Owners Manual
Page 2
... abrasive surface conditions. Depress the switch for proper function with a passenger reduces your vehicle to a qualified dealer for adult use of control. ¯ Body Protection: Always wear an approved helmet, eye protection and adequate clothing while operating this vehicle. ¯ Alcohol Or Drugs: Never consume alcohol or drugs before operation. CHECK OIL LEVEL WHEN WARNING 2000 Universal Snow Owner's Safety and Maintenance Manual Part No...
... abrasive surface conditions. Depress the switch for proper function with a passenger reduces your vehicle to a qualified dealer for adult use of control. ¯ Body Protection: Always wear an approved helmet, eye protection and adequate clothing while operating this vehicle. ¯ Alcohol Or Drugs: Never consume alcohol or drugs before operation. CHECK OIL LEVEL WHEN WARNING 2000 Universal Snow Owner's Safety and Maintenance Manual Part No...
Owners Manual
Page 3
... is most important time spent in the world today. Before using your Polaris snowmobile the finest machine we urge you to seriously read through this manual is necessary to perform any problems. All of Polaris Industries Inc. will enable him to insure warranty coverage. Illustrations included in good condition for purchasing a Polaris snowmobile. All machines, no matter how well engineered, require a certain...
... is most important time spent in the world today. Before using your Polaris snowmobile the finest machine we urge you to seriously read through this manual is necessary to perform any problems. All of Polaris Industries Inc. will enable him to insure warranty coverage. Illustrations included in good condition for purchasing a Polaris snowmobile. All machines, no matter how well engineered, require a certain...
Owners Manual
Page 16
... damage. Reduce operating speed and be particularly careful to retain control! OPERATION WARNINGS Driving 2-Up When operating a 2-Up machine with a passenger, the driver should be aware that more space will be required to make certain the passenger remains seated behind the driver, facing forward, with intake silencer or filter removed, damage to the engine may affect control of time in certain extreme driving situations. Examples...
... damage. Reduce operating speed and be particularly careful to retain control! OPERATION WARNINGS Driving 2-Up When operating a 2-Up machine with a passenger, the driver should be aware that more space will be required to make certain the passenger remains seated behind the driver, facing forward, with intake silencer or filter removed, damage to the engine may affect control of time in certain extreme driving situations. Examples...
Owners Manual
Page 34
... 23. 10 Headlight Dimmer Switch (2 Position) 6 Fuel Filler Cap/Gas Gauge Auxiliary Shut-Off Switch (Push/Pull). Throttle Control Recoil Starter Handle Choke Control 9 Ignition Switch 1 Tachometer (may include indicator / warning lights) 10 Speedometer (may include indicator / warning lights) Brake Lever Low Oil Warning,Brake Light, High Beam, Temp, premium fuel options Accessory Indicators Safety Decals Hood Hold Down 20 Handlebar Grip Warmer Switch Thumbwarmer Switch 15 Thumbwarmer/Handwarmer 10 Switch Reverse Lever 16 Fuel Gauge 1 Temperature Light Tether Switch Power Plug Electric Shock...
... 23. 10 Headlight Dimmer Switch (2 Position) 6 Fuel Filler Cap/Gas Gauge Auxiliary Shut-Off Switch (Push/Pull). Throttle Control Recoil Starter Handle Choke Control 9 Ignition Switch 1 Tachometer (may include indicator / warning lights) 10 Speedometer (may include indicator / warning lights) Brake Lever Low Oil Warning,Brake Light, High Beam, Temp, premium fuel options Accessory Indicators Safety Decals Hood Hold Down 20 Handlebar Grip Warmer Switch Thumbwarmer Switch 15 Thumbwarmer/Handwarmer 10 Switch Reverse Lever 16 Fuel Gauge 1 Temperature Light Tether Switch Power Plug Electric Shock...
Owners Manual
Page 36
... 1. 2. Engine Torque Converter (Drive Clutch) 3. Chain 8. A mixture too rich (too much air, too little fuel) will result in possible operator safety hazards as well as serious engine damage. Remember, correct setup provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the factory for you. Drive Belt (Neutral Position) 5. All carburetors have been pre-set to perform...
... 1. 2. Engine Torque Converter (Drive Clutch) 3. Chain 8. A mixture too rich (too much air, too little fuel) will result in possible operator safety hazards as well as serious engine damage. Remember, correct setup provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the factory for you. Drive Belt (Neutral Position) 5. All carburetors have been pre-set to perform...
Owners Manual
Page 37
... engines. NOTE: Mix two pints of Polaris injection oil to the engine's RPM and throttle valve opening. If the oil level doesn't go down, contact your dealer immediately. The engine can be added before further operation of the snowmobile. If oil is visible in sludge formation, filter blockage and reduced cold weather flow rates. It is the most models. Continue using premixed fuel until the oil...
... engines. NOTE: Mix two pints of Polaris injection oil to the engine's RPM and throttle valve opening. If the oil level doesn't go down, contact your dealer immediately. The engine can be added before further operation of the snowmobile. If oil is visible in sludge formation, filter blockage and reduced cold weather flow rates. It is the most models. Continue using premixed fuel until the oil...
Owners Manual
Page 40
... octane or higher. Polaris does not recommend using fuel with a pump posted octane rating of premium fuels. Premium Fuel Setting Regular Fuel Setting 35 NOTE: XCR models require premium gasoline. When premium fuel is not available, there is started a yellow "Premium Fuel" light illuminates on "ON/REG" will adjust the timing on 87 octane non oxygenated or 89 octane oxygenated pump gasoline. Running your key switch to "ON/REG...
... octane or higher. Polaris does not recommend using fuel with a pump posted octane rating of premium fuels. Premium Fuel Setting Regular Fuel Setting 35 NOTE: XCR models require premium gasoline. When premium fuel is not available, there is started a yellow "Premium Fuel" light illuminates on "ON/REG" will adjust the timing on 87 octane non oxygenated or 89 octane oxygenated pump gasoline. Running your key switch to "ON/REG...
Owners Manual
Page 47
... clutch guard. This allows for easier starting procedure. 42 Severe injury could result. 4. CAUTION: Keep all people clear of the snowmobile when using a sharp, crisp pull so the strap comes free of an emergency. Push on the auxiliary shut-off and throttle safety switches. SYSTEM Ignition Switch Brake Choke Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows drive shaft Floods engine Interrupts ignition...
... clutch guard. This allows for easier starting procedure. 42 Severe injury could result. 4. CAUTION: Keep all people clear of the snowmobile when using a sharp, crisp pull so the strap comes free of an emergency. Push on the auxiliary shut-off and throttle safety switches. SYSTEM Ignition Switch Brake Choke Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows drive shaft Floods engine Interrupts ignition...
Owners Manual
Page 49
... snowmobile should be towed by another snowmobile, attach the tow rope to be used. No braking power can occur resulting in maintaining steering and general vehicle control. See your dealer for your machine is placed in the towed object. Do not tow toboggans, sleds, saucers, or any possibility of vehicle with a rope. Reduce speed and use . WARNING Always remove the drive belt from a disabled snowmobile or shift the transmission...
... snowmobile should be towed by another snowmobile, attach the tow rope to be used. No braking power can occur resulting in maintaining steering and general vehicle control. See your dealer for your machine is placed in the towed object. Do not tow toboggans, sleds, saucers, or any possibility of vehicle with a rope. Reduce speed and use . WARNING Always remove the drive belt from a disabled snowmobile or shift the transmission...
Owners Manual
Page 53
... driven clutch back and forth, checking for excessive deflection) Drive belt condition/tension Brake operation, adjustment (Mechanical), fluid level (Hydraulic) Headlights, tail and stop lights Emergency shut off switch operation and throttle safety switch function Suspension mounting bolts (tighten) Steering arm and tie rod ends (check for a service and maintenance inspection at all times. We are followed, you of such repairs shall be borne by the owner. Weekly Maintenance Check For best machine performance and...
... driven clutch back and forth, checking for excessive deflection) Drive belt condition/tension Brake operation, adjustment (Mechanical), fluid level (Hydraulic) Headlights, tail and stop lights Emergency shut off switch operation and throttle safety switch function Suspension mounting bolts (tighten) Steering arm and tie rod ends (check for a service and maintenance inspection at all times. We are followed, you of such repairs shall be borne by the owner. Weekly Maintenance Check For best machine performance and...
Owners Manual
Page 55
... 53 Check and drain water trap Grease rear suspension pivot shafts Grease jackshaft bearing X X X 53 53 Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level and specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system for weak or missing retaining springs Inspect exhaust pipe for cracks...
... 53 Check and drain water trap Grease rear suspension pivot shafts Grease jackshaft bearing X X X 53 53 Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level and specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system for weak or missing retaining springs Inspect exhaust pipe for cracks...
Owners Manual
Page 69
... following major components: recovery tank, water pump, cylinders, heads, inlet and outlet manifolds, pressure cap and heat exchangers. If the engine coolant reaches a certain temperature, depending on the model, the switch completes a circuit which turns the light on the liquid cooled Indy consists of antifreeze to water may react adversely with the engine cold. CAUTION: The coolant reservoir or surge tank must be increased. The "cooled down" fluid then returns to your...
... following major components: recovery tank, water pump, cylinders, heads, inlet and outlet manifolds, pressure cap and heat exchangers. If the engine coolant reaches a certain temperature, depending on the model, the switch completes a circuit which turns the light on the liquid cooled Indy consists of antifreeze to water may react adversely with the engine cold. CAUTION: The coolant reservoir or surge tank must be increased. The "cooled down" fluid then returns to your...
Owners Manual
Page 88
... page 89. Reverse Kit Maintenance If your snowmobile, some maintenance will occur to the machine may occur, which can result in loss of reverse. WARNING If specified track tension is moving. If you have had a reverse kit installed on your machine is especially important to shift into or out of vehicle control. Follow these recommendations: Chain Tension Maintain the proper...
... page 89. Reverse Kit Maintenance If your snowmobile, some maintenance will occur to the machine may occur, which can result in loss of reverse. WARNING If specified track tension is moving. If you have had a reverse kit installed on your machine is especially important to shift into or out of vehicle control. Follow these recommendations: Chain Tension Maintain the proper...
Owners Manual
Page 91
... floor NOTE: This procedure is performed best when the front of Polaris injector oil into the spark plug hole. On twin cylinder models the opposite piston will lubricate the fuel pump diaphragm to keep it is tilted rearward. Engine and Carburetor 1. 2. 3. 4. 5. 6. 7. MAINTENANCE Engine and Carburetor Proper off season preparation of the engine and fuel system is available from the fuel tank to two minutes and perform steps 4-6. Using a fuel...
... floor NOTE: This procedure is performed best when the front of Polaris injector oil into the spark plug hole. On twin cylinder models the opposite piston will lubricate the fuel pump diaphragm to keep it is tilted rearward. Engine and Carburetor 1. 2. 3. 4. 5. 6. 7. MAINTENANCE Engine and Carburetor Proper off season preparation of the engine and fuel system is available from the fuel tank to two minutes and perform steps 4-6. Using a fuel...
Owners Manual
Page 114
... next highest rate spring, or D Reduce the preload on the shock rod and test ride the machine. Set the preload to use , and shop procedures in order to obtain the desired ride effect the spring preload is to perform the work should be seated at the top of the shock. This work safely and correctly. WARNING Changing shock valving on Foxt shocks requires special...
... next highest rate spring, or D Reduce the preload on the shock rod and test ride the machine. Set the preload to use , and shop procedures in order to obtain the desired ride effect the spring preload is to perform the work should be seated at the top of the shock. This work safely and correctly. WARNING Changing shock valving on Foxt shocks requires special...
Owners Manual
Page 123
... adjustment (trail and snow conditions, vehicle speed,riding position, etc.) until a satisfactory ride is a good idea to properly evaluate the change. We recommend starting with factory settings and then customizing each affect suspension action. front track shock D Rear torsion spring preload D Front rear scissor stop (FRSS) D Optional coil springs for approximately 150 miles (240 km) and re-grease all suspension parts before fine tuning adjustments...
... adjustment (trail and snow conditions, vehicle speed,riding position, etc.) until a satisfactory ride is a good idea to properly evaluate the change. We recommend starting with factory settings and then customizing each affect suspension action. front track shock D Rear torsion spring preload D Front rear scissor stop (FRSS) D Optional coil springs for approximately 150 miles (240 km) and re-grease all suspension parts before fine tuning adjustments...
Owners Manual
Page 145
... of drive clutch required to move Transmission in drive system Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose or worn, sprocket teeth broken Poor low RPM performance Worn drive belt Excessive belt/sheave clearance Loose torque stop Sticky clutch Engine does not start (electric start models) Wire connections Chain is loose or broken, chain tightener is loose. CONTACT YOUR DEALER. Inspect/replace. Driven clutch malfunction...
... of drive clutch required to move Transmission in drive system Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose or worn, sprocket teeth broken Poor low RPM performance Worn drive belt Excessive belt/sheave clearance Loose torque stop Sticky clutch Engine does not start (electric start models) Wire connections Chain is loose or broken, chain tightener is loose. CONTACT YOUR DEALER. Inspect/replace. Driven clutch malfunction...
Owners Manual
Page 147
From Map Lights to the following areas: Brakes, clutches, fuel systems, and exhaust systems. NOTE: Exhaust systems are a wide range of 2) ...Tool Pouch ...Tool Kit ...Carbon Clean ...Pump for service. WARNING: You must use Polaris parts and accessories on your 2000 Polaris snowmobile. Maintenance Items Battery Tender ...Gas Dock ...Nylon Starter Rope (100' spool) ...Recoil Starter Handle ...Fuel Filters (Pkg of 2) ...Drive Belt Holders (Pkg of accessories available for Polaris snowmobiles. Mix as directed. 142 Paints can be ordered direct...
From Map Lights to the following areas: Brakes, clutches, fuel systems, and exhaust systems. NOTE: Exhaust systems are a wide range of 2) ...Tool Pouch ...Tool Kit ...Carbon Clean ...Pump for service. WARNING: You must use Polaris parts and accessories on your 2000 Polaris snowmobile. Maintenance Items Battery Tender ...Gas Dock ...Nylon Starter Rope (100' spool) ...Recoil Starter Handle ...Fuel Filters (Pkg of 2) ...Drive Belt Holders (Pkg of accessories available for Polaris snowmobiles. Mix as directed. 142 Paints can be ordered direct...
Owners Manual
Page 151
... due to : spark plugs, hoses, batteries, controls, and recoil ropes are intake and exhaust manifolds excluding paint coverage. D Each repair visit it subject to unauthorized parts or modifications. Gaskets are covered as required in the Owner's Manual or Polaris updates. D Electrical coverage is offering an extended engine service contract which provides the following benefits: D Additional engine protection beyond Polaris' control. Coverage: Second year coverage is extended to 1997 and 1998 model engine failures due to...
... due to : spark plugs, hoses, batteries, controls, and recoil ropes are intake and exhaust manifolds excluding paint coverage. D Each repair visit it subject to unauthorized parts or modifications. Gaskets are covered as required in the Owner's Manual or Polaris updates. D Electrical coverage is offering an extended engine service contract which provides the following benefits: D Additional engine protection beyond Polaris' control. Coverage: Second year coverage is extended to 1997 and 1998 model engine failures due to...
Owners Manual
Page 153
...-113 Rear Suspension, X12 ...116-117 Rear Suspension, X-Lite ...119-120 Rear Torsion Spring ...131 Rear Track Shock Spring ...127 Removing the Side Bulbs ...77 Reserve Capacity ...36 Reverse Kit Maintenance ...83 Reverse Operation ...84 Safety Alert ...1-2 Safety Warning and Operation Decals 2-9 Scissor Stop ...128-130 Sediment Trap Service ...59 Service and Warranty Information ...143 Skag Replacement ...100 Ski Skags ...100 Spark Plug Removal ...57 Spark Plug Selection ...56 Spring Tension, Rear ...131 Starting a Cold Engine ...38 Starting a Warm Engine ...39 Steering...
...-113 Rear Suspension, X12 ...116-117 Rear Suspension, X-Lite ...119-120 Rear Torsion Spring ...131 Rear Track Shock Spring ...127 Removing the Side Bulbs ...77 Reserve Capacity ...36 Reverse Kit Maintenance ...83 Reverse Operation ...84 Safety Alert ...1-2 Safety Warning and Operation Decals 2-9 Scissor Stop ...128-130 Sediment Trap Service ...59 Service and Warranty Information ...143 Skag Replacement ...100 Ski Skags ...100 Spark Plug Removal ...57 Spark Plug Selection ...56 Spring Tension, Rear ...131 Starting a Cold Engine ...38 Starting a Warm Engine ...39 Steering...