Owners Manual
Page 5
... every accident, but in many cases a seat belt can reduce the severity of injury in designated seating positions and with back against seat, feet flat on floor, and hands on steering wheel, handgrip or handhold. This is hazardous. Keep this Owner's Manual with your new Kawasaki vehicle. Do not carry small children on public roads or paved surfaces. approved helmet. The operator...
... every accident, but in many cases a seat belt can reduce the severity of injury in designated seating positions and with back against seat, feet flat on floor, and hands on steering wheel, handgrip or handhold. This is hazardous. Keep this Owner's Manual with your new Kawasaki vehicle. Do not carry small children on public roads or paved surfaces. approved helmet. The operator...
Owners Manual
Page 6
... remove a door. Tire Air Pressure Tire inflation and type can be satisfied with your skills or conditions. Use only the recommended tires for more reliable usage. Use the Parking Brake Always apply parking brake before starting the engine are: 1. 2. 3. Check with your new Kawasaki vehicle, so drive carefully, safely, and exercise good judgement. Before Starting the Engine Three "musts" before exiting your vehicle in the "N" (neutral) position, Check the throttle pedal for...
... remove a door. Tire Air Pressure Tire inflation and type can be satisfied with your skills or conditions. Use only the recommended tires for more reliable usage. Use the Parking Brake Always apply parking brake before starting the engine are: 1. 2. 3. Check with your new Kawasaki vehicle, so drive carefully, safely, and exercise good judgement. Before Starting the Engine Three "musts" before exiting your vehicle in the "N" (neutral) position, Check the throttle pedal for...
Owners Manual
Page 8
... intake and exhaust silencing systems. They are designed to give optimum performance while maintaining a low noise level. Among those maintenance recommendations for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it with the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control...
... intake and exhaust silencing systems. They are designed to give optimum performance while maintaining a low noise level. Among those maintenance recommendations for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it with the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control...
Owners Manual
Page 10
... 44 44 44 44 45 45 45 45 45 Fuel ...Glove Compartment ...Cupholders ...Compartment Side Covers ...Storage Case ...Carrier Tray ...Ignition Switch ...Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever ...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...46 48 49 49 50 51 52 53 54...
... 44 44 44 44 45 45 45 45 45 Fuel ...Glove Compartment ...Cupholders ...Compartment Side Covers ...Storage Case ...Carrier Tray ...Ignition Switch ...Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever ...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...46 48 49 49 50 51 52 53 54...
Owners Manual
Page 11
... Maintenance Chart ...98 Engine Oil...102 Front and Rear Final Gear Case Oil...107 Cooling System ...112 Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Light Switch...Steering Wheel...Power Steering System (KRF800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
... Maintenance Chart ...98 Engine Oil...102 Front and Rear Final Gear Case Oil...107 Cooling System ...112 Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Light Switch...Steering Wheel...Power Steering System (KRF800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 14
... Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.041 ∼ 0.779 4.375 4.400 85.0 × 69.0 mm (3.35 × 2.72 in.) 10.7 : 1 Electric starter Front to rear, 1-2 1-2 Fuel Injection (Mikuni 36 × 2) Battery...
... Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.041 ∼ 0.779 4.375 4.400 85.0 × 69.0 mm (3.35 × 2.72 in.) 10.7 : 1 Electric starter Front to rear, 1-2 1-2 Fuel Injection (Mikuni 36 × 2) Battery...
Owners Manual
Page 31
... front body work and fenders are personally responsible for your vehicle be carried as low as necessary. • • ○Kawasaki Parts and Accessories have been specially designed for use on top of the ROPS. All cargo should be equally distributed from side to support your vehicle may affect vehicle handling in the cargo bed. Carrying cargo and pulling a trailer can...
... front body work and fenders are personally responsible for your vehicle be carried as low as necessary. • • ○Kawasaki Parts and Accessories have been specially designed for use on top of the ROPS. All cargo should be equally distributed from side to support your vehicle may affect vehicle handling in the cargo bed. Carrying cargo and pulling a trailer can...
Owners Manual
Page 42
... clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is connected. A. Both the hour and minute • Push displays start blinking again. The hour display stops • Push blinking and the minute display starts blinking. Odometer: The odometer shows the total distance in kilometers or miles that the vehicle has...
... clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is connected. A. Both the hour and minute • Push displays start blinking again. The hour display stops • Push blinking and the minute display starts blinking. Odometer: The odometer shows the total distance in kilometers or miles that the vehicle has...
Owners Manual
Page 45
Red Coolant Temperature Warning Indicator Light I. NOTE Red Differential Gear Lock Indicator Light: When the selectable 2WD/4WD/DIFF-LOCK shift switch turns to have the system checked. See an authorized Kawasaki dealer for the trouble. If this warning indicator light illuminates any other time, it . Yellow Engine Warning Indicator Light C. Red Reverse Indicator Light F. Green Neutral Indicator Light G. Red Seat-Belt Use Reminder H. Red Oil Pressure Warning Indicator Light ○The KRF800A model does not have your authorized Kawasaki dealer...
Red Coolant Temperature Warning Indicator Light I. NOTE Red Differential Gear Lock Indicator Light: When the selectable 2WD/4WD/DIFF-LOCK shift switch turns to have the system checked. See an authorized Kawasaki dealer for the trouble. If this warning indicator light illuminates any other time, it . Yellow Engine Warning Indicator Light C. Red Reverse Indicator Light F. Green Neutral Indicator Light G. Red Seat-Belt Use Reminder H. Red Oil Pressure Warning Indicator Light ○The KRF800A model does not have your authorized Kawasaki dealer...
Owners Manual
Page 46
... the ignition switch is high enough. Red Oil Pressure Warning Indicator Light: The oil pressure warning indicator light blinks to disconnect the (-) cable of the battery, since the fan can result in the coolant reserve tank after the engine cools down. Refer to check that passenger has buckled their seat belts. Be sure to the "MAINTENANCE AND ADJUSTMENT" chapter for approximately 10 seconds, even if the operator's belt is turned on, the seat-belt...
... the ignition switch is high enough. Red Oil Pressure Warning Indicator Light: The oil pressure warning indicator light blinks to disconnect the (-) cable of the battery, since the fan can result in the coolant reserve tank after the engine cools down. Refer to check that passenger has buckled their seat belts. Be sure to the "MAINTENANCE AND ADJUSTMENT" chapter for approximately 10 seconds, even if the operator's belt is turned on, the seat-belt...
Owners Manual
Page 53
... battery power will return to the starter can be used. NOTE 52 GENERAL INFORMATION j Ignition Switch This is in "N" (neutral) position or applying brake pedal. The key can result. All electrical circuits off . Hour meter works. Electric starter is engaged by holding ignition switch key in the "OFF" position. Do not turn the ignition switch key to the "START" position with a starter lockout system. Ignition Switch "OFF" Position "ON" Position "START" Position ○This vehicle...
... battery power will return to the starter can be used. NOTE 52 GENERAL INFORMATION j Ignition Switch This is in "N" (neutral) position or applying brake pedal. The key can result. All electrical circuits off . Hour meter works. Electric starter is engaged by holding ignition switch key in the "OFF" position. Do not turn the ignition switch key to the "START" position with a starter lockout system. Ignition Switch "OFF" Position "ON" Position "START" Position ○This vehicle...
Owners Manual
Page 57
... the "GENERAL INFORMATION" chapter, together with the 2WD/4WD indicator symbols and differential gear lock indicator light. The Locked-Axle Mode is only effective while in the "HOW TO OPERATE" chapter. When one front wheel loses traction, the differential can slip reducing the pulling power of this vehicle differs between "2WD" and "4WD" according to driving condition. Changing operating mode while moving can cause sudden...
... the "GENERAL INFORMATION" chapter, together with the 2WD/4WD indicator symbols and differential gear lock indicator light. The Locked-Axle Mode is only effective while in the "HOW TO OPERATE" chapter. When one front wheel loses traction, the differential can slip reducing the pulling power of this vehicle differs between "2WD" and "4WD" according to driving condition. Changing operating mode while moving can cause sudden...
Owners Manual
Page 69
... "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Engine oil ...Oil level between "H" (High) and "L" (Low) line (when engine is minimal, and habitual performance of these checks before operation may result in tank, no leaks. Fuel ...Enough fuel in serious damage or an accident. Front and Rear Final Gear Cases ...No oil leaks. The time...
... "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Engine oil ...Oil level between "H" (High) and "L" (Low) line (when engine is minimal, and habitual performance of these checks before operation may result in tank, no leaks. Fuel ...Enough fuel in serious damage or an accident. Front and Rear Final Gear Cases ...No oil leaks. The time...
Owners Manual
Page 70
... .). Brake fluid level between level lines (when engine is no damage to rest position when released. ROPS ...Make sure there is pushed firmly. The latch plate should pull smoothly and retract when released. clean or replace as required. Electrical Equipment ...All lights work. Throttle ...Throttle pedal free play 0 ∼ 20 mm ( 0 ∼ 0.8 in .). Brake pedal free play , rough spots, or strange noises. Parking brake: Stops vehicle completely. Air...
... .). Brake fluid level between level lines (when engine is no damage to rest position when released. ROPS ...Make sure there is pushed firmly. The latch plate should pull smoothly and retract when released. clean or replace as required. Electrical Equipment ...All lights work. Throttle ...Throttle pedal free play 0 ∼ 20 mm ( 0 ∼ 0.8 in .). Brake pedal free play , rough spots, or strange noises. Parking brake: Stops vehicle completely. Air...
Owners Manual
Page 101
... km (600 km (1 200 000 km (2 year of km (600 mile) of mile) of 500 mile) use mile) of use use of use use 2 years (D) 2 years (D) 2 years (D) 2 years (D) 4 years (D) OPERATION Brake light switch - replace Brake fluid level - inspect Parking brake lever - inspect Wheel hub bearings - inspect Wheels - inspect Brake pedal play - replace Rear brake master cylinder cup, O-ring, and boot-replace * Front brake caliper piston seal and dust seal - inspect * Wheel nuts tightness - replace Brake hoses -
... km (600 km (1 200 000 km (2 year of km (600 mile) of mile) of 500 mile) use mile) of use use of use use 2 years (D) 2 years (D) 2 years (D) 2 years (D) 4 years (D) OPERATION Brake light switch - replace Brake fluid level - inspect Parking brake lever - inspect Wheel hub bearings - inspect Wheels - inspect Brake pedal play - replace Rear brake master cylinder cup, O-ring, and boot-replace * Front brake caliper piston seal and dust seal - inspect * Wheel nuts tightness - replace Brake hoses -
Owners Manual
Page 111
... new ones. Replace gaskets with a good quality oil specified in the table. When draining or filling the gear case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on tires can cause an accident and injury. each gear case up to the bottom thread of used oil properly. Drain Plug WARNING Gear case oil is a toxic...
... new ones. Replace gaskets with a good quality oil specified in the table. When draining or filling the gear case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on tires can cause an accident and injury. each gear case up to the bottom thread of used oil properly. Drain Plug WARNING Gear case oil is a toxic...
Owners Manual
Page 131
... ignition switch to the "ON" position. • Turn Depress the brake pedal. B. D. Adjustment adjust the brake light switch (located above the • To brake pedal), move the switch upward or downward by turning the adjusting nut. C. NOTICE To avoid damaging the electrical connections inside the switch, be inspected in accordance with the Periodic Maintenance Chart. The brake light should be sure that the switch body does not turn...
... ignition switch to the "ON" position. • Turn Depress the brake pedal. B. D. Adjustment adjust the brake light switch (located above the • To brake pedal), move the switch upward or downward by turning the adjusting nut. C. NOTICE To avoid damaging the electrical connections inside the switch, be inspected in accordance with the Periodic Maintenance Chart. The brake light should be sure that the switch body does not turn...
Owners Manual
Page 146
... on the control panel cover. To remove the fuse box cover, push the lock tab on the fuse case lid. Then pull the fuse box cover forward to the electrical system could result. C. If the electrical systems do not function, inspect the fuse. j A. MAINTENANCE AND ADJUSTMENT 145 Fuse There are 7 fuses (EPS equipped models: 8 fuses) in the fuse box under the front hood. Before replacing a fuse, check the wiring harness and electrical equipment for...
... on the control panel cover. To remove the fuse box cover, push the lock tab on the fuse case lid. Then pull the fuse box cover forward to the electrical system could result. C. If the electrical systems do not function, inspect the fuse. j A. MAINTENANCE AND ADJUSTMENT 145 Fuse There are 7 fuses (EPS equipped models: 8 fuses) in the fuse box under the front hood. Before replacing a fuse, check the wiring harness and electrical equipment for...
Owners Manual
Page 149
... brake master cylinder and caliper. To remove the moisture, start the engine and turn on the bodywork. Ignition switch - 148 MAINTENANCE AND ADJUSTMENT Cleaning To prolong the life of your vehicle, wash it down immediately after riding in the rain, washing the vehicle or humid weather. Before washing, precautions must be forced into the fuse box or battery, it can cause mechanical problems...
... brake master cylinder and caliper. To remove the moisture, start the engine and turn on the bodywork. Ignition switch - 148 MAINTENANCE AND ADJUSTMENT Cleaning To prolong the life of your vehicle, wash it down immediately after riding in the rain, washing the vehicle or humid weather. Before washing, precautions must be forced into the fuse box or battery, it can cause mechanical problems...
Owners Manual
Page 151
...) WARNING An air/oil mist may be explosive under the front and rear wheels to warm the oil, shut it off . boards under certain conditions and cause severe burns. Turn the ignition switch off and drain the engine oil. • • the spark plugs and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly into your eyes, wash them immediately with the ignition key...
...) WARNING An air/oil mist may be explosive under the front and rear wheels to warm the oil, shut it off . boards under certain conditions and cause severe burns. Turn the ignition switch off and drain the engine oil. • • the spark plugs and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly into your eyes, wash them immediately with the ignition key...