Owners Manual
Page 6
... waterproof plastic bag and stored in safe operating condition. Always be especially cautious on these instructions: żRead this manual and all labels carefully and follow the inspection and maintenance procedures and schedules described in neutral and check the throttle control for proper operation. żRemember to apply the parking brake before or while operating this ATV. żNever...
... waterproof plastic bag and stored in safe operating condition. Always be especially cautious on these instructions: żRead this manual and all labels carefully and follow the inspection and maintenance procedures and schedules described in neutral and check the throttle control for proper operation. żRemember to apply the parking brake before or while operating this ATV. żNever...
Owners Manual
Page 7
... if you operate in this manual. Always follow proper procedures for braking described in the tool kit container. Test your weight backward. Always maintain proper tire pressure as described in this manual. Avoid going down hills and for braking on hills as large rocks or fallen trees. Avoid hills with the vehicle at low speeds before you have reduced stopping...
... if you operate in this manual. Always follow proper procedures for braking described in the tool kit container. Test your weight backward. Always maintain proper tire pressure as described in this manual. Avoid going down hills and for braking on hills as large rocks or fallen trees. Avoid hills with the vehicle at low speeds before you have reduced stopping...
Owners Manual
Page 11
... ...GENERAL INFORMATION ...Indicator Lights ...Neutral:...Reverse: ...Oil Pressure Indicator:...Coolant Temperature Warning Light:...Drive Belt Check Indicator Light: ...Fuel Warning Light: ...Oil Pressure Indicator Light: ...Coolant Temperature Warning Light...Brake Levers and Pedal ...Brake Lever Lock (Parking Brake) ...Fuel Tank...Filling the Tank: ...Fuel Requirements: ...Fuel Tap...Ignition Switch ...Left Handlebar Switches ...Light/Dimmer Switch: ...Engine Stop Switch: ...Starter Button: ...Choke Lever ...Shift Control...Drive Gear: ...Reverse Gear: ...Throttle Lever ...12 15 16...
... ...GENERAL INFORMATION ...Indicator Lights ...Neutral:...Reverse: ...Oil Pressure Indicator:...Coolant Temperature Warning Light:...Drive Belt Check Indicator Light: ...Fuel Warning Light: ...Oil Pressure Indicator Light: ...Coolant Temperature Warning Light...Brake Levers and Pedal ...Brake Lever Lock (Parking Brake) ...Fuel Tank...Filling the Tank: ...Fuel Requirements: ...Fuel Tap...Ignition Switch ...Left Handlebar Switches ...Light/Dimmer Switch: ...Engine Stop Switch: ...Starter Button: ...Choke Lever ...Shift Control...Drive Gear: ...Reverse Gear: ...Throttle Lever ...12 15 16...
Owners Manual
Page 12
... Cooling Fan: ...Coolant: ...Coolant Filter: ...Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable...Carburetor ...Fuel System ...Fuel Tank Vent...Choke Lever ...Shift Control Cables ...Belt Drive Transmission (CVT) ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ... 70 72 73 75 79 79 80 82 83 86 86 90 93 97 100 100 101 103 104 106 107 112 114 115 116 117 118 119 121 123 123 125 127 128 Rims: ...Tires: ...Joint Boots...Suspension...Front Shock Absorbers...Headlight Beam ...Battery ...Fuse...
... Cooling Fan: ...Coolant: ...Coolant Filter: ...Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable...Carburetor ...Fuel System ...Fuel Tank Vent...Choke Lever ...Shift Control Cables ...Belt Drive Transmission (CVT) ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ... 70 72 73 75 79 79 80 82 83 86 86 90 93 97 100 100 101 103 104 106 107 112 114 115 116 117 118 119 121 123 123 125 127 128 Rims: ...Tires: ...Joint Boots...Suspension...Front Shock Absorbers...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 13
12 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Track: Ground Clearance 59.2 N·m (6.0 kgf·m, 44.00 ft...cooled 697 cm³ (42.5 cu in.) 82.0 × 66.0 mm (3.23 × 2.60 in.) 9.9 : 1 Electric Starter Keihin CVKR-D32 Digital DC-CDI 5° BTDC @1 100 r/min (rpm) ∼ 28° BTDC @5 000 r/min (rpm) Front Rear Rear final gear case Center of frame Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing...
12 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Track: Ground Clearance 59.2 N·m (6.0 kgf·m, 44.00 ft...cooled 697 cm³ (42.5 cu in.) 82.0 × 66.0 mm (3.23 × 2.60 in.) 9.9 : 1 Electric Starter Keihin CVKR-D32 Digital DC-CDI 5° BTDC @1 100 r/min (rpm) ∼ 28° BTDC @5 000 r/min (rpm) Front Rear Rear final gear case Center of frame Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing...
Owners Manual
Page 36
... quality or nonrecommended fuel may not be explosive under your warranty. HOW TO AVOID THE HAZARD When refueling, do not smoke. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 j NOTICE If engine "knocking" or "pinging" occurs, use of flame or sparks; If gasoline is allowed to reduce exhaust emissions. Turn the ignition key to the top! Operating problems that result...
... quality or nonrecommended fuel may not be explosive under your warranty. HOW TO AVOID THE HAZARD When refueling, do not smoke. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 j NOTICE If engine "knocking" or "pinging" occurs, use of flame or sparks; If gasoline is allowed to reduce exhaust emissions. Turn the ignition key to the top! Operating problems that result...
Owners Manual
Page 39
... A. Key Number C. A. The lights, ignition, and electric starter will operate only when the key is a 2-position, key-operated switch. Ask your dealer to prevent unauthorized vehicle use the code to make any additional spare keys you may need, using your original key as a master, or using the key code on the tag with your original keys are lost. żOnly blank keys are available at the center...
... A. Key Number C. A. The lights, ignition, and electric starter will operate only when the key is a 2-position, key-operated switch. Ask your dealer to prevent unauthorized vehicle use the code to make any additional spare keys you may need, using your original key as a master, or using the key code on the tag with your original keys are lost. żOnly blank keys are available at the center...
Owners Manual
Page 41
... idle speed is equipped with the front or rear brake applied in any shift position. If additional power is in . Choke Lever 40 GENERAL INFORMATION To start the engine. Pull the choke lever all the way back to the right. żFor the electric starter to operate, the engine stop NOTE switch must be set to the "RUN" position, the ignition switch must be turned to start...
... idle speed is equipped with the front or rear brake applied in any shift position. If additional power is in . Choke Lever 40 GENERAL INFORMATION To start the engine. Pull the choke lever all the way back to the right. żFor the electric starter to operate, the engine stop NOTE switch must be set to the "RUN" position, the ignition switch must be turned to start...
Owners Manual
Page 47
A. j Storage Case The storage case is where you will find a tool kit. To open the case lid, pull the knob up the rear end of the seat to make sure it . To close the lid, push it latches. Keep this storage case. Keep only light items in this Owner's Manual in the storage case. A. Here is located above the right rear wheel. Push. Pull up until it until the lid unlatches. 46 GENERAL INFORMATION Push down on the rear of the seat to lock it is securely locked. Seat B. Storage Case
A. j Storage Case The storage case is where you will find a tool kit. To open the case lid, pull the knob up the rear end of the seat to make sure it . To close the lid, push it latches. Keep this storage case. Keep only light items in this Owner's Manual in the storage case. A. Here is located above the right rear wheel. Push. Pull up until it until the lid unlatches. 46 GENERAL INFORMATION Push down on the rear of the seat to lock it is securely locked. Seat B. Storage Case
Owners Manual
Page 51
... operator must not bind. Air Pressure (when cold): Front: 28 kPa (0.28 kgf/cm², 4 psi) Rear: 28 kPa (0.28 kgf/cm², 4 psi) Check for dirt; Action smooth but not loose from lock to idle position when released. Check that steering and suspension components, axles, and all controls are properly fastened. Parking brake: Stops vehicle completely. Headlight and taillight/brake light work. Throttle ...Rear Final Gear Case ...Lights ...Engine Stop Switch ...Protective Clothing ...
... operator must not bind. Air Pressure (when cold): Front: 28 kPa (0.28 kgf/cm², 4 psi) Rear: 28 kPa (0.28 kgf/cm², 4 psi) Check for dirt; Action smooth but not loose from lock to idle position when released. Check that steering and suspension components, axles, and all controls are properly fastened. Parking brake: Stops vehicle completely. Headlight and taillight/brake light work. Throttle ...Rear Final Gear Case ...Lights ...Engine Stop Switch ...Protective Clothing ...
Owners Manual
Page 52
... rear brake is applied, it cool and the battery power recover. HOW TO RIDE 51 Starting the Engine the engine is cold (same as a garage. a colorless, odorless, poisonous gas. Leave the throttle closed . WHAT CAN HAPPEN Breathing exhaust gas leads to let it is possible to "ON". • Turn Apply parking brake. • Put thethe shift lever in the "RUN" • position. Exhaust gases contain carbon monoxide; the ignition key to start...
... rear brake is applied, it cool and the battery power recover. HOW TO RIDE 51 Starting the Engine the engine is cold (same as a garage. a colorless, odorless, poisonous gas. Leave the throttle closed . WHAT CAN HAPPEN Breathing exhaust gas leads to let it is possible to "ON". • Turn Apply parking brake. • Put thethe shift lever in the "RUN" • position. Exhaust gases contain carbon monoxide; the ignition key to start...
Owners Manual
Page 67
... the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged. j żThe engine can be damaged or cause injury. NOTE NOTICE The brake light goes on for proper operation. It should roll, it is applied. 66 SAFE OPERATION Before Starting the Engine Three "musts" before getting off ignition key...
... the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged. j żThe engine can be damaged or cause injury. NOTE NOTICE The brake light goes on for proper operation. It should roll, it is applied. 66 SAFE OPERATION Before Starting the Engine Three "musts" before getting off ignition key...
Owners Manual
Page 86
... used in water. żThe rear brake of the axle cap. żDry out the brakes. żCheck the air cleaner for water. żCheck the engine and gear case oils for water. Belt Drive Transmission (CVT) Cover B. The cooling fan inside the housing will expel the remaining water and dry the housing. Check for brake wear more frequently if the vehicle is exposed to neutral and apply the brake. Drain Plug NOTE j When...
... used in water. żThe rear brake of the axle cap. żDry out the brakes. żCheck the air cleaner for water. żCheck the engine and gear case oils for water. Belt Drive Transmission (CVT) Cover B. The cooling fan inside the housing will expel the remaining water and dry the housing. Check for brake wear more frequently if the vehicle is exposed to neutral and apply the brake. Drain Plug NOTE j When...
Owners Manual
Page 91
...; • Valve clearance-inspect* Idle speed-inspect Fuel system cleanliness-inspect* • • First 1 700 km (1 100 mi); thereafter every 3 400 km (2 200 mi) • • D = Service to the following items, always perform the Daily Safety Checks listed in the HOW TO RIDE chapter. = Clean, adjust, lubricate, replace parts as necessary. FREQUENCY First Service After 10 hrs. 90 MAINTENANCE AND...
...; • Valve clearance-inspect* Idle speed-inspect Fuel system cleanliness-inspect* • • First 1 700 km (1 100 mi); thereafter every 3 400 km (2 200 mi) • • D = Service to the following items, always perform the Daily Safety Checks listed in the HOW TO RIDE chapter. = Clean, adjust, lubricate, replace parts as necessary. FREQUENCY First Service After 10 hrs. 90 MAINTENANCE AND...
Owners Manual
Page 93
... km (60 mi) of use OPERATION Cables adjustment* Brake light switch-inspect* Front brake pad wear-inspect * Front brake fluid level-inspect Front brake fluid-change Front brake hoses and connections-inspect Master cylinder piston assembly and dust seal-replace Caliper piston seal and dust seal-replace Tire wear-inspect * Steering-inspect General lubrication* Bolts and nuts-tighten Rear final gear case oil-change * Regular Service Every 10 days or 200 km (120 mi...
... km (60 mi) of use OPERATION Cables adjustment* Brake light switch-inspect* Front brake pad wear-inspect * Front brake fluid level-inspect Front brake fluid-change Front brake hoses and connections-inspect Master cylinder piston assembly and dust seal-replace Caliper piston seal and dust seal-replace Tire wear-inspect * Steering-inspect General lubrication* Bolts and nuts-tighten Rear final gear case oil-change * Regular Service Every 10 days or 200 km (120 mi...
Owners Manual
Page 100
... thread of used gear case oil. Rear Final Gear Case Oil Oil Capacity 900 mL (0.95 US qt) MOBIL FLUID 424, CITGO TRANSGARD TRACTOR HYDRAULIC FLUID, or Exxon Hydraul 560, or Kawa Chem Gear & Wet Brake Oil j • Install the filler cap and parts removed. WARNING HAZARD Improper disposal of the filler • Fill opening with new one. Replace the gasket with a good quality oil specified in...
... thread of used gear case oil. Rear Final Gear Case Oil Oil Capacity 900 mL (0.95 US qt) MOBIL FLUID 424, CITGO TRANSGARD TRACTOR HYDRAULIC FLUID, or Exxon Hydraul 560, or Kawa Chem Gear & Wet Brake Oil j • Install the filler cap and parts removed. WARNING HAZARD Improper disposal of the filler • Fill opening with new one. Replace the gasket with a good quality oil specified in...
Owners Manual
Page 114
HOW TO AVOID THE HAZARD Do not start the engine with the transmission in neutral. WARNING HAZARD Cleaning the spark arrester near combustible materials. DANGER HAZARD Running the engine without ventilation. a colorless, odorless, poisonous gas. WHAT CAN HAPPEN Can cause a fire resulting in a closed area such as a garage. and lower engine speed while tapping on • Raise the muffler with a rubber mallet until carbon particles...
HOW TO AVOID THE HAZARD Do not start the engine with the transmission in neutral. WARNING HAZARD Cleaning the spark arrester near combustible materials. DANGER HAZARD Running the engine without ventilation. a colorless, odorless, poisonous gas. WHAT CAN HAPPEN Can cause a fire resulting in a closed area such as a garage. and lower engine speed while tapping on • Raise the muffler with a rubber mallet until carbon particles...
Owners Manual
Page 128
... brake light switches of pedal travel. B. Brake Light Switch Adjusting Nut Lights later. NOTICE To avoid damaging the electrical connections inside the switch, be inspected in accordance with the Periodic Maintenance Chart. The brake light should be sure that the switch body does not turn on as above, check the • If bulb and if necessary, adjust the brake light switch. C. D. Lights sooner. Inspection the ignition switch to the "ON" position. • Turn...
... brake light switches of pedal travel. B. Brake Light Switch Adjusting Nut Lights later. NOTICE To avoid damaging the electrical connections inside the switch, be inspected in accordance with the Periodic Maintenance Chart. The brake light should be sure that the switch body does not turn on as above, check the • If bulb and if necessary, adjust the brake light switch. C. D. Lights sooner. Inspection the ignition switch to the "ON" position. • Turn...
Owners Manual
Page 142
.... Disc brake master cylinder and caliper. if water gets into the ignition coil or into the spark plug cap, the spark will damage the graphic surface or paint finish on the bodywork (for KSV700B). Ignition switch - and open the air cleaner intake. j WARNING HAZARD Wax, oil, or grease on rainy days, rough terrain, or in rags. After Washing all plastic bags from rust and corrosion. MAINTENANCE AND...
.... Disc brake master cylinder and caliper. if water gets into the ignition coil or into the spark plug cap, the spark will damage the graphic surface or paint finish on the bodywork (for KSV700B). Ignition switch - and open the air cleaner intake. j WARNING HAZARD Wax, oil, or grease on rainy days, rough terrain, or in rags. After Washing all plastic bags from rust and corrosion. MAINTENANCE AND...
Owners Manual
Page 150
...; No Power Engine overheated żToo much idling or low speed running (not enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan malfunction żEngine oil low Compression leakage żValve clearance insufficient Fuel filter clogged Air filter clogged or inlet blocked Spark plug dirty or worn Choke left on Engine oil incorrect Water in fuel j TROUBLESHOOTING GUIDE 149 TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery leads...
...; No Power Engine overheated żToo much idling or low speed running (not enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan malfunction żEngine oil low Compression leakage żValve clearance insufficient Fuel filter clogged Air filter clogged or inlet blocked Spark plug dirty or worn Choke left on Engine oil incorrect Water in fuel j TROUBLESHOOTING GUIDE 149 TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery leads...