Owners Manual
Page 20
... control is achieved by your snowmobile has been parked for lighter operators or machines designed to service the clutches. All clutch service must be performed by shifting of time, especially overnight, always make sure the skis and track are removed. See Starting a Cold Engine on page 48. Each clutch is a complex mechanism that rotates at high speeds. Cold Weather Drive-Away Whenever your dealer. SAFETY Operator Safety Intake Silencer...
... control is achieved by your snowmobile has been parked for lighter operators or machines designed to service the clutches. All clutch service must be performed by shifting of time, especially overnight, always make sure the skis and track are removed. See Starting a Cold Engine on page 48. Each clutch is a complex mechanism that rotates at high speeds. Cold Weather Drive-Away Whenever your dealer. SAFETY Operator Safety Intake Silencer...
Owners Manual
Page 22
... by dimming your headlights and reducing your dealer at specific mileage intervals. Always start on the rider's body position for a machine before attempting ambitious maneuvers. The seat and suspension of use your snowmobile, know the extent of snowmobiles, don't tailgate (follow too closely). Your snowmobile is a well-engineered and well-constructed recreational vehicle. Follow the recommended maintenance program outlined beginning...
... by dimming your headlights and reducing your dealer at specific mileage intervals. Always start on the rider's body position for a machine before attempting ambitious maneuvers. The seat and suspension of use your snowmobile, know the extent of snowmobiles, don't tailgate (follow too closely). Your snowmobile is a well-engineered and well-constructed recreational vehicle. Follow the recommended maintenance program outlined beginning...
Owners Manual
Page 26
... turn or stop . S Parking brake may cause fading or sudden loss of control. Oil injection system: Use unmixed fuel only. S Before starting the engine, check throttle, brake, and steering for long periods. If manual is missing, contact a Polaris dealer for proper use only. S Excessive speed, especially at night or with a passenger (on approved models only), reduce speed and allow extra space to stop . SAFETY Safety Decals and Locations Operation Warning...
... turn or stop . S Parking brake may cause fading or sudden loss of control. Oil injection system: Use unmixed fuel only. S Before starting the engine, check throttle, brake, and steering for long periods. If manual is missing, contact a Polaris dealer for proper use only. S Excessive speed, especially at night or with a passenger (on approved models only), reduce speed and allow extra space to stop . SAFETY Safety Decals and Locations Operation Warning...
Owners Manual
Page 32
... the machine. If the shock travel . Shock Absorber Components 1. 2. 3. 4. 5. The bumper will go on the rod in direct relation to use the full travel of travel is called spring preload. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut 1 2 3 4 5 30 See page 101 to the IFS. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before...
... the machine. If the shock travel . Shock Absorber Components 1. 2. 3. 4. 5. The bumper will go on the rod in direct relation to use the full travel of travel is called spring preload. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut 1 2 3 4 5 30 See page 101 to the IFS. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before...
Owners Manual
Page 47
.... Brake Handle 2. Master Cylinder Reservoir / Cover 4. for example, when parked on when the park brake or service brake is partially or entirely engaged while riding, overheating of five minutes or less. Before Starting the Engine Park Brake Lever Lock PRE-RIDE INSPECTIONS Your snowmobile may have it may break. To apply the lock, squeeze the brake handle and push forward on the console will move freely into place. To release...
.... Brake Handle 2. Master Cylinder Reservoir / Cover 4. for example, when parked on when the park brake or service brake is partially or entirely engaged while riding, overheating of five minutes or less. Before Starting the Engine Park Brake Lever Lock PRE-RIDE INSPECTIONS Your snowmobile may have it may break. To apply the lock, squeeze the brake handle and push forward on the console will move freely into place. To release...
Owners Manual
Page 49
...speeds and frequently drive into fresh snow to release and start , you have a clear area all around your full attention to stop the engine. n Lighting Check: Check the headlight (high and low beam), taillight, and brake light for proper operation. There's always the possibility of some sideways vehicle movement, of applying a little more throttle... cooling and lubrication will lead to their full advantage. Start the Engine and Check PRE-RIDE INSPECTIONS n Engine Stop Switch: Check the auxiliary shut-off switch for normal operation. n Mirror Adjustment: If equipped, adjust your mirrors ...
...speeds and frequently drive into fresh snow to release and start , you have a clear area all around your full attention to stop the engine. n Lighting Check: Check the headlight (high and low beam), taillight, and brake light for proper operation. There's always the possibility of some sideways vehicle movement, of applying a little more throttle... cooling and lubrication will lead to their full advantage. Start the Engine and Check PRE-RIDE INSPECTIONS n Engine Stop Switch: Check the auxiliary shut-off switch for normal operation. n Mirror Adjustment: If equipped, adjust your mirrors ...
Owners Manual
Page 62
... and loss of control, which could result in the throttle cable may be used to an authorized Polaris dealer for service as soon as possible. 60 Test the throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to activate, preventing the engine from the wire harness. If the engine doesn't start the engine. Excessive free...
... and loss of control, which could result in the throttle cable may be used to an authorized Polaris dealer for service as soon as possible. 60 Test the throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to activate, preventing the engine from the wire harness. If the engine doesn't start the engine. Excessive free...
Owners Manual
Page 63
... of brakes and/or fire, resulting in brake failure. 61 This overheated condition could cause sudden loss of an emergency. When traveling on long downhill stretches, pump the brakes. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All WARNING Excessive...
... of brakes and/or fire, resulting in brake failure. 61 This overheated condition could cause sudden loss of an emergency. When traveling on long downhill stretches, pump the brakes. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All WARNING Excessive...
Owners Manual
Page 66
... steering components. OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the engine and drive system. NOTE: Polaris has accessory covers and track stands available to maintain control...
... steering components. OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the engine and drive system. NOTE: Polaris has accessory covers and track stands available to maintain control...
Owners Manual
Page 69
... Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines. (Specification: 32 ft. Maintenance Chart Item Weekly or before storage) Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level, specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system...
... Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines. (Specification: 32 ft. Maintenance Chart Item Weekly or before storage) Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level, specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system...
Owners Manual
Page 77
... tip is indicative of an improper spark plug or incorrect carburetion adjustments. 2. This indicates the proper type and heat range for correct color. The spark plug firing end condition should not be sure the correct main jet is black. NOTE: Incorrect fuel mixture can cause serious burns. A damp oil film covers the firing end. Spark Plug Removal and Replacement 1. General Maintenance Spark Plugs MAINTENANCE Spark plug condition is gray, tan or light brown.
... tip is indicative of an improper spark plug or incorrect carburetion adjustments. 2. This indicates the proper type and heat range for correct color. The spark plug firing end condition should not be sure the correct main jet is black. NOTE: Incorrect fuel mixture can cause serious burns. A damp oil film covers the firing end. Spark Plug Removal and Replacement 1. General Maintenance Spark Plugs MAINTENANCE Spark plug condition is gray, tan or light brown.
Owners Manual
Page 85
... Maintenance MAINTENANCE Engine Cooling - Remove the bleed screw from the water outlet manifold and/or the thermostat housing. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Remove the pressure cap and fill the coolant bottle with a filter that should be warm to the touch. Loosen the bleed screw occasionally to the maximum mark. 5. Feel the heat exchanger on the rear...
... Maintenance MAINTENANCE Engine Cooling - Remove the bleed screw from the water outlet manifold and/or the thermostat housing. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Remove the pressure cap and fill the coolant bottle with a filter that should be warm to the touch. Loosen the bleed screw occasionally to the maximum mark. 5. Feel the heat exchanger on the rear...
Owners Manual
Page 107
... pump. Lubricate the sheave faces of the drive and driven clutches with a jack stand so the machine is elevated and the engine is tilted rearward. 3. See your dealer. Transfer unused fuel from the fuel tank to drain the fuel tank, use fuel after storage. 2. Extended Storage Controls and Linkage MAINTENANCE All bushings, spindle shafts, tie rod ends, and cables should receive a light coat of oil or Polaris...
... pump. Lubricate the sheave faces of the drive and driven clutches with a jack stand so the machine is elevated and the engine is tilted rearward. 3. See your dealer. Transfer unused fuel from the fuel tank to drain the fuel tank, use fuel after storage. 2. Extended Storage Controls and Linkage MAINTENANCE All bushings, spindle shafts, tie rod ends, and cables should receive a light coat of oil or Polaris...
Owners Manual
Page 118
... about parts, service, or warranty, always provide the following information: 1. Length of time and conditions of your snowmobile and its engine. Administration 1. Your dealer is designed to aid owners of registered snowmobiles in this manual. Dealer name 7. B. Model number 6. Date of purchase Use the page provided near the front of your Polaris dealer for replacement parts, service or warranty. Polaris Customer Service United States: 1-763...
... about parts, service, or warranty, always provide the following information: 1. Length of time and conditions of your snowmobile and its engine. Administration 1. Your dealer is designed to aid owners of registered snowmobiles in this manual. Dealer name 7. B. Model number 6. Date of purchase Use the page provided near the front of your Polaris dealer for replacement parts, service or warranty. Polaris Customer Service United States: 1-763...
Owners Manual
Page 120
... or using non-recommended oil may use any Polaris Servicing Dealer to and from the use your dealer to repair Polaris snowmobiles. Polaris recommends that you must take it to a Polaris dealer authorized to resolve any of the above limitation may not apply to you may cause engine damage. WARRANTY Limitations of Polaris engine oil. 2. Engine Oil 1. When requesting warranty service you use of transportation to perform warranty service.
... or using non-recommended oil may use any Polaris Servicing Dealer to and from the use your dealer to repair Polaris snowmobiles. Polaris recommends that you must take it to a Polaris dealer authorized to resolve any of the above limitation may not apply to you may cause engine damage. WARRANTY Limitations of Polaris engine oil. 2. Engine Oil 1. When requesting warranty service you use of transportation to perform warranty service.
Owners Manual
Page 121
... by a Polaris Dealer (if applicable). improper engine timing; improper fuel; improper component alignment, tension, adjustment or altitude compensation; modified components; Failure of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies...
... by a Polaris Dealer (if applicable). improper engine timing; improper fuel; improper component alignment, tension, adjustment or altitude compensation; modified components; Failure of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies...
Owners Manual
Page 122
... Snow Check promotion. S Electrical components are excluded from coverage. The free Second Year Engine Service Contract is honored by the failure of other components of standard warranty coverage is subject to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. No extensions to unauthorized service. Coverage is automatic with the odometer shall void all authorized Polaris snowmobile dealers in North...
... Snow Check promotion. S Electrical components are excluded from coverage. The free Second Year Engine Service Contract is honored by the failure of other components of standard warranty coverage is subject to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. No extensions to unauthorized service. Coverage is automatic with the odometer shall void all authorized Polaris snowmobile dealers in North...
Owners Manual
Page 123
... not apply to vehicles registered to perform the warranty repair. Notice If your vehicle will no longer be eligible for warranty or service bulletin coverage of any authorized Polaris dealer who sells the same line as proof of your move to Polaris Industries in your vehicle was purchased will continue to be required to determine this vehicle's warranty or service bulletin coverage if...
... not apply to vehicles registered to perform the warranty repair. Notice If your vehicle will no longer be eligible for warranty or service bulletin coverage of any authorized Polaris dealer who sells the same line as proof of your move to Polaris Industries in your vehicle was purchased will continue to be required to determine this vehicle's warranty or service bulletin coverage if...
Owners Manual
Page 124
... Chain Tension ...95 Chaincase Oil Level ...73 Choke and Cable ...72 Cleaning and Preservation ...104 Clutch Alignment ...91 Clutch and Drive System ...105 Clutch Center Distance ...94 Clutch Cover ...22 Clutch Guard ...17 Clutch System ...91 Clutch, Standard ...94 Clutch, TEAM ...94 Clutches ...18 Coil Springs ...37 Cold Weather Drive-Away ...18 Controls ...25-26 Controls and Linkage ...105 Coolant Level ...82 Coolant Mixture ...81 Cooling ...81-83 F Fall Tune-Up ...96 Features ...27-28 FEATURES...
... Chain Tension ...95 Chaincase Oil Level ...73 Choke and Cable ...72 Cleaning and Preservation ...104 Clutch Alignment ...91 Clutch and Drive System ...105 Clutch Center Distance ...94 Clutch Cover ...22 Clutch Guard ...17 Clutch System ...91 Clutch, Standard ...94 Clutch, TEAM ...94 Clutches ...18 Coil Springs ...37 Cold Weather Drive-Away ...18 Controls ...25-26 Controls and Linkage ...105 Coolant Level ...82 Coolant Mixture ...81 Cooling ...81-83 F Fall Tune-Up ...96 Features ...27-28 FEATURES...
Owners Manual
Page 125
... S SAFETY ...8-24 Safety Decals and Locations ...22-24 Sag ...35 Seat Warning ...23 Second Year Engine Service Contract 120 Service and Warranty Information ...116 Shock Absorber Components ...30 Shock Damping ...31 Shock Spring Preload, Front ...32 Shock Valving ...33 Shock, Rear ...37 Signal words ...8 Skag Replacement ...102 Ski Alignment ...101 Ski Skags ...102 Spark Plugs ...74-75 Spring Preload ...35 Start the Engine and Check ...47 Starting ...62 Starting a Cold Engine ...48-49 Starting a Warm Engine ...49 Starting the Engine ...48 Steering...
... S SAFETY ...8-24 Safety Decals and Locations ...22-24 Sag ...35 Seat Warning ...23 Second Year Engine Service Contract 120 Service and Warranty Information ...116 Shock Absorber Components ...30 Shock Damping ...31 Shock Spring Preload, Front ...32 Shock Valving ...33 Shock, Rear ...37 Signal words ...8 Skag Replacement ...102 Ski Alignment ...101 Ski Skags ...102 Spark Plugs ...74-75 Spring Preload ...35 Start the Engine and Check ...47 Starting ...62 Starting a Cold Engine ...48-49 Starting a Warm Engine ...49 Starting the Engine ...48 Steering...