Owners Manual
Page 6
...vehicles including motorcycles and cars. A collision or rollover can result if you do not follow these kinds of the ATV during routine maneuvers such as turning and riding on hills or over obstacles, if you use it is proper for proper operation. żRemember to apply the parking brake... these instructions: żRead this manual and all labels carefully and follow the inspection and maintenance procedures and schedules described in neutral and check the throttle control for the terrain, visibility and operating conditions, and your ATV each time you fail to operate this ATV....
...vehicles including motorcycles and cars. A collision or rollover can result if you do not follow these kinds of the ATV during routine maneuvers such as turning and riding on hills or over obstacles, if you use it is proper for proper operation. żRemember to apply the parking brake... these instructions: żRead this manual and all labels carefully and follow the inspection and maintenance procedures and schedules described in neutral and check the throttle control for the terrain, visibility and operating conditions, and your ATV each time you fail to operate this ATV....
Owners Manual
Page 11
... Power Assist Switch (Override): .. Starter Button: ...Shift Lever ...High Gear: ...Low Gear:...Reverse Gear: ...Variable Front Differential Control Lever ...Selectable 2WD/4WD Shift Switch ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Box...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...Shifting Gears...2WD/4WD Shifting ...Variable Limited Slip Front Differential ...Braking ...Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner...
... Power Assist Switch (Override): .. Starter Button: ...Shift Lever ...High Gear: ...Low Gear:...Reverse Gear: ...Variable Front Differential Control Lever ...Selectable 2WD/4WD Shift Switch ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Box...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...Shifting Gears...2WD/4WD Shifting ...Variable Limited Slip Front Differential ...Braking ...Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner...
Owners Manual
Page 12
... Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable ...Idle Adjustment...Fuel Tank Vent...Variable Differential Control Lever...Belt Drive Transmission (CVT) ...Kawasaki Engine Brake Control System ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Suspension...Headlight Beam ...Battery ...Fuse ...Breaker...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION...
... Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable ...Idle Adjustment...Fuel Tank Vent...Variable Differential Control Lever...Belt Drive Transmission (CVT) ...Kawasaki Engine Brake Control System ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Suspension...Headlight Beam ...Battery ...Fuse ...Breaker...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION...
Owners Manual
Page 32
... and handling of the vehicle, because of the vehicle by carrying twice as much weight on the rear carrier as possible (not while the vehicle is sensitive to increases in weight, changes in weight distribution, and aerodynamic forces, you make the vehicle difficult to the front of gravity. Always subtract trailer tongue weight from side to reduce the effect on the vehicle's center of a rear carrier. Shift transmission...
... and handling of the vehicle, because of the vehicle by carrying twice as much weight on the rear carrier as possible (not while the vehicle is sensitive to increases in weight, changes in weight distribution, and aerodynamic forces, you make the vehicle difficult to the front of gravity. Always subtract trailer tongue weight from side to reduce the effect on the vehicle's center of a rear carrier. Shift transmission...
Owners Manual
Page 40
.... Push the "SET/RESET" button to AM 1:00, and starts working . Push the "TIME SET" button. Pushing and holding the button advances the hour or minute continuously. żThe clock works normally from the back-up power while the ignition switch is turned off. żWhen the battery is connected. The hour display stops flashing and the minutes display...
.... Push the "SET/RESET" button to AM 1:00, and starts working . Push the "TIME SET" button. Pushing and holding the button advances the hour or minute continuously. żThe clock works normally from the back-up power while the ignition switch is turned off. żWhen the battery is connected. The hour display stops flashing and the minutes display...
Owners Manual
Page 43
GENERAL INFORMATION 41 NOTE j żThe data is maintained by the back-up power if the ignition switch is turned off. żWhen the trip meter is reset while the vehicle is stopped, it starts counting as soon as the vehicle starts moving. żWhen the trip meter reaches 999.9 when the vehicle is running, it turns back to 0.0 and starts counting again. żWhen the battery is disconnected, the meter display resets to 0.0.
GENERAL INFORMATION 41 NOTE j żThe data is maintained by the back-up power if the ignition switch is turned off. żWhen the trip meter is reset while the vehicle is stopped, it starts counting as soon as the vehicle starts moving. żWhen the trip meter reaches 999.9 when the vehicle is running, it turns back to 0.0 and starts counting again. żWhen the battery is disconnected, the meter display resets to 0.0.
Owners Manual
Page 55
... store this manual. j Ignition Switch The ignition switch is a 2-position, key-operated switch. When not operating your Kawasaki for the engine to spill gasoline or gasoline oxygenate blends during refueling. Fuel stabilizer additives inhibit oxydation of gasoline may cause paint fading or damage. Before storage it is in the "OFF" position. It is located on the right front fender. The lights, ignition, and electric starter will be...
... store this manual. j Ignition Switch The ignition switch is a 2-position, key-operated switch. When not operating your Kawasaki for the engine to spill gasoline or gasoline oxygenate blends during refueling. Fuel stabilizer additives inhibit oxydation of gasoline may cause paint fading or damage. Before storage it is in the "OFF" position. It is located on the right front fender. The lights, ignition, and electric starter will be...
Owners Manual
Page 61
.... Release the lever when you can reduce steering response, increasing the effort to the hand grip and grasp the handlebar securely. Variable Differential Control Lever j A. The differential control lever is equipped with a variable limited slip differential (LSD) for the front wheels. WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn . GENERAL INFORMATION 59 Variable Front Differential Control Lever This vehicle...
.... Release the lever when you can reduce steering response, increasing the effort to the hand grip and grasp the handlebar securely. Variable Differential Control Lever j A. The differential control lever is equipped with a variable limited slip differential (LSD) for the front wheels. WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn . GENERAL INFORMATION 59 Variable Front Differential Control Lever This vehicle...
Owners Manual
Page 73
... the starter to "ON". • Turn Apply parking brake. • Put thethe shift lever in the "RUN" • Check position. HOW TO RIDE 71 Starting the Engine the starter button. • Push starts. a colorless, odorless, poisonous gas. NOTE żIf the front or rear brake is applied, it cool and the battery power recover. WHAT CAN HAPPEN Breathing exhaust gas leads to start or run the engine in any shift position. Exhaust gases...
... the starter to "ON". • Turn Apply parking brake. • Put thethe shift lever in the "RUN" • Check position. HOW TO RIDE 71 Starting the Engine the starter button. • Push starts. a colorless, odorless, poisonous gas. NOTE żIf the front or rear brake is applied, it cool and the battery power recover. WHAT CAN HAPPEN Breathing exhaust gas leads to start or run the engine in any shift position. Exhaust gases...
Owners Manual
Page 77
... Differential Control Lever B. Rear Brake Lever the vehicle completely. • Stop Shift the selectable 2WD/4WD shift switch to both front wheels is engaged. HOW TO RIDE 75 Variable Limited Slip Front Differential WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn . the handlebar securely. • Hold After crossing • control lever. the obstacle, release the differential NOTE żBy pulling the differential control lever, driving force...
... Differential Control Lever B. Rear Brake Lever the vehicle completely. • Stop Shift the selectable 2WD/4WD shift switch to both front wheels is engaged. HOW TO RIDE 75 Variable Limited Slip Front Differential WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn . the handlebar securely. • Hold After crossing • control lever. the obstacle, release the differential NOTE żBy pulling the differential control lever, driving force...
Owners Manual
Page 92
..." before starting the engine are: 1) Set the parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged. It should snap closed when released with the handlebars in any shift position if the brake is recommended to shift into neutral before getting off ignition key. NOTE NOTICE The brake light goes...
..." before starting the engine are: 1) Set the parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged. It should snap closed when released with the handlebars in any shift position if the brake is recommended to shift into neutral before getting off ignition key. NOTE NOTICE The brake light goes...
Owners Manual
Page 103
... differential control lever to increase traction. SAFE OPERATION 101 NOTICE Shifting from "2WD" to "4WD" range when the vehicle is in "4WD" on steep inclines or loose surfaces, or when stuck in the mud. żFor maximum torque shift into low range. żDo not drive in motion could cause front drive train damage. An unexpected change in direction can reduce steering...
... differential control lever to increase traction. SAFE OPERATION 101 NOTICE Shifting from "2WD" to "4WD" range when the vehicle is in "4WD" on steep inclines or loose surfaces, or when stuck in the mud. żFor maximum torque shift into low range. żDo not drive in motion could cause front drive train damage. An unexpected change in direction can reduce steering...
Owners Manual
Page 117
... the pads. Remember: Also, brakes that get wet may wear out faster. Drain Plug wet multi-plate brake system. SAFE OPERATION 115 Wash the vehicle in fresh water if it is used in muddy conditions. Then rev the engine up and down for brake wear more frequently if the vehicle is exposed to an accident and injury. Belt Drive Transmission (CVT) Cover B. Wet brakes provide...
... the pads. Remember: Also, brakes that get wet may wear out faster. Drain Plug wet multi-plate brake system. SAFE OPERATION 115 Wash the vehicle in fresh water if it is used in muddy conditions. Then rev the engine up and down for brake wear more frequently if the vehicle is exposed to an accident and injury. Belt Drive Transmission (CVT) Cover B. Wet brakes provide...
Owners Manual
Page 123
... use) use j Fuel hoses and connections-inspect Fuel hose-replace Radiator-clean* Radiator hoses and connections-inspect* Coolant-change* CHASSIS Joint boots-inspect * Rear brake pedal and lever adjustment-inspect* Rear brake plates-change * Brake hose-replace Brake light switch-inspect* Front brake pad wear-inspect * Rear propeller shaft universal joint - lubrication • D 2 years (D) • D • • 4 years (D) • • • D D Every 10 000 km (6 000 mi) (D) • D MAINTENANCE AND ADJUSTMENT 121 FREQUENCY First Service Regular Service Every 90...
... use) use j Fuel hoses and connections-inspect Fuel hose-replace Radiator-clean* Radiator hoses and connections-inspect* Coolant-change* CHASSIS Joint boots-inspect * Rear brake pedal and lever adjustment-inspect* Rear brake plates-change * Brake hose-replace Brake light switch-inspect* Front brake pad wear-inspect * Rear propeller shaft universal joint - lubrication • D 2 years (D) • D • • 4 years (D) • • • D D Every 10 000 km (6 000 mi) (D) • D MAINTENANCE AND ADJUSTMENT 121 FREQUENCY First Service Regular Service Every 90...
Owners Manual
Page 133
... bottom thread of used gear case oil. MAINTENANCE AND ADJUSTMENT 131 the oil has completely drained out, install the • After drain plugs and gaskets. Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11.0 ft·lb) Case Rear Final Gear Case 13 N·m (1.3 kgf·m, 9.6 ft·lb) WARNING HAZARD Getting gear case oil on tires. each gear case up any spilled...
... bottom thread of used gear case oil. MAINTENANCE AND ADJUSTMENT 131 the oil has completely drained out, install the • After drain plugs and gaskets. Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11.0 ft·lb) Case Rear Final Gear Case 13 N·m (1.3 kgf·m, 9.6 ft·lb) WARNING HAZARD Getting gear case oil on tires. each gear case up any spilled...
Owners Manual
Page 146
... start or run the engine with the spark arrester disassembled near combustible materials. the engine. • Stop • Install the drain plug. HOW TO AVOID THE HAZARD Do not start the engine with a rubber mallet until carbon particles are emitted during the cleaning procedure. j 144 MAINTENANCE AND ADJUSTMENT an open area away from the muffler. WHAT CAN HAPPEN Breathing exhaust gas leads...
... start or run the engine with the spark arrester disassembled near combustible materials. the engine. • Stop • Install the drain plug. HOW TO AVOID THE HAZARD Do not start the engine with a rubber mallet until carbon particles are emitted during the cleaning procedure. j 144 MAINTENANCE AND ADJUSTMENT an open area away from the muffler. WHAT CAN HAPPEN Breathing exhaust gas leads...
Owners Manual
Page 154
... mushy, have an authorized Kawasaki dealer inspect it becomes contaminated with the Periodic Maintenance Chart, inspect the brakes for and has no parts that require adjustment on the brake lever action. Fluid Requirement Brake Wear Inspection In accordance with dirt or water. WARNING HAZARD Air in the caliper as a set. Pad wear inspection and pad replacement should also be done by an...
... mushy, have an authorized Kawasaki dealer inspect it becomes contaminated with the Periodic Maintenance Chart, inspect the brakes for and has no parts that require adjustment on the brake lever action. Fluid Requirement Brake Wear Inspection In accordance with dirt or water. WARNING HAZARD Air in the caliper as a set. Pad wear inspection and pad replacement should also be done by an...
Owners Manual
Page 158
... be none) and effectiveness. Inspection j A. 1 ~ 2 mm (0.04 ~ 0.08 in .) The brake light switch should be inspected in .) of the front brake lever and rear brake lever cannot be adjusted. Locknut C. Brake Pedal B. 10 mm (0.4 in .) B. The brake light switches of pedal travel. Adjuster the ignition switch to the "ON" position. • Turn Depress the brake pedal. 156 MAINTENANCE AND ADJUSTMENT Brake Light Switch Only the switch at the same...
... be none) and effectiveness. Inspection j A. 1 ~ 2 mm (0.04 ~ 0.08 in .) The brake light switch should be inspected in .) of the front brake lever and rear brake lever cannot be adjusted. Locknut C. Brake Pedal B. 10 mm (0.4 in .) B. The brake light switches of pedal travel. Adjuster the ignition switch to the "ON" position. • Turn Depress the brake pedal. 156 MAINTENANCE AND ADJUSTMENT Brake Light Switch Only the switch at the same...
Owners Manual
Page 174
... water gets into the ignition coil or into Ignition switch - the brakes before operation. • Test • Start the engine and run it has been splashed with any great force near the following parts. and open the air cleaner intake. Observe the solvent manufacturer's warnings. Under the air cleaner - 172 MAINTENANCE AND ADJUSTMENT Cleaning For the prolonged life of braking and an accident. Preparations for 5 minutes. cover...
... water gets into the ignition coil or into Ignition switch - the brakes before operation. • Test • Start the engine and run it has been splashed with any great force near the following parts. and open the air cleaner intake. Observe the solvent manufacturer's warnings. Under the air cleaner - 172 MAINTENANCE AND ADJUSTMENT Cleaning For the prolonged life of braking and an accident. Preparations for 5 minutes. cover...
Owners Manual
Page 181
...Power Engine overheated żToo much idling or low speed running (not enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan malfunction żCooling fan breaker functioned. żEngine oil low Compression leakage żValve clearance insufficient Fuel filter clogged Air filter clogged or intake blocked Spark plug dirty or worn Engine oil incorrect Water in fuel • j TROUBLESHOOTING GUIDE 179 TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery...
...Power Engine overheated żToo much idling or low speed running (not enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan malfunction żCooling fan breaker functioned. żEngine oil low Compression leakage żValve clearance insufficient Fuel filter clogged Air filter clogged or intake blocked Spark plug dirty or worn Engine oil incorrect Water in fuel • j TROUBLESHOOTING GUIDE 179 TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery...