Owners Manual
Page 6
... may affect the handling of your vehicle in the "N" (neutral) position, Check the throttle pedal for replacement. Kawasaki does not recommend that any reason. Habitual performance of accessories may produce dangerous handling conditions or adversely affect vehicle reliability. Be sure that you to be satisfied with your skills or conditions. Drive Carefully and with Good Judgement We want you modify your vehicle. The doors prevent branches...
... may affect the handling of your vehicle in the "N" (neutral) position, Check the throttle pedal for replacement. Kawasaki does not recommend that any reason. Habitual performance of accessories may produce dangerous handling conditions or adversely affect vehicle reliability. Be sure that you to be satisfied with your skills or conditions. Drive Carefully and with Good Judgement We want you modify your vehicle. The doors prevent branches...
Owners Manual
Page 9
... the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. Tampering with Emission Control System Prohibited Federal law prohibits the...
... the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. Tampering with Emission Control System Prohibited Federal law prohibits the...
Owners Manual
Page 11
... 40 40 40 40 41 41 41 41 42 44 45 46 Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...2WD/4WD/Differential Shifting ...When Stuck ...Catalytic Converter ...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Operator and...
... 40 40 40 40 41 41 41 41 42 44 45 46 Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...2WD/4WD/Differential Shifting ...When Stuck ...Catalytic Converter ...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Operator and...
Owners Manual
Page 12
... ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ... 77 78 78 79 79 80 80 81 81 82 82 84 84 85 85 86 86 87 88 89 89 90 92 93 97 102 107 109 110 111 115 118 119 119 Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Hoses:...Brake Light Switch...Steering Wheel...Power Steering System (KRT800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
... ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ... 77 78 78 79 79 80 80 81 81 82 82 84 84 85 85 86 86 87 88 89 89 90 92 93 97 102 107 109 110 111 115 118 119 119 Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Hoses:...Brake Light Switch...Steering Wheel...Power Steering System (KRT800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 14
... Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Overall Drive Ratio: Front Rear Forward Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.04 ∼ 0.78 4.375 4.400 40.282 ∼ 10.336 (High) 68.209 ∼ 17.501 (Low) 10.7 : 1 Electric starter...
... Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Overall Drive Ratio: Front Rear Forward Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.04 ∼ 0.78 4.375 4.400 40.282 ∼ 10.336 (High) 68.209 ∼ 17.501 (Low) 10.7 : 1 Electric starter...
Owners Manual
Page 20
Ignition Switch 3. Power Outlet Connector (Front) 7. Parking Brake Lever 10. Light Switch 2. Cupholders (Front) 9. Cupholders (Rear) Shift Lever 5. Multifunction Meter 6. Glove Compartment 8. Throttle Pedal 11. Power Outlet Connector (Rear) 13. LOCATION OF PARTS 19 1. Selectable 2WD/4WD/DIFF -LOCK Shift Switch 4. Brake Pedal 12.
Ignition Switch 3. Power Outlet Connector (Front) 7. Parking Brake Lever 10. Light Switch 2. Cupholders (Front) 9. Cupholders (Rear) Shift Lever 5. Multifunction Meter 6. Glove Compartment 8. Throttle Pedal 11. Power Outlet Connector (Rear) 13. LOCATION OF PARTS 19 1. Selectable 2WD/4WD/DIFF -LOCK Shift Switch 4. Brake Pedal 12.
Owners Manual
Page 31
.... speed when carrying cargo. Carrying cargo and pulling a trailer can make your weight. Cargo should be genuine Kawasaki components. Make sure the cargo will void the utility vehicle warranty. We strongly recommend that extends beyond the rear of the vehicle. Do not carry more than 16 km/h (10 mph) when pulling a trailer. NOTE • • NOTICE The front body work and fenders are...
.... speed when carrying cargo. Carrying cargo and pulling a trailer can make your weight. Cargo should be genuine Kawasaki components. Make sure the cargo will void the utility vehicle warranty. We strongly recommend that extends beyond the rear of the vehicle. Do not carry more than 16 km/h (10 mph) when pulling a trailer. NOTE • • NOTICE The front body work and fenders are...
Owners Manual
Page 38
...Left button to 999999, they are stopped and locked. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is disconnected, the clock resets to advance the ... in kilometers or miles that the vehicle has been ridden. GENERAL INFORMATION 37 the Right button. Hour Display the Right button. The hour display stops • Push blinking and the minute display starts blinking. Push the Left button to 1:00, and starts working . hour or ...
...Left button to 999999, they are stopped and locked. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is disconnected, the clock resets to advance the ... in kilometers or miles that the vehicle has been ridden. GENERAL INFORMATION 37 the Right button. Hour Display the Right button. The hour display stops • Push blinking and the minute display starts blinking. Push the Left button to 1:00, and starts working . hour or ...
Owners Manual
Page 41
... authorized Kawasaki dealer to check the vehicle for inspection. Red EPS Warning Indicator Light D. Green Neutral Indicator Light G. Yellow Engine Warning Indicator Light: The engine warning indicator light goes on when engine parts should fail to "DIFF-LOCK," the differential gear lock indicator light is lit. If this warning indicator light does not go on when the ignition switch is turned on, there may be a problem with the ignition switch in the "ON" position, the parking brake indicator light...
... authorized Kawasaki dealer to check the vehicle for inspection. Red EPS Warning Indicator Light D. Green Neutral Indicator Light G. Yellow Engine Warning Indicator Light: The engine warning indicator light goes on when engine parts should fail to "DIFF-LOCK," the differential gear lock indicator light is lit. If this warning indicator light does not go on when the ignition switch is turned on, there may be a problem with the ignition switch in the "ON" position, the parking brake indicator light...
Owners Manual
Page 58
... the neutral position setting of the steering will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. Always check that the throttle pedal returns normally before starting the engine. Refer to the "Steering Wheel" section in the "MAINTENANCE AND ADJUSTMENT" chapter. The system does not require regular maintenance by users. Throttle Pedal The throttle pedal is equipped with an electric power steering system...
... the neutral position setting of the steering will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. Always check that the throttle pedal returns normally before starting the engine. Refer to the "Steering Wheel" section in the "MAINTENANCE AND ADJUSTMENT" chapter. The system does not require regular maintenance by users. Throttle Pedal The throttle pedal is equipped with an electric power steering system...
Owners Manual
Page 63
j WARNING Failure to perform these checks, refer to the "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. Fuel ...Enough fuel in tank, no leaks. Operate only in enclosed areas. Tires ...Air pressure (when cold): Front Rear 78.4 kPa (0.80 kgf/cm², 11.4 psi) 110 kPa (1.12 kgf/cm²...
j WARNING Failure to perform these checks, refer to the "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. Fuel ...Enough fuel in tank, no leaks. Operate only in enclosed areas. Tires ...Air pressure (when cold): Front Rear 78.4 kPa (0.80 kgf/cm², 11.4 psi) 110 kPa (1.12 kgf/cm²...
Owners Manual
Page 64
... is cold), no leaks. j Throttle ...Throttle pedal free play , rough spots, or strange noises. Electrical Equipment ...All lights work. The belt should click securely with the buckle and release when the release button is no damage to the structure or loose bolts. clean or replace as required. Nuts, Bolts, Fasteners ...Check that all controls are in .). Parking brake: Stops vehicle completely. Seat Belts ...Make sure that steering and suspension components, axles, and all seat belts...
... is cold), no leaks. j Throttle ...Throttle pedal free play , rough spots, or strange noises. Electrical Equipment ...All lights work. The belt should click securely with the buckle and release when the release button is no damage to the structure or loose bolts. clean or replace as required. Nuts, Bolts, Fasteners ...Check that all controls are in .). Parking brake: Stops vehicle completely. Seat Belts ...Make sure that steering and suspension components, axles, and all seat belts...
Owners Manual
Page 65
...;If the brake pedal is applied, it cool and battery power recover. Inhaling carbon monoxide can cause serious brain injury or death. the parking brake. • Apply Put the lever in the "N" (Neutral) position. • Put the shift key in any shift position. DO NOT run the engine in a well-ventilated area. Repeat until the engine starts. all the doors. • Close the seat belts (both operator...
...;If the brake pedal is applied, it cool and battery power recover. Inhaling carbon monoxide can cause serious brain injury or death. the parking brake. • Apply Put the lever in the "N" (Neutral) position. • Put the shift key in any shift position. DO NOT run the engine in a well-ventilated area. Repeat until the engine starts. all the doors. • Close the seat belts (both operator...
Owners Manual
Page 95
change * Oil filter - replace • • • 6 months D j • 2 years (D) D every 10 000 km (6 000 mile) (D) • D D D 2 years (D) 2 years (D) 2 years (D) 2 years (D) • • change * Converter drive belt wear - check * Coolant - inspect Brake fluid - inspect * CHASSIS Rear brake plates - change Radiator - clean * Radiator hoses and connections - inspect * Brake light switch - replace * Front and rear final gear case oil - replace * Front brake pad wear - 94 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every Every...
change * Oil filter - replace • • • 6 months D j • 2 years (D) D every 10 000 km (6 000 mile) (D) • D D D 2 years (D) 2 years (D) 2 years (D) 2 years (D) • • change * Converter drive belt wear - check * Coolant - inspect Brake fluid - inspect * CHASSIS Rear brake plates - change Radiator - clean * Radiator hoses and connections - inspect * Brake light switch - replace * Front and rear final gear case oil - replace * Front brake pad wear - 94 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every Every...
Owners Manual
Page 106
... of used oil properly. Replace the gaskets with new ones. Rear Final Gear Case B. Drain Plug WARNING Gear case oil is a toxic substance. Front Final Gear Case Oil Oil Capacity 0.92 L (0.97 US qt) Type Viscosity API "GL-5" Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 j A. Dispose of the • Fill filler opening with soap and water. MAINTENANCE AND ADJUSTMENT...
... of used oil properly. Replace the gaskets with new ones. Rear Final Gear Case B. Drain Plug WARNING Gear case oil is a toxic substance. Front Final Gear Case Oil Oil Capacity 0.92 L (0.97 US qt) Type Viscosity API "GL-5" Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 j A. Dispose of the • Fill filler opening with soap and water. MAINTENANCE AND ADJUSTMENT...
Owners Manual
Page 125
... type and brand of either pad is excessive or the brake feels mushy, have an authorized Kawasaki dealer inspect it immediately. A. Brake Wear Inspection Have the brake fluid changed by an authorized Kawasaki Dealer. Replacement should be replaced in the reservoir. 124 MAINTENANCE AND ADJUSTMENT the level is lower than 1 mm (0.04 in.), replace both pads in .) Rear Brake: This vehicle is automatically compensated for and has no...
... type and brand of either pad is excessive or the brake feels mushy, have an authorized Kawasaki dealer inspect it immediately. A. Brake Wear Inspection Have the brake fluid changed by an authorized Kawasaki Dealer. Replacement should be replaced in the reservoir. 124 MAINTENANCE AND ADJUSTMENT the level is lower than 1 mm (0.04 in.), replace both pads in .) Rear Brake: This vehicle is automatically compensated for and has no...
Owners Manual
Page 127
A. Brake Light Switch Adjusting Nut Light Turns on Later Light Turns on level ground. • Park Lightly turn the steering wheel left and right. • There should be sure that the switch body does not turn during adjustment. there is excessive free play and smooth operation. C. Steering Wheel In accordance with the Periodic Maintenance Chart, check the steering wheel for the specified free play or strange noises, • If or the steering feels rough...
A. Brake Light Switch Adjusting Nut Light Turns on Later Light Turns on level ground. • Park Lightly turn the steering wheel left and right. • There should be sure that the switch body does not turn during adjustment. there is excessive free play and smooth operation. C. Steering Wheel In accordance with the Periodic Maintenance Chart, check the steering wheel for the specified free play or strange noises, • If or the steering feels rough...
Owners Manual
Page 139
... the battery electrolyte level or add distilled water. Read and understand the battery safety label. Battery Installation the battery in the battery for initial service. Slide the rubber caps to start j A. Cover Holder (+) Terminal (-) Terminal the battery out. • Take Clean the battery using a solution of grease on the battery tray. • Put Reinstall the battery cover and holder. • Wear eye protection when working with water for...
... the battery electrolyte level or add distilled water. Read and understand the battery safety label. Battery Installation the battery in the battery for initial service. Slide the rubber caps to start j A. Cover Holder (+) Terminal (-) Terminal the battery out. • Take Clean the battery using a solution of grease on the battery tray. • Put Reinstall the battery cover and holder. • Wear eye protection when working with water for...
Owners Manual
Page 143
... off. 142 MAINTENANCE AND ADJUSTMENT General Lubrication In accordance with sea water or exposed to salt air, or operated on the headlight. When operating the vehicle in conditions that allow debris or flammable material to the Service Manual for build-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the...
... off. 142 MAINTENANCE AND ADJUSTMENT General Lubrication In accordance with sea water or exposed to salt air, or operated on the headlight. When operating the vehicle in conditions that allow debris or flammable material to the Service Manual for build-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the...
Owners Manual
Page 146
Turn the engine over the engine when performing this procedure. Install the spark plugs. Avoid getting oil on all the cables as Kawasaki K-Kare Fogging Oil (part num- Dispose of fuel properly. Contact your eyes. j WARNING Gasoline is well ventilated and free from the tire rubber. Do not smoke. Dispose of used oil properly. Do not lean over several times with the ignition key to keep • Put...
Turn the engine over the engine when performing this procedure. Install the spark plugs. Avoid getting oil on all the cables as Kawasaki K-Kare Fogging Oil (part num- Dispose of fuel properly. Contact your eyes. j WARNING Gasoline is well ventilated and free from the tire rubber. Do not smoke. Dispose of used oil properly. Do not lean over several times with the ignition key to keep • Put...