Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can only attest to Start" lamp operation. Vehicles equipped with the 6.0L engine can be added to your Owner Guide for your Power Stroke® or Ford Diesel Engine ESP contract. If you suspect any related ...Guide for a complete detailed list of strong, trouble-free service so use these maintenance and care tips for additional information. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of fuel. Genuine Motorcraft® filters provide superior filtration and never...
...Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can only attest to Start" lamp operation. Vehicles equipped with the 6.0L engine can be added to your Owner Guide for your Power Stroke® or Ford Diesel Engine ESP contract. If you suspect any related ...Guide for a complete detailed list of strong, trouble-free service so use these maintenance and care tips for additional information. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of fuel. Genuine Motorcraft® filters provide superior filtration and never...
Warranty Guide 5th Printing
Page 3
THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2004-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L/7.3L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. Virgin Islands) 5. Table of Contents 1. IMPORTANT INFORMATION YOU SHOULD KNOW If You Need Customer Assistance Know When...
THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2004-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L/7.3L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. Virgin Islands) 5. Table of Contents 1. IMPORTANT INFORMATION YOU SHOULD KNOW If You Need Customer Assistance Know When...
Warranty Guide 5th Printing
Page 9
...Vehicle Limited Warranty. The New Vehicle Limited Warranty coverage is Not Covered? (pages 7-9) WHAT IS COVERED? During this coverage period, authorized Ford Motor Company dealers will repair, replace, or adjust all parts on your vehicle that are not covered by the New Vehicle Limited Warranty... New Vehicle Limited Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L/7.3L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that case, your coverage ends at the warranty start date and...
...Vehicle Limited Warranty. The New Vehicle Limited Warranty coverage is Not Covered? (pages 7-9) WHAT IS COVERED? During this coverage period, authorized Ford Motor Company dealers will repair, replace, or adjust all parts on your vehicle that are not covered by the New Vehicle Limited Warranty... New Vehicle Limited Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L/7.3L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that case, your coverage ends at the warranty start date and...
Warranty Guide 5th Printing
Page 11
... start date or 100,000 miles, whichever occurs first. NOTE: Some components may also be ingested into the engine • misuse of Ford Motor Company 7 WHAT IS NOT COVERED? where there is to cover paint damage due to airborne material for 12 months or 12,000 ...miles, whichever occurs first. 6.0L/7.3L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against defects in factory-supplied materials or workmanship for each repair visit. Damage Caused ...
... start date or 100,000 miles, whichever occurs first. NOTE: Some components may also be ingested into the engine • misuse of Ford Motor Company 7 WHAT IS NOT COVERED? where there is to cover paint damage due to airborne material for 12 months or 12,000 ...miles, whichever occurs first. 6.0L/7.3L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against defects in factory-supplied materials or workmanship for each repair visit. Damage Caused ...
Diesel Supplement 2nd Printing
Page 2
... with this guide was in effect when this guide. Severe powertrain damage may cause severe engine and/or transmission damage. Your new diesel engine will not be considered a permanent part of these products has been very poor. Therefore it is very important that was approved... any notice and without the Ford ambulance preparation package to produce an ambulance voids the Ford warranty and could result in vehicles and certain products of components contain or emit chemicals known to the Owner's Guide included with the 6.0L Power Stroke diesel engine. Certain fluids contained in...
... with this guide was in effect when this guide. Severe powertrain damage may cause severe engine and/or transmission damage. Your new diesel engine will not be considered a permanent part of these products has been very poor. Therefore it is very important that was approved... any notice and without the Ford ambulance preparation package to produce an ambulance voids the Ford warranty and could result in vehicles and certain products of components contain or emit chemicals known to the Owner's Guide included with the 6.0L Power Stroke diesel engine. Certain fluids contained in...
Diesel Supplement 2nd Printing
Page 24
... only a 12-volt supply to flames, sparks, or lit cigarettes. Roadside emergencies Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage. refer to push-start your...
... only a 12-volt supply to flames, sparks, or lit cigarettes. Roadside emergencies Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage. refer to push-start your...
Owner Guide 2nd Printing
Page 5
...and its equipment? In this guide, answers to such questions are significant steps towards this aim. In addition, your Owner's Guide. 5 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) For a detailed description of what is covered and what is not ...covered, refer to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. Introduction SAFETY AND ENVIRONMENT PROTECTION Warning ...
...and its equipment? In this guide, answers to such questions are significant steps towards this aim. In addition, your Owner's Guide. 5 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) For a detailed description of what is covered and what is not ...covered, refer to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. Introduction SAFETY AND ENVIRONMENT PROTECTION Warning ...
Owner Guide 2nd Printing
Page 245
... Ford Part Application Capacity Name Front axle Motorcraft SAE 4X4 vehicles 1.8L (3.6 pints) 80W-90 Premium Rear Axle Lubricant 1 Motorcraft SAE All 3.3L (6.9 pints) Rear axle 2 75W-140 Synthetic Rear Axle Lubricant Brake fluid Motorcraft High All Fill to your 6.0L Diesel Supplement coolant-Diesel ...engine Motorcraft SAE 5.4L V8/6.8L 5.7L (6.0 Engine oil 5W-20 Premium V10 engine quarts) (includes filter change)-Gasoline Synthetic Blend Motor Oil (US) engines7 Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Fluid 4 245 2004 U137 Excursion (...
... Ford Part Application Capacity Name Front axle Motorcraft SAE 4X4 vehicles 1.8L (3.6 pints) 80W-90 Premium Rear Axle Lubricant 1 Motorcraft SAE All 3.3L (6.9 pints) Rear axle 2 75W-140 Synthetic Rear Axle Lubricant Brake fluid Motorcraft High All Fill to your 6.0L Diesel Supplement coolant-Diesel ...engine Motorcraft SAE 5.4L V8/6.8L 5.7L (6.0 Engine oil 5W-20 Premium V10 engine quarts) (includes filter change)-Gasoline Synthetic Blend Motor Oil (US) engines7 Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Fluid 4 245 2004 U137 Excursion (...
Owner Guide 2nd Printing
Page 246
...speed) 4x4 4R100 (4-speed) 4x2/4x4 TorqShift (5-speed) - includes remote filter element change )-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 6.0L Diesel Supplement Capacity N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All... submerged in water. Axle lubricant quantities should be checked unless a leak is suspected, service is filled with the specified lubricant. 246 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus)
...speed) 4x4 4R100 (4-speed) 4x2/4x4 TorqShift (5-speed) - includes remote filter element change )-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 6.0L Diesel Supplement Capacity N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All... submerged in water. Axle lubricant quantities should be checked unless a leak is suspected, service is filled with the specified lubricant. 246 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus)
Owner Guide 2nd Printing
Page 248
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford name or number specification equivalent High E8TZ-19590-A ESA-M1C198-A Temperature Spindle bearing 4X4 Front Axle and Wheel Bearing Grease Front axle Motorcraft SAE XY-...-7-A (U.S., WSS-M97B51-A1 except CA and coolant-Gasoline Premium Gold engines Engine Coolant OR), VC-7-B (CA (yellow-colored) and OR only) Engine Refer to your 6.0L Diesel Supplement coolant-Diesel engine Item 248 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus)
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford name or number specification equivalent High E8TZ-19590-A ESA-M1C198-A Temperature Spindle bearing 4X4 Front Axle and Wheel Bearing Grease Front axle Motorcraft SAE XY-...-7-A (U.S., WSS-M97B51-A1 except CA and coolant-Gasoline Premium Gold engines Engine Coolant OR), VC-7-B (CA (yellow-colored) and OR only) Engine Refer to your 6.0L Diesel Supplement coolant-Diesel engine Item 248 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus)
Owner Guide 2nd Printing
Page 249
... Engine oil-Gasoline engines Ford part Ford part Ford name or number specification equivalent WSS-M2C153-H Motorcraft SAE XO-5W20-QSP 5W-20 Premium CXO-5W20-LSP12 and API Synthetic Blend (Canada) Certification Motor Oil (US) Mark Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement Multi-Purpose Grease... Long-Life Grease XG-1-C or XG-1-K ESA-M1C75-B Motorcraft XT-2-QDX MERCON ATF MERCON XT-2-QDX Motorcraft MERCON ATF 2 MERCON 249 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus)
... Engine oil-Gasoline engines Ford part Ford part Ford name or number specification equivalent WSS-M2C153-H Motorcraft SAE XO-5W20-QSP 5W-20 Premium CXO-5W20-LSP12 and API Synthetic Blend (Canada) Certification Motor Oil (US) Mark Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement Multi-Purpose Grease... Long-Life Grease XG-1-C or XG-1-K ESA-M1C75-B Motorcraft XT-2-QDX MERCON ATF MERCON XT-2-QDX Motorcraft MERCON ATF 2 MERCON 249 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus)
Owner Guide 2nd Printing (Spanish)
Page 295
... Vehicle Limited Warranty includes Bumper-to such questions are significant steps towards this guide, answers to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. Protecting the environment We must all play our part in comments highlighted by the warning triangle symbol. Correct vehicle usage and the...
... Vehicle Limited Warranty includes Bumper-to such questions are significant steps towards this guide, answers to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. Protecting the environment We must all play our part in comments highlighted by the warning triangle symbol. Correct vehicle usage and the...
Owner Guide 2nd Printing (Spanish)
Page 535
... Premium Gold 3 Engine Coolant 6.8L V10 engine 26.0L (27.5 (yellow-colored) quarts) 4 Engine Refer to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid 5.4L V8 engine 25L (26.4 Engine coolant- REFILL CAPACITIES Ford Part Application Capacity Name Front axle Motorcraft SAE 4X4 vehicles... 1.8L (3.6 pints) 80W-90 Premium Rear Axle Lubricant 1 Motorcraft SAE All 3.3L (6.9 pints) Rear axle 2 75W-140 Synthetic Rear Axle Lubricant Brake fluid Motorcraft High All Fill to your 6.0L Diesel Supplement coolant-Diesel ...
... Premium Gold 3 Engine Coolant 6.8L V10 engine 26.0L (27.5 (yellow-colored) quarts) 4 Engine Refer to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid 5.4L V8 engine 25L (26.4 Engine coolant- REFILL CAPACITIES Ford Part Application Capacity Name Front axle Motorcraft SAE 4X4 vehicles... 1.8L (3.6 pints) 80W-90 Premium Rear Axle Lubricant 1 Motorcraft SAE All 3.3L (6.9 pints) Rear axle 2 75W-140 Synthetic Rear Axle Lubricant Brake fluid Motorcraft High All Fill to your 6.0L Diesel Supplement coolant-Diesel ...
Owner Guide 2nd Printing (Spanish)
Page 536
... changed any time the rear axle has been submerged in water. includes remote filter element change )-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 6.0L Diesel Supplement Capacity N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All...
... changed any time the rear axle has been submerged in water. includes remote filter element change )-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 6.0L Diesel Supplement Capacity N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All...
Owner Guide 2nd Printing (Spanish)
Page 538
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford name or number specification equivalent High E8TZ-19590-A ESA-M1C198-A Temperature Spindle bearing 4X4 Front Axle and Wheel Bearing Grease Front axle Motorcraft SAE XY-...-7-A (U.S., WSS-M97B51-A1 except CA and coolant-Gasoline Premium Gold engines Engine Coolant OR), VC-7-B (CA (yellow-colored) and OR only) Engine Refer to your 6.0L Diesel Supplement coolant-Diesel engine Item 248
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford name or number specification equivalent High E8TZ-19590-A ESA-M1C198-A Temperature Spindle bearing 4X4 Front Axle and Wheel Bearing Grease Front axle Motorcraft SAE XY-...-7-A (U.S., WSS-M97B51-A1 except CA and coolant-Gasoline Premium Gold engines Engine Coolant OR), VC-7-B (CA (yellow-colored) and OR only) Engine Refer to your 6.0L Diesel Supplement coolant-Diesel engine Item 248
Owner Guide 2nd Printing (Spanish)
Page 539
...engines Ford part Ford part Ford name or number specification equivalent WSS-M2C153-H Motorcraft SAE XO-5W20-QSP 5W-20 Premium CXO-5W20-LSP12 and API Synthetic Blend (Canada) Certification Motor Oil (US) Mark Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement... Multi-Purpose Grease XG-4 or XL-5 ESR-M1C159-A or ESB-M1C93-B Engine oil-Diesel engine Hinges, latches, striker plates, fuel filler door hinge and seat tracks Transmission /steering/parking brake...
...engines Ford part Ford part Ford name or number specification equivalent WSS-M2C153-H Motorcraft SAE XO-5W20-QSP 5W-20 Premium CXO-5W20-LSP12 and API Synthetic Blend (Canada) Certification Motor Oil (US) Mark Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement... Multi-Purpose Grease XG-4 or XL-5 ESR-M1C159-A or ESB-M1C93-B Engine oil-Diesel engine Hinges, latches, striker plates, fuel filler door hinge and seat tracks Transmission /steering/parking brake...