Owners Manual
Page 5
... and maintenance procedures and schedules described in this manual. Never attempt to make sudden gear changes. Shift your weight forward. Do not turn at high speed. • Always follow proper procedures for your abilities. Shift your weight backward. Check the terrain carefully before you start down a hill at high speed. Avoid hills with excessively slippery or loose surfaces. • Always inspect your ATV each time...
... and maintenance procedures and schedules described in this manual. Never attempt to make sudden gear changes. Shift your weight forward. Do not turn at high speed. • Always follow proper procedures for your abilities. Shift your weight backward. Check the terrain carefully before you start down a hill at high speed. Avoid hills with excessively slippery or loose surfaces. • Always inspect your ATV each time...
Owners Manual
Page 22
...: POLARIS IND DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. POIDS MAX. Lbs. (For models with a hitch. 7078572 11 PRINTED IN U.S.A. 7077185 OVERRIDE SWITCH Reverse override and all wheel drive activation in reverse is controlled by the override switch. See your Owner's Manual. 7074935 TRAILER MAX. See your Owner's Manual. 7076273 AWD Models OVERRIDE SWITCH Reverse Speed is controlled by the override switch...
...: POLARIS IND DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. POIDS MAX. Lbs. (For models with a hitch. 7078572 11 PRINTED IN U.S.A. 7077185 OVERRIDE SWITCH Reverse override and all wheel drive activation in reverse is controlled by the override switch. See your Owner's Manual. 7074935 TRAILER MAX. See your Owner's Manual. 7076273 AWD Models OVERRIDE SWITCH Reverse Speed is controlled by the override switch...
Owners Manual
Page 23
.... check condition and pressures 2. All brakes - Engine stop switch - check for proper function 7. clean or replace 10. Engine coolant - (Liquid Cooled Models Only) check for free operation and closing 5. DAILY PRE-RIDE INSPECTION You must inspect your machine is in proper working order. Wheels - condition and slack; refer to their proper levels 3. Steering - Loose parts - visually inspect vehicle for tightness of all indicator lights and switches 6. Operators...
.... check condition and pressures 2. All brakes - Engine stop switch - check for proper function 7. clean or replace 10. Engine coolant - (Liquid Cooled Models Only) check for free operation and closing 5. DAILY PRE-RIDE INSPECTION You must inspect your machine is in proper working order. Wheels - condition and slack; refer to their proper levels 3. Steering - Loose parts - visually inspect vehicle for tightness of all indicator lights and switches 6. Operators...
Owners Manual
Page 57
... the parking brake for a long period of the wheels if leaving the ATV on for more information. 46 To determine if your Owner's Manual Supplement. To release the parking brake lock, squeeze the brake lever. Push the park brake lock (2) into the notches on the front headlight pod. On select models, an outlet is equipped with auxiliary power outlet, please check your vehicle is located on the master cylinder body.
... the parking brake for a long period of the wheels if leaving the ATV on for more information. 46 To determine if your Owner's Manual Supplement. To release the parking brake lock, squeeze the brake lever. Push the park brake lock (2) into the notches on the front headlight pod. On select models, an outlet is equipped with auxiliary power outlet, please check your vehicle is located on the master cylinder body.
Owners Manual
Page 59
... transmission damage. reverse; Shifting gears with the engine speed above and forward of vehicle you are operating below 7 miles per hour for specification. Always place the transmission in situations where you own. The transmission gear selector is located on the type of the engine recoil starter. reverse; To change gears, stop the vehicle and with the parking brake locked whenever the vehicle is important to assure proper transmission function. H N R L H N R H N R L P NOTE: To extend belt...
... transmission damage. reverse; Shifting gears with the engine speed above and forward of vehicle you are operating below 7 miles per hour for specification. Always place the transmission in situations where you own. The transmission gear selector is located on the type of the engine recoil starter. reverse; To change gears, stop the vehicle and with the parking brake locked whenever the vehicle is important to assure proper transmission function. H N R L H N R H N R L P NOTE: To extend belt...
Owners Manual
Page 62
... gear shift pedal one stroke. Improper use of the brakes or shifting can cause the tires to engage forward gear. CONTROL AND PARTS FUNCTIONS Shifting to Reverse With the ATV running and in neutral, hold the brake lever and push the Reverse/Override button on . The reverse indicator light will come on the LH control. Slowly release the brake lever and press throttle control lightly. Hold the brake lever, raise gear shift...
... gear shift pedal one stroke. Improper use of the brakes or shifting can cause the tires to engage forward gear. CONTROL AND PARTS FUNCTIONS Shifting to Reverse With the ATV running and in neutral, hold the brake lever and push the Reverse/Override button on . The reverse indicator light will come on the LH control. Slowly release the brake lever and press throttle control lightly. Hold the brake lever, raise gear shift...
Owners Manual
Page 63
... 4 Drive (AWD) in Demand 4 Drive and the AWD indicator(2) will automatically disengage. When the rear wheels regain traction, the front wheels will light. When the switch is "on the right handlebar. The Demand 4 Drive switch may be turned on . NOTE: The override switch also allows activation of time the vehicle may cause severe drive shaft and hub damage. 52 CONTROL AND PARTS FUNCTIONS Exclusive Demand 4 Drive System (All Wheel Drive) Polaris 4 wheel drive ATVs are...
... 4 Drive (AWD) in Demand 4 Drive and the AWD indicator(2) will automatically disengage. When the rear wheels regain traction, the front wheels will light. When the switch is "on the right handlebar. The Demand 4 Drive switch may be turned on . NOTE: The override switch also allows activation of time the vehicle may cause severe drive shaft and hub damage. 52 CONTROL AND PARTS FUNCTIONS Exclusive Demand 4 Drive System (All Wheel Drive) Polaris 4 wheel drive ATVs are...
Owners Manual
Page 69
Engine Fuel Safety/Fuel/Filter The Polaris ATV is about a 7 to 10 mile (11.2 to clean the fuel filter. 58 CONTROL AND PARTS FUNCTIONS Engine Fuel and Oil System Fuel System The fuel tank filler cap (1) is located on " position after refueling machine. ON: For normal operation. OFF RES 1 ON NOTE: There is equipped with a minimum pump octane number of operation or annually. This filter should be replaced by your owner's Manual Supplement for...
Engine Fuel Safety/Fuel/Filter The Polaris ATV is about a 7 to 10 mile (11.2 to clean the fuel filter. 58 CONTROL AND PARTS FUNCTIONS Engine Fuel and Oil System Fuel System The fuel tank filler cap (1) is located on " position after refueling machine. ON: For normal operation. OFF RES 1 ON NOTE: There is equipped with a minimum pump octane number of operation or annually. This filter should be replaced by your owner's Manual Supplement for...
Owners Manual
Page 76
... all the way. On models with a push/pull choke, the choke is pushed in neutral and reset the parking brake. 2. Turn the engine stop switch to ON and press the starter button. 7. The choke is "OFF" when the knob is on the vehicle. 4. top view of the choke lever; (B) - Turn the ignition key to RUN. 6. NOTE: (A) - Carbon monoxide exhaust gas is poisonous and can be...
... all the way. On models with a push/pull choke, the choke is pushed in neutral and reset the parking brake. 2. Turn the engine stop switch to ON and press the starter button. 7. The choke is "OFF" when the knob is on the vehicle. 4. top view of the choke lever; (B) - Turn the ignition key to RUN. 6. NOTE: (A) - Carbon monoxide exhaust gas is poisonous and can be...
Owners Manual
Page 77
... of the choke at its HALF (2) position will work best for cold weather operation: Oil Tank Cover, Engine Heater and Oil Tank Heater. Water accumulation increases as outside temperature decreases. STARTING THE ENGINE 8. Do not press the throttle while starting . Repeat this procedure until the engine idles smoothly. After the Engine Starts 1. Cold Weather Operation - 4 Cycle Engines Polaris offers the following kits for your ATV all year round, it is operated in warm up...
... of the choke at its HALF (2) position will work best for cold weather operation: Oil Tank Cover, Engine Heater and Oil Tank Heater. Water accumulation increases as outside temperature decreases. STARTING THE ENGINE 8. Do not press the throttle while starting . Repeat this procedure until the engine idles smoothly. After the Engine Starts 1. Cold Weather Operation - 4 Cycle Engines Polaris offers the following kits for your ATV all year round, it is operated in warm up...
Owners Manual
Page 80
... break in period for the engine. Perform the following procedures carefully. Fill fuel tank with vehicle operation and handling. 4. Drive slowly at sustained idle. Use only Polaris Premium 4 All Season synthetic oil, or API certified "SH" oil. NORMAL FULL Maintain Oil Level In Normal Range 2. Break in period. Excessive heat can result. Vary the throttle positions. Perform regular checks on fluid levels, controls and all important areas...
... break in period for the engine. Perform the following procedures carefully. Fill fuel tank with vehicle operation and handling. 4. Drive slowly at sustained idle. Use only Polaris Premium 4 All Season synthetic oil, or API certified "SH" oil. NORMAL FULL Maintain Oil Level In Normal Range 2. Break in period. Excessive heat can result. Vary the throttle positions. Perform regular checks on fluid levels, controls and all important areas...
Owners Manual
Page 82
... level ground only with a front rack, take care when loading. Never exceed the weights specified in heavy pulling situations to extend belt life. 71 Maximum grade while trailer towing - 15°. maximum vertical hitch weight - 30 lbs.(14 kg). If your machine is equipped with a maximum vertical hitch weight of low forward gear is recommended in your Owner's Manual Supplement to maintain stable driving conditions. Use...
... level ground only with a front rack, take care when loading. Never exceed the weights specified in heavy pulling situations to extend belt life. 71 Maximum grade while trailer towing - 15°. maximum vertical hitch weight - 30 lbs.(14 kg). If your machine is equipped with a maximum vertical hitch weight of low forward gear is recommended in your Owner's Manual Supplement to maintain stable driving conditions. Use...
Owners Manual
Page 84
... THE FRONT HEADLIGHT BEAM when carrying loads on a level grass surface. When handling off-centered loads which cannot be adversely affected, causing the machine to the hitch point designated for your ATV. Stability and maneuverability may be centered, securely fasten load and operate with loads extending over the rack sides. DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should...
... THE FRONT HEADLIGHT BEAM when carrying loads on a level grass surface. When handling off-centered loads which cannot be adversely affected, causing the machine to the hitch point designated for your ATV. Stability and maneuverability may be centered, securely fasten load and operate with loads extending over the rack sides. DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should...
Owners Manual
Page 114
... other critical components. Item Hours or Miles 50 hrs 50 hrs 50 hrs When Remarks " " " L Front Suspension Rear Suspension Drive Chain(s) Spark Plug Ignition Timing Fuel System 6 months 6 months 6 months Inspect--lubricate, tighten fasteners Inspect, tighten fasteners Inspect daily, adjust and lubricate if needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor. Please refer to your vehicle. MAINTENANCE Periodic Maintenance Schedule (Cont.) Due to the nature of...
... other critical components. Item Hours or Miles 50 hrs 50 hrs 50 hrs When Remarks " " " L Front Suspension Rear Suspension Drive Chain(s) Spark Plug Ignition Timing Fuel System 6 months 6 months 6 months Inspect--lubricate, tighten fasteners Inspect, tighten fasteners Inspect daily, adjust and lubricate if needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor. Please refer to your vehicle. MAINTENANCE Periodic Maintenance Schedule (Cont.) Due to the nature of...
Owners Manual
Page 120
Rear L Wheel Hub Grease Bearing Carri- **∆ er 20. MAINTENANCE Lubrication Recommendations 15. Upper Control Arms 18. Rear Anti- L Roll Bar Grease Locate fitting and grease Locate fitting and grease Semiannually L More often under severe use Polaris Premium U-Joint Lube for maximum service of storage or after pressure washing, or after washing. NOTE: Hours are based on swing arm and grease with grease gun...
Rear L Wheel Hub Grease Bearing Carri- **∆ er 20. MAINTENANCE Lubrication Recommendations 15. Upper Control Arms 18. Rear Anti- L Roll Bar Grease Locate fitting and grease Locate fitting and grease Semiannually L More often under severe use Polaris Premium U-Joint Lube for maximum service of storage or after pressure washing, or after washing. NOTE: Hours are based on swing arm and grease with grease gun...
Owners Manual
Page 124
Wheel Nut Torque Specifications Bolt Size Front 3/8″ Rear 3/8″ Rear 1/2″ Specification 20 Ft. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Lbs. 20 Ft. Lbs. or if they have a cotter pin installed must be performed by an authorized Polaris Dealer. Lbs. 50 Ft. MAINTENANCE The following items should be serviced by your authorized Polaris dealer. 113 Service work must be checked occasionally for maintenance service. NOTE: All nuts that have been loosened for tightness;
Wheel Nut Torque Specifications Bolt Size Front 3/8″ Rear 3/8″ Rear 1/2″ Specification 20 Ft. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Lbs. 20 Ft. Lbs. or if they have a cotter pin installed must be performed by an authorized Polaris Dealer. Lbs. 50 Ft. MAINTENANCE The following items should be serviced by your authorized Polaris dealer. 113 Service work must be checked occasionally for maintenance service. NOTE: All nuts that have been loosened for tightness;
Owners Manual
Page 145
MAINTENANCE Oil Filter and Change (Cont.) (4-Stroke models with a film of used filter and oil properly. Reinstall dipstick. NOTE: If sump is not still on the dipstick. 19. Start engine and let it idle for leaks. 18. Dipstick Filter 134 Install new filter and tighten by hand 1/2 to the upper mark on the engine. 12. NOTE: The sealing surfaces on new filter with an external oil tank) 11...
MAINTENANCE Oil Filter and Change (Cont.) (4-Stroke models with a film of used filter and oil properly. Reinstall dipstick. NOTE: If sump is not still on the dipstick. 19. Start engine and let it idle for leaks. 18. Dipstick Filter 134 Install new filter and tighten by hand 1/2 to the upper mark on the engine. 12. NOTE: The sealing surfaces on new filter with an external oil tank) 11...
Owners Manual
Page 175
... extend the life of mild soap and water. Washing If a high pressure type car wash system is with any water that might have entered the engine or exhaust system. Also run the vehicle to the wheel bearings, transmission seals, body panels, brakes and warning labels. Waxing Your ATV can be cleaned much like an automobile. NOTE: If warning labels are damaged, contact your a Polaris dealer for free replacement. MAINTENANCE Cleaning Your ATV...
... extend the life of mild soap and water. Washing If a high pressure type car wash system is with any water that might have entered the engine or exhaust system. Also run the vehicle to the wheel bearings, transmission seals, body panels, brakes and warning labels. Waxing Your ATV can be cleaned much like an automobile. NOTE: If warning labels are damaged, contact your a Polaris dealer for free replacement. MAINTENANCE Cleaning Your ATV...
Owners Manual
Page 186
... Polaris Servicing Dealer to repair Polaris ATVs. Always use your ATV requires warranty service, you may also have other warranty terms will contact the appropriate person at Polaris. HOW TO OBTAIN WARRANTY SERVICE If your original selling dealer; Polaris suggests that you if inconsistent with your copy of warranty can result. 175 Please work with controlling state law. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. WARRANTY...
... Polaris Servicing Dealer to repair Polaris ATVs. Always use your ATV requires warranty service, you may also have other warranty terms will contact the appropriate person at Polaris. HOW TO OBTAIN WARRANTY SERVICE If your original selling dealer; Polaris suggests that you if inconsistent with your copy of warranty can result. 175 Please work with controlling state law. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. WARRANTY...
Owners Manual
Page 187
... Engine Electrical Switches . . 35 Engine Idle Rpm Adjustment ...128-130 Filter Change ...132-140 Fuel Safety ...58 Fuel System ...58 Gearcase Oil Changing Procedure ...146 Handlebar Adjustment ...112 Headlight Adjustment, . 156-161 Headlight Lamp Replacement ...155-160 Indicator Lamp Replacement ...163 Indicator Lights ...37 Light Switches ...36 Load Capacity ...71-73 Lubricant, 2cycle ...60 Lubrication Recommendations 105-110 Main Switch ...35 Battery ...92-94 Maintenance ...96-168 Maintenance Record ...111 Maintenance Schedule . 99-103 Making Turns ...76 Noise Control...
... Engine Electrical Switches . . 35 Engine Idle Rpm Adjustment ...128-130 Filter Change ...132-140 Fuel Safety ...58 Fuel System ...58 Gearcase Oil Changing Procedure ...146 Handlebar Adjustment ...112 Headlight Adjustment, . 156-161 Headlight Lamp Replacement ...155-160 Indicator Lamp Replacement ...163 Indicator Lights ...37 Light Switches ...36 Load Capacity ...71-73 Lubricant, 2cycle ...60 Lubrication Recommendations 105-110 Main Switch ...35 Battery ...92-94 Maintenance ...96-168 Maintenance Record ...111 Maintenance Schedule . 99-103 Making Turns ...76 Noise Control...