to rotating tires, wheels and driveshafts. Even 4WD and AWD vehicles can dry the brakes faster by driving the vehicle slowly while applying light pressure on...
Roadside Assistance Card 2nd Printing
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...-3673 Roadside Assistance Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Fuel Delivery Lock-out Assistance Flat Tire Change Roadside Assistance is honored throughout the 50 states, Puerto Rico, Mexico and Canada, and is available 24 hours, 7 days a week, 365 days a year. The services available are available to -bumper warranty period (3 years or 36,000 miles, whichever comes first). Service provided by Ford Auto Club. If...
...-3673 Roadside Assistance Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Fuel Delivery Lock-out Assistance Flat Tire Change Roadside Assistance is honored throughout the 50 states, Puerto Rico, Mexico and Canada, and is available 24 hours, 7 days a week, 365 days a year. The services available are available to -bumper warranty period (3 years or 36,000 miles, whichever comes first). Service provided by Ford Auto Club. If...
Scheduled Maintenance Guide 5th Printing
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... lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: Normal Schedule Trucks, Fullsize Vans & SUVs MILEAGE: 35,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system and heat shields. Inspect engine cooling system and hoses. Consult your dealer...
... lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: Normal Schedule Trucks, Fullsize Vans & SUVs MILEAGE: 35,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system and heat shields. Inspect engine cooling system and hoses. Consult your dealer...
Scheduled Maintenance Guide 5th Printing
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...Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not sealed with dipstick. Replace cabin air filter, if equipped. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect engine cooling system and hoses. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and u-joints. Replace fuel filter (except natural gas) (see...
...Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not sealed with dipstick. Replace cabin air filter, if equipped. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect engine cooling system and hoses. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and u-joints. Replace fuel filter (except natural gas) (see...
Scheduled Maintenance Guide 5th Printing
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... tire life. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 23 Normal Schedule Trucks, Fullsize Vans & SUVs Consult your dealer for endplay and noise. Inspect engine cooling system and hoses. Replace climate-controlled seat filters (Navigator, Expedition and Aviator) if equipped. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and u-joints. Change automatic transmission fluid on all vehicles...
... tire life. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 23 Normal Schedule Trucks, Fullsize Vans & SUVs Consult your dealer for endplay and noise. Inspect engine cooling system and hoses. Replace climate-controlled seat filters (Navigator, Expedition and Aviator) if equipped. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and u-joints. Change automatic transmission fluid on all vehicles...
Scheduled Maintenance Guide 5th Printing
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... SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 100,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Inspect accessory drive belt(s). ❑ Replace spark plugs. ❑ Change Premium Gold coolant (see exceptions ❑ Replace PCV valve on all light trucks under page 45 and record page 46). 6,000 Gross Vehicle Weight (except 5.4L 3V engines). Inspect automatic transmission fluid level, if equipped with zerk fittings. Inspect engine cooling system and hoses. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle...
... SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 100,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Inspect accessory drive belt(s). ❑ Replace spark plugs. ❑ Change Premium Gold coolant (see exceptions ❑ Replace PCV valve on all light trucks under page 45 and record page 46). 6,000 Gross Vehicle Weight (except 5.4L 3V engines). Inspect automatic transmission fluid level, if equipped with zerk fittings. Inspect engine cooling system and hoses. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle...
Scheduled Maintenance Guide 5th Printing
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... Excursion). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and u-joints. Replace climate-controlled seat filters (Navigator, Expedition, and Aviator) if equipped. Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not equipped with zerk fittings. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system and heat shields. Change automatic transmission fluid on all light trucks over 6,000 Gross Vehicle Weight...
... Excursion). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and u-joints. Replace climate-controlled seat filters (Navigator, Expedition, and Aviator) if equipped. Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not equipped with zerk fittings. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system and heat shields. Change automatic transmission fluid on all light trucks over 6,000 Gross Vehicle Weight...
Scheduled Maintenance Guide 5th Printing
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Replace engine air filter. Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see page 46). Change front axle lubricant (4X4 only). Drain coalescent fuel filter bowl (natural gas only). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Premium Gold coolant (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). lines & hoses, and parking brake system. Replace 4X2 wheel bearings and grease seals...
Replace engine air filter. Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see page 46). Change front axle lubricant (4X4 only). Drain coalescent fuel filter bowl (natural gas only). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Premium Gold coolant (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). lines & hoses, and parking brake system. Replace 4X2 wheel bearings and grease seals...
Scheduled Maintenance Guide 5th Printing
Page 42
.... Change automatic transmission/transaxle fluid and filter. Inspect fuel tanks (natural gas only). Replace fuel filter (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). NORMAL SCHEDULE CARS & MINIVANS 150,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ends for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑...
.... Change automatic transmission/transaxle fluid and filter. Inspect fuel tanks (natural gas only). Replace fuel filter (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). NORMAL SCHEDULE CARS & MINIVANS 150,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ends for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑...
Warranty Guide 5th Printing
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Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. For more information, see pages 11-24....
Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. For more information, see pages 11-24....
Warranty Guide 5th Printing
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... Performance Warranties (whichever occurs first). Concerning parts that should be replaced on the list of parts covered by the Emissions Defect Warranty, contact your Owner Guide and the Scheduled Maintenance Guide; Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV System and Oil Filler Cap • Powertrain Control Module • Secondary Air Injection System • Spark Control Components • Spark Plugs and Ignition Wires • Synchronizer Assembly • Throttle Body Assembly...
... Performance Warranties (whichever occurs first). Concerning parts that should be replaced on the list of parts covered by the Emissions Defect Warranty, contact your Owner Guide and the Scheduled Maintenance Guide; Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV System and Oil Filler Cap • Powertrain Control Module • Secondary Air Injection System • Spark Control Components • Spark Plugs and Ignition Wires • Synchronizer Assembly • Throttle Body Assembly...
Owner Guide 2nd Printing
Page 83
... release to unlock the driver's door. Note: The doors will lock again, the horn will chirp once, and the parking lamps will illuminate. Press and the liftgate. If any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are not properly closed, the horn will flash once if all doors, the liftgate and the hood are closed and locked using the remote entry transmitter, or the power door lock control...
... release to unlock the driver's door. Note: The doors will lock again, the horn will chirp once, and the parking lamps will illuminate. Press and the liftgate. If any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are not properly closed, the horn will flash once if all doors, the liftgate and the hood are closed and locked using the remote entry transmitter, or the power door lock control...
Owner Guide 2nd Printing
Page 90
... ignition is not compatible with two coded keys; Your vehicle comes with non-Ford aftermarket remote start " condition. Refer to indicate the SecuriLock system is functioning as a theft deterrent. • When the ignition is in the 4 (ON) position. If a problem occurs with the SecuriLock system, the indicator will flash once every 2 seconds to Programming spare keys for service. 90 2004 U137 Excursion (hdw) Owners Guide...
... ignition is not compatible with two coded keys; Your vehicle comes with non-Ford aftermarket remote start " condition. Refer to indicate the SecuriLock system is functioning as a theft deterrent. • When the ignition is in the 4 (ON) position. If a problem occurs with the SecuriLock system, the indicator will flash once every 2 seconds to Programming spare keys for service. 90 2004 U137 Excursion (hdw) Owners Guide...
Owner Guide 2nd Printing
Page 164
... running lights, brake lights, turn signals and hazard lights are towing on most towed vehicles. Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a 4-speed automatic transmission: To eliminate excessive transmission shifting, use a lower gear. If the spare tire is different in this chapter. • If your vehicle is necessary to the Understanding the positions of the 5-speed automatic transmission section in size (diameter and/or width), tread 164 2004...
... running lights, brake lights, turn signals and hazard lights are towing on most towed vehicles. Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a 4-speed automatic transmission: To eliminate excessive transmission shifting, use a lower gear. If the spare tire is different in this chapter. • If your vehicle is necessary to the Understanding the positions of the 5-speed automatic transmission section in size (diameter and/or width), tread 164 2004...
Owner Guide 2nd Printing
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... your vehicle, your spare tire is considered "temporary". Replace front and rear axle lubricants any time the axles have traveled 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. • To aid in engine/transmission cooling and A/C efficiency during boat launching or retrieval, • Do not allow waves to rise above the bottom edge of the vehicle trailer combination. Axle lubricant quantities are driving...
... your vehicle, your spare tire is considered "temporary". Replace front and rear axle lubricants any time the axles have traveled 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. • To aid in engine/transmission cooling and A/C efficiency during boat launching or retrieval, • Do not allow waves to rise above the bottom edge of the vehicle trailer combination. Axle lubricant quantities are driving...
Owner Guide 2nd Printing
Page 173
... Transmission range sensor (then to starter relay coil), 4x4 Radio (start) Front wiper Brake on-off switch Instrument cluster PCM Memory Horn Trailer tow park lamps Trailer tow back-up lamps Fuel pump Instrument cluster Delayed accessory Fog lamps PATS module, Transceiver Ignition switch Run/Start feed Left-hand lowbeam Right-hand lowbeam Rear smart wiper motor Trailer tow electric brake Door locks, BSM Ignition switch (gasoline engine only), FICM power (Diesel engine only) Heated backlight Fuel heater (Diesel engine only) Front wiper main Front blower motor Auxiliary blower motor Heated seats...
... Transmission range sensor (then to starter relay coil), 4x4 Radio (start) Front wiper Brake on-off switch Instrument cluster PCM Memory Horn Trailer tow park lamps Trailer tow back-up lamps Fuel pump Instrument cluster Delayed accessory Fog lamps PATS module, Transceiver Ignition switch Run/Start feed Left-hand lowbeam Right-hand lowbeam Rear smart wiper motor Trailer tow electric brake Door locks, BSM Ignition switch (gasoline engine only), FICM power (Diesel engine only) Heated backlight Fuel heater (Diesel engine only) Front wiper main Front blower motor Auxiliary blower motor Heated seats...
Owner Guide 2nd Printing
Page 260
... automatic transmission fluid ...226 engine oil ...204 Doors lubricant specifications ...248 Driving under special conditions ...143, 151, 154 sand ...153 snow and ice ...155 through water ...153, 158 E Emergencies, roadside jump-starting ...180 Emergency Flashers ...168 Emission control system ...222 Engine ...251 cleaning ...196 coolant ...209 diesel ...7 fail-safe coolant ...213 idle speed control ...207 lubrication specifications ...248, 251 refill capacities ...245 service points ...202 starting after a collision ...168 Engine block heater ...133 2004 U137 Excursion (hdw) Owners Guide...
... automatic transmission fluid ...226 engine oil ...204 Doors lubricant specifications ...248 Driving under special conditions ...143, 151, 154 sand ...153 snow and ice ...155 through water ...153, 158 E Emergencies, roadside jump-starting ...180 Emergency Flashers ...168 Emission control system ...222 Engine ...251 cleaning ...196 coolant ...209 diesel ...7 fail-safe coolant ...213 idle speed control ...207 lubrication specifications ...248, 251 refill capacities ...245 service points ...202 starting after a collision ...168 Engine block heater ...133 2004 U137 Excursion (hdw) Owners Guide...
Owner Guide 2nd Printing (Spanish)
Page 550
...) ...49 Dipstick automatic transmission fluid ...226 engine oil ...204 Doors lubricant specifications ...248 Driving under special conditions ...143, 151, 154 sand ...153 snow and ice ...155 through water ...153, 158 E Emergencies, roadside jump-starting ...180 Emergency Flashers ...168 Emission control system ...222 Engine ...251 cleaning ...196 coolant ...209 diesel ...7 fail-safe coolant ...213 idle speed control ...207 lubrication specifications ...248, 251 refill capacities ...245 service points ...202 starting after a collision ...168 Engine block heater ...133...
...) ...49 Dipstick automatic transmission fluid ...226 engine oil ...204 Doors lubricant specifications ...248 Driving under special conditions ...143, 151, 154 sand ...153 snow and ice ...155 through water ...153, 158 E Emergencies, roadside jump-starting ...180 Emergency Flashers ...168 Emission control system ...222 Engine ...251 cleaning ...196 coolant ...209 diesel ...7 fail-safe coolant ...213 idle speed control ...207 lubrication specifications ...248, 251 refill capacities ...245 service points ...202 starting after a collision ...168 Engine block heater ...133...