Owners Manual
Page 5
... contained within , whether whole or in U.S.A. 2005 120 PRO X Owner's Manual P/N 9919072 2 Depictions and/or procedures in this publication. Printed in part, is based on the latest product information at the time of publication. Any reprinting or reuse of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication...
... contained within , whether whole or in U.S.A. 2005 120 PRO X Owner's Manual P/N 9919072 2 Depictions and/or procedures in this publication. Printed in part, is based on the latest product information at the time of publication. Any reprinting or reuse of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication...
Owners Manual
Page 7
... along with safety as a top priority. As the driver of others is provided on your owner's manual. WELCOME Dear Parents: We believe your children should be performed by a Factory Certified MSD (Master Service Dealer) Technician. Help your new Polaris snowmobile! 4 This Owner's Manual contains instructions for...manual, and then enjoy riding your children learn to follow all times. Since the operator will be a newcomer to the exciting winter sport of snowmobiling, please be sure to show respect for our environment and for minor maintenance, but major repairs are covered...
... along with safety as a top priority. As the driver of others is provided on your owner's manual. WELCOME Dear Parents: We believe your children should be performed by a Factory Certified MSD (Master Service Dealer) Technician. Help your new Polaris snowmobile! 4 This Owner's Manual contains instructions for...manual, and then enjoy riding your children learn to follow all times. Since the operator will be a newcomer to the exciting winter sport of snowmobiling, please be sure to show respect for our environment and for minor maintenance, but major repairs are covered...
Owners Manual
Page 18
Ignition Switch - The ignition switch key must be turned ON before pulling on the recoil starter handle to your snowmobile every time you squeeze the brake lever. 6. The tether strap must always be attached snugly to your right wrist and to start your snowmobile. If you fall off your thumb off the engine. Be careful not to make sure the hood hold down straps...
Ignition Switch - The ignition switch key must be turned ON before pulling on the recoil starter handle to your snowmobile every time you squeeze the brake lever. 6. The tether strap must always be attached snugly to your right wrist and to start your snowmobile. If you fall off your thumb off the engine. Be careful not to make sure the hood hold down straps...
Owners Manual
Page 29
... safety requirements of the steering system by manually turning the skis completely to the right and to review it should malfunction, the operator could lose control, which may be checked for proper operation When checking the throttle, make sure the operators understand the Owner's Manual completely before starting the engine. If the throttle does not function smoothly, do not attempt to the idle...
... safety requirements of the steering system by manually turning the skis completely to the right and to review it should malfunction, the operator could lose control, which may be checked for proper operation When checking the throttle, make sure the operators understand the Owner's Manual completely before starting the engine. If the throttle does not function smoothly, do not attempt to the idle...
Owners Manual
Page 30
... in the throttle cable, the safety switch may be disconnected from starting. Be sure to an authorized Polaris .03 in. While seated in a normal riding position, and with the throttle safety switch disconnected as serious injury or death could result. A properly functioning switch must be activated and will prevent the engine from the wire harness. dealer for service before operating the vehicle again. The throttle safety switch is...
... in the throttle cable, the safety switch may be disconnected from starting. Be sure to an authorized Polaris .03 in. While seated in a normal riding position, and with the throttle safety switch disconnected as serious injury or death could result. A properly functioning switch must be activated and will prevent the engine from the wire harness. dealer for service before operating the vehicle again. The throttle safety switch is...
Owners Manual
Page 47
... not operate at sustained idle. 3 Perform regular checks on fluid levels, controls and all important areas of the machine. 44 Vary the throttle openings and machine speeds. Drive with vehicle operation and handling. 2 Vary the throttle positions. No single action on the vehicle, as outlined in the maintenance section. 4 Break in the oil. Careful treatment of engine warranty. Perform regular checks on fluid levels, lines, and all...
... not operate at sustained idle. 3 Perform regular checks on fluid levels, controls and all important areas of the machine. 44 Vary the throttle openings and machine speeds. Drive with vehicle operation and handling. 2 Vary the throttle positions. No single action on the vehicle, as outlined in the maintenance section. 4 Break in the oil. Careful treatment of engine warranty. Perform regular checks on fluid levels, lines, and all...
Owners Manual
Page 52
... model. Remove the key and cover the machine using the Polaris cover available for more information. 49 Park the snowmobile on a level surface and support it at the rear so the track is placed in the event of an emergency. SYSTEM Engine Stop Switch Ignition Switch Tether Switch Throttle Safety Switch Choke Brake WHAT IT DOES Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Floods engine Slows drive...
... model. Remove the key and cover the machine using the Polaris cover available for more information. 49 Park the snowmobile on a level surface and support it at the rear so the track is placed in the event of an emergency. SYSTEM Engine Stop Switch Ignition Switch Tether Switch Throttle Safety Switch Choke Brake WHAT IT DOES Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Floods engine Slows drive...
Owners Manual
Page 55
... HRS SEE PAGE Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch Test tether switch Test throttle lever operation Test brake lever operation Check steering system operation Check operation of headlight and taillight Clean dust and chaff from your vehicle in the maintenance section of genuine Polaris parts, available from engine Check ski skags, replace when worn to increase...
... HRS SEE PAGE Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch Test tether switch Test throttle lever operation Test brake lever operation Check steering system operation Check operation of headlight and taillight Clean dust and chaff from your vehicle in the maintenance section of genuine Polaris parts, available from engine Check ski skags, replace when worn to increase...
Owners Manual
Page 58
... burned or eroded. Maintenance Spark Plugs ADULT SECTION A new engine can cause temporary spark plug fouling even though the heat range is proper, due to the preservative which has been added during assembly of engine operation. The spark plug firing end condition should not be few combustion deposits. WARNING A hot exhaust system and engine can result in serious engine damage. Avoid prolonged idle speeds, as plug fouling and carbonization will...
... burned or eroded. Maintenance Spark Plugs ADULT SECTION A new engine can cause temporary spark plug fouling even though the heat range is proper, due to the preservative which has been added during assembly of engine operation. The spark plug firing end condition should not be few combustion deposits. WARNING A hot exhaust system and engine can result in serious engine damage. Avoid prolonged idle speeds, as plug fouling and carbonization will...
Owners Manual
Page 60
... provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the time of the fuel. S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can be performed by your Polaris dealer. 57 S Choke adjustment; S Idle RPM adjustments; S Throttle safety switch checks and servicing; All carburetors have been pre-set at the factory for conditions...
... provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the time of the fuel. S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can be performed by your Polaris dealer. 57 S Choke adjustment; S Idle RPM adjustments; S Throttle safety switch checks and servicing; All carburetors have been pre-set at the factory for conditions...
Owners Manual
Page 66
... of oil or grease. Replace worn or frayed electrical wire and connectors. Front Suspension To minimize fatigue on the front shocks and springs during extended storage, it is properly secured away from sharp edges, steering linkage, moving parts, and hot exhaust. Bearings To prevent corrosion which will destroy the bearings, always grease drive shaft clutch side bearings with Nyogelt grease and re-connect. Be sure wiring harness...
... of oil or grease. Replace worn or frayed electrical wire and connectors. Front Suspension To minimize fatigue on the front shocks and springs during extended storage, it is properly secured away from sharp edges, steering linkage, moving parts, and hot exhaust. Bearings To prevent corrosion which will destroy the bearings, always grease drive shaft clutch side bearings with Nyogelt grease and re-connect. Be sure wiring harness...
Owners Manual
Page 68
... not used , turn the fuel valve to OFF. Leave it in a container or shop cloth. Position piston at bottom dead center (BDC). Slowly pull the recoil starter handle until resistance is OFF and drain the carburetor. Reinstall plug securely. Replace bolt. 65 Observe all fire safety rules when draining carburetor. Remove the strainer cup, place the strainer over two or three times.
... not used , turn the fuel valve to OFF. Leave it in a container or shop cloth. Position piston at bottom dead center (BDC). Slowly pull the recoil starter handle until resistance is OFF and drain the carburetor. Reinstall plug securely. Replace bolt. 65 Observe all fire safety rules when draining carburetor. Remove the strainer cup, place the strainer over two or three times.
Owners Manual
Page 70
Be alert. Always sit properly on the seat. Turn the machine off the C A ground. 8″ 3. D E 2. Always maintain correct tension and alignment. NOTE: Measure at this point with this amount of weight should be made only after the track is warmed up and limber. Track...partially exposed for proper handling. Lift the rear of the track. Hang a 10 pound weight (A) 8 inches from the center of the machine should be maintained during summer storage. The deflection at the point where the weight is hanging. 4. Maintenance ADULT SECTION WARNING Your snowmobile is propelled ...
Be alert. Always sit properly on the seat. Turn the machine off the C A ground. 8″ 3. D E 2. Always maintain correct tension and alignment. NOTE: Measure at this point with this amount of weight should be made only after the track is warmed up and limber. Track...partially exposed for proper handling. Lift the rear of the track. Hang a 10 pound weight (A) 8 inches from the center of the machine should be maintained during summer storage. The deflection at the point where the weight is hanging. 4. Maintenance ADULT SECTION WARNING Your snowmobile is propelled ...
Owners Manual
Page 84
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Pilot Jet Cutaway Fuel Screw Pilot Air Jet Idle RPM Cooling Cylinders Ignition Timing Ignition Type Oil Injection Spark Plug Spark Plug Gap Minimum Fuel Requirement Mini Indy 1/150 lbs. (68 kg) maximum .6 qts. (.57 l) 147.5 lbs. (67 kg) .5 gal...
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Pilot Jet Cutaway Fuel Screw Pilot Air Jet Idle RPM Cooling Cylinders Ignition Timing Ignition Type Oil Injection Spark Plug Spark Plug Gap Minimum Fuel Requirement Mini Indy 1/150 lbs. (68 kg) maximum .6 qts. (.57 l) 147.5 lbs. (67 kg) .5 gal...
Owners Manual
Page 86
... on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in notifying the proper owner when a unit is recovered. 83 When contacting us about parts, service, or warranty, always provide the following information: 1. B. Polaris warranty will be happy to aid owners of registered snowmobiles in this manual. Contact your snowmobile and its engine. Service And Warranty Information WARRANTY Obtaining Service and Warranty...
... on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in notifying the proper owner when a unit is recovered. 83 When contacting us about parts, service, or warranty, always provide the following information: 1. B. Polaris warranty will be happy to aid owners of registered snowmobiles in this manual. Contact your snowmobile and its engine. Service And Warranty Information WARRANTY Obtaining Service and Warranty...
Owners Manual
Page 88
... additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and you may not be covered by warranty. 85 Damage resulting from state to perform warranty service. Please work with controlling state law. WARRANTY Limitations of Polaris engine oil. 2. When requesting warranty service you use of warranties and remedies ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR...
... additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and you may not be covered by warranty. 85 Damage resulting from state to perform warranty service. Please work with controlling state law. WARRANTY Limitations of Polaris engine oil. 2. When requesting warranty service you use of warranties and remedies ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR...
Owners Manual
Page 89
... the direct result of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to snow, water, dirt or other casualty not determined a defect of materials or workmanship. 86...
... the direct result of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to snow, water, dirt or other casualty not determined a defect of materials or workmanship. 86...
Owners Manual
Page 90
... or modifications. A partial list of warranty. S Cooling system coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. S Electrical components are excluded from coverage. S Damage caused by improper fuel or oil. S Electrical coverage is limited to the ECU box, coils, stator plate, and sensors. The free Second Year Engine Service Contract is honored by a defective engine component. S Snowmobiles used for commercial...
... or modifications. A partial list of warranty. S Cooling system coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. S Electrical components are excluded from coverage. S Damage caused by improper fuel or oil. S Electrical coverage is limited to the ECU box, coils, stator plate, and sensors. The free Second Year Engine Service Contract is honored by a defective engine component. S Snowmobiles used for commercial...
Owners Manual
Page 91
..., the servicing dealer will be authorized to vehicles that have received authorization for export. You may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 83). 88 This policy does not apply to perform the warranty repair. If ...You Move: If you move. You must be required to obtain documentation from country to Safety Recalls. This policy does not apply to country. Vehicles importation rules vary considerably from Polaris Industries in order to contact Polaris Customer ...
..., the servicing dealer will be authorized to vehicles that have received authorization for export. You may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 83). 88 This policy does not apply to perform the warranty repair. If ...You Move: If you move. You must be required to obtain documentation from country to Safety Recalls. This policy does not apply to country. Vehicles importation rules vary considerably from Polaris Industries in order to contact Polaris Customer ...
Owners Manual
Page 92
... Engine Service Contract 87 Service And Warranty Information . . 83 Signal words ...13 Skag Replacement ...76 Ski Skags ...76 Spark Plug Removal and Replacement 56 Spark Plugs ...55-56 Specifications ...80-81 Speed Regulation ...47 Starting a Cold Engine ...48 Starting a Warm Engine ...48 Starting the Engine ...48 Steering Inspection and Adjustment . 74 Steering System ...73 Storage ...63-64 Storage, Daily ...49 Maintenance ...51-78 Suspension Components ...78 Suspension Lubrication ...77 Symbols ...13 Throttle Cable Lubrication ...Throttle Cable Pivot Slug ...Throttle Safety Switch ...Towing...
... Engine Service Contract 87 Service And Warranty Information . . 83 Signal words ...13 Skag Replacement ...76 Ski Skags ...76 Spark Plug Removal and Replacement 56 Spark Plugs ...55-56 Specifications ...80-81 Speed Regulation ...47 Starting a Cold Engine ...48 Starting a Warm Engine ...48 Starting the Engine ...48 Steering Inspection and Adjustment . 74 Steering System ...73 Storage ...63-64 Storage, Daily ...49 Maintenance ...51-78 Suspension Components ...78 Suspension Lubrication ...77 Symbols ...13 Throttle Cable Lubrication ...Throttle Cable Pivot Slug ...Throttle Safety Switch ...Towing...