Owners Manual
Page 14
... cause the vehicle to lean sharply to turn the ATV around and remount following the procedure described in this manual. Operator Safety SAFETY S Always have the ATV inspected by an authorized Polaris dealer if it 's unavoidable, travel slowly and use proper procedures if you start down a hill. S Never operate on level ground) the turning technique outlined in this manual. Never...
... cause the vehicle to lean sharply to turn the ATV around and remount following the procedure described in this manual. Operator Safety SAFETY S Always have the ATV inspected by an authorized Polaris dealer if it 's unavoidable, travel slowly and use proper procedures if you start down a hill. S Never operate on level ground) the turning technique outlined in this manual. Never...
Owners Manual
Page 15
... not limited to the vehicle, that may increase the speed or power of the vehicle, or make any modifications have been made to ) mowers, blades, tires, sprayers, or large racks, may have reduced stopping ability. The warranty on the vehicle. 12 SAFETY Operator Safety S Wet brakes may change the handling characteristics of the vehicle. S Always remove the ignition key when the vehicle is terminated if any equipment...
... not limited to the vehicle, that may increase the speed or power of the vehicle, or make any modifications have been made to ) mowers, blades, tires, sprayers, or large racks, may have reduced stopping ability. The warranty on the vehicle. 12 SAFETY Operator Safety S Wet brakes may change the handling characteristics of the vehicle. S Always remove the ignition key when the vehicle is terminated if any equipment...
Owners Manual
Page 33
... models without a hitch). Reverse override is limited. DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. NEVER operate this ATV if you are under age 16. 7172559 Under Seat RH Swingarm Chain Freeplay Is Important. Lbs. (For models with a hitch). 7078572 MANUFACTURED BY: POLARIS IND. See your chance of 16 increases your Owner's Manual...
... models without a hitch). Reverse override is limited. DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. NEVER operate this ATV if you are under age 16. 7172559 Under Seat RH Swingarm Chain Freeplay Is Important. Lbs. (For models with a hitch). 7078572 MANUFACTURED BY: POLARIS IND. See your chance of 16 increases your Owner's Manual...
Owners Manual
Page 42
... attempt to the specifications section beginning on reserve gas. It has three positions: OFF: For vehicle storage and when transporting. Always refill the gas tank 1 as soon as possible2 after refueling. Fuel Tank The fuel tank filler cap (2) is exhausted. Fuel Filter Replace the in-line fuel filter at the intervals outlined in starting procedure on the left side of 87=(R+ M/2) octane. Choke FEATURES AND CONTROLS The choke assists...
... attempt to the specifications section beginning on reserve gas. It has three positions: OFF: For vehicle storage and when transporting. Always refill the gas tank 1 as soon as possible2 after refueling. Fuel Tank The fuel tank filler cap (2) is exhausted. Fuel Filter Replace the in-line fuel filter at the intervals outlined in starting procedure on the left side of 87=(R+ M/2) octane. Choke FEATURES AND CONTROLS The choke assists...
Owners Manual
Page 46
... will allow vehicle operation until the engine rolls past the stroke, then stop switch is located on page 47. 4. Recoil Starter FEATURES AND CONTROLS 2 If the battery has been drained or damaged and cannot start the engine. 6. When a compression stroke is fully seated on a level surface and lock the parking brake (see page 37). 2. Reach under the side panel and grasp the starter rope handle (2) firmly...
... will allow vehicle operation until the engine rolls past the stroke, then stop switch is located on page 47. 4. Recoil Starter FEATURES AND CONTROLS 2 If the battery has been drained or damaged and cannot start the engine. 6. When a compression stroke is fully seated on a level surface and lock the parking brake (see page 37). 2. Reach under the side panel and grasp the starter rope handle (2) firmly...
Owners Manual
Page 49
... Checklist Item Brake system / lever travel Brake fluid Auxiliary brake Front suspension Rear suspension Steering Tires Wheels / fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light / tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect...
... Checklist Item Brake system / lever travel Brake fluid Auxiliary brake Front suspension Rear suspension Steering Tires Wheels / fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light / tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect...
Owners Manual
Page 50
... by rotating the tension adjusting nut (2) clockwise. 1 NOTE: 2 The variable choke is fully on . 2. Release the key when the engine starts. Starting the Engine Starting a Cold Engine OPERATION WARNING Engine exhaust contains poisonous carbon monoxide and can be adjusted gradually, depending on how much choke is needed for a maximum of consciousness resulting in severe injury or death. Place the transmission in neutral and lock the parking brake.
... by rotating the tension adjusting nut (2) clockwise. 1 NOTE: 2 The variable choke is fully on . 2. Release the key when the engine starts. Starting the Engine Starting a Cold Engine OPERATION WARNING Engine exhaust contains poisonous carbon monoxide and can be adjusted gradually, depending on how much choke is needed for a maximum of consciousness resulting in severe injury or death. Place the transmission in neutral and lock the parking brake.
Owners Manual
Page 51
... neutral. 2. Release the throttle lever immediately after the engine starts. Excessive use of the choke (pulled half way out) may be necessary. If the engine has cooled to a point where it does not readily start and all conditions are favorable, change the spark plug and try again. 48 If the engine does not start , intermittent use of the choke. Lock the parking brake, turn the engine stop switch to RUN. 3. OPERATION Starting...
... neutral. 2. Release the throttle lever immediately after the engine starts. Excessive use of the choke (pulled half way out) may be necessary. If the engine has cooled to a point where it does not readily start and all conditions are favorable, change the spark plug and try again. 48 If the engine does not start , intermittent use of the choke. Lock the parking brake, turn the engine stop switch to RUN. 3. OPERATION Starting...
Owners Manual
Page 64
... handling off-centered loads that may require backing downhill. S DO NOT BLOCK THE FRONT HEADLIGHT BEAM when carrying loads on a level grass surface. Vehicle speed should be centered, securely fasten load and operate with extra caution. Carrying loads high on the rear rack. When cargo loads are carried high on one rack only increases the possibility of control or brake instability...
... handling off-centered loads that may require backing downhill. S DO NOT BLOCK THE FRONT HEADLIGHT BEAM when carrying loads on a level grass surface. Vehicle speed should be centered, securely fasten load and operate with extra caution. Carrying loads high on the rear rack. When cargo loads are carried high on one rack only increases the possibility of control or brake instability...
Owners Manual
Page 68
... Monthly Monthly 3M 100 (160) 200 (320) 250 (400) 250 (400) 500 (800) Inspect; Tires " Brake fluid level " Brake lever travel Brake system Wheels/fasteners Frame fasteners " Engine oil level E E " Air filter, pre-filter " Air box sediment E tube Headlamp Tail light " Air filter, E main element Recoil housing " Brake pad wear J Battery " Transmission oil " Engine breather " General E filter (if equipped) lubrication 65 Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION Maintenance Interval Remarks Perform all fittings, pivots, cables, etc.
... Monthly Monthly 3M 100 (160) 200 (320) 250 (400) 250 (400) 500 (800) Inspect; Tires " Brake fluid level " Brake lever travel Brake system Wheels/fasteners Frame fasteners " Engine oil level E E " Air filter, pre-filter " Air box sediment E tube Headlamp Tail light " Air filter, E main element Recoil housing " Brake pad wear J Battery " Transmission oil " Engine breather " General E filter (if equipped) lubrication 65 Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION Maintenance Interval Remarks Perform all fittings, pivots, cables, etc.
Owners Manual
Page 69
... (1600) 1000 (1600) " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 12 M 12 M 1000 (1600) 1000 (1600) J Front wheel 66 adjust Check for proper sealing/air leaks Inspect; replace as needed Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed Inspect Inspect for wear, routing, security; lubricate; replace lines every two years Replace yearly Inspect Inspect Inspect; clean; replace if necessary Inspect...
... (1600) 1000 (1600) " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 12 M 12 M 1000 (1600) 1000 (1600) J Front wheel 66 adjust Check for proper sealing/air leaks Inspect; replace as needed Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed Inspect Inspect for wear, routing, security; lubricate; replace lines every two years Replace yearly Inspect Inspect Inspect; clean; replace if necessary Inspect...
Owners Manual
Page 102
...wheel bearings, transmission seals, body panels, brakes, warning labels and decals. If a high pressure system is with any water that may have entered the engine or exhaust system. NOTE: If warning and safety labels are damaged, contact your ATV is used, exercise extreme care to avoid water damage to clean your a Polaris... MAINTENANCE AND LUBRICATION See page 106 for free replacement. Polaris does not recommend the use of Polaris products. Keeping your ATV can also extend the life of a high pressure type car wash system for a while to prevent water spots. Rinse with water ...
...wheel bearings, transmission seals, body panels, brakes, warning labels and decals. If a high pressure system is with any water that may have entered the engine or exhaust system. NOTE: If warning and safety labels are damaged, contact your ATV is used, exercise extreme care to avoid water damage to clean your a Polaris... MAINTENANCE AND LUBRICATION See page 106 for free replacement. Polaris does not recommend the use of Polaris products. Keeping your ATV can also extend the life of a high pressure type car wash system for a while to prevent water spots. Rinse with water ...
Owners Manual
Page 104
..., fuel tank, fuel lines, and carburetor should be completely drained of the service or owner's manual to the inside of Polaris products. With the ignition off the ground. NOTE: Do not use Polaris Fogging Oil, perform the following procedure. 1. Engine Use Polaris Fogging Oil and follow the directions on the can. Apply dielectric grease to completely grease and lubricate the entire vehicle with the tires 1-2" off , turn the engine over several times...
..., fuel tank, fuel lines, and carburetor should be completely drained of the service or owner's manual to the inside of Polaris products. With the ignition off the ground. NOTE: Do not use Polaris Fogging Oil, perform the following procedure. 1. Engine Use Polaris Fogging Oil and follow the directions on the can. Apply dielectric grease to completely grease and lubricate the entire vehicle with the tires 1-2" off , turn the engine over several times...
Owners Manual
Page 106
2005 Trail Blazer Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Transmission Oil Front Rack (Accessory) (Maximum Capacity) Rear Rack (Accessory) Tongue Weight Tow Hitch Tow Capacity Turn Radius Ground Clearance Height Length Seat Height Dry Weight Wheel Base Width Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output Carburetion Main Jet Pilot Jet Needle Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen III 765 lbs. (347 kg) 3.5 U.S. gal. (13.2 l) 2 qts. (1.89 l) 11.3 oz. ...
2005 Trail Blazer Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Transmission Oil Front Rack (Accessory) (Maximum Capacity) Rear Rack (Accessory) Tongue Weight Tow Hitch Tow Capacity Turn Radius Ground Clearance Height Length Seat Height Dry Weight Wheel Base Width Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output Carburetion Main Jet Pilot Jet Needle Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen III 765 lbs. (347 kg) 3.5 U.S. gal. (13.2 l) 2 qts. (1.89 l) 11.3 oz. ...
Owners Manual
Page 107
... Drive (ratio) Final Drive (ratio) Center Drive (ratio) Drive Chain Front Tire Rear Tire Front Suspension Rear Suspension Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Drive System PVT Side Lever (F-N-R) Not Applicable 3.05/1 2.68/1 Not Applicable 11/36 76P Not Applicable 520 O-Ring 23 x 7-10 (4 psi) 22 x 11-10 (3 psi) Suspension and Brakes McPherson Strut...
... Drive (ratio) Final Drive (ratio) Center Drive (ratio) Drive Chain Front Tire Rear Tire Front Suspension Rear Suspension Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Drive System PVT Side Lever (F-N-R) Not Applicable 3.05/1 2.68/1 Not Applicable 11/36 76P Not Applicable 520 O-Ring 23 x 7-10 (4 psi) 22 x 11-10 (3 psi) Suspension and Brakes McPherson Strut...
Owners Manual
Page 110
... loss of control and vehicle overturn. PVT system. Clutch malfunction. Starting out going up the ramp. Driving at low RPM or Drive at low RPM/low ground speed. Carefully use fast, brief, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Belt slippage from a stopped position. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in mud or...
... loss of control and vehicle overturn. PVT system. Clutch malfunction. Starting out going up the ramp. Driving at low RPM or Drive at low RPM/low ground speed. Carefully use fast, brief, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Belt slippage from a stopped position. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in mud or...
Owners Manual
Page 115
..., so the above terms are void because of Polaris engine oil. 2. HOW TO OBTAIN WARRANTY SERVICE If your copy of non-recommended lubricants may not apply to perform warranty service. Damage resulting from state to repair Polaris ATVs. Please work with controlling state law. When requesting warranty service you if inconsistent with your dealer require any warranty issues. Should your dealer to the dealer. (THE COST...
..., so the above terms are void because of Polaris engine oil. 2. HOW TO OBTAIN WARRANTY SERVICE If your copy of non-recommended lubricants may not apply to perform warranty service. Damage resulting from state to repair Polaris ATVs. Please work with controlling state law. When requesting warranty service you if inconsistent with your dealer require any warranty issues. Should your dealer to the dealer. (THE COST...
Owners Manual
Page 116
... your vehicle to Safety Recalls. If you move to another country, be authorized to contact Polaris Customer Assistance and the customs department of the selling dealer's authorized location. If You Move: If you move or are traveling temporarily outside of the country where it was originally purchased, all warranty coverage will be sure to perform the warranty repair...
... your vehicle to Safety Recalls. If you move to another country, be authorized to contact Polaris Customer Assistance and the customs department of the selling dealer's authorized location. If You Move: If you move or are traveling temporarily outside of the country where it was originally purchased, all warranty coverage will be sure to perform the warranty repair...
Owners Manual
Page 117
... ...8 Air Filter ...86 Auxiliary Brake ...38, 75 F FEATURES ...32-43 Filter Systems ...86 Front Wheel Hub Tightening ...82 Fuel Filter ...39 Fuel Safety ...40 Fuel Stabilizer ...100 Fuel Tank ...39 Fuel Valve ...39 B Battery ...96-98 Battery Charging ...97-98 Battery Installation ...96 Battery Removal ...96 Battery Storage ...97, 102 Brake Lever ...36 Brakes ...35, 75 Break-In Period ...44-45 G Gear Selector ...42 H Handlebars ...78 Hauling Cargo ...60-61 Headlight Adjustment ...88 Headlight Lamp Replacement...
... ...8 Air Filter ...86 Auxiliary Brake ...38, 75 F FEATURES ...32-43 Filter Systems ...86 Front Wheel Hub Tightening ...82 Fuel Filter ...39 Fuel Safety ...40 Fuel Stabilizer ...100 Fuel Tank ...39 Fuel Valve ...39 B Battery ...96-98 Battery Charging ...97-98 Battery Installation ...96 Battery Removal ...96 Battery Storage ...97, 102 Brake Lever ...36 Brakes ...35, 75 Break-In Period ...44-45 G Gear Selector ...42 H Handlebars ...78 Hauling Cargo ...60-61 Headlight Adjustment ...88 Headlight Lamp Replacement...
Owners Manual
Page 118
... U USFS Approved Spark Arrestor ...63 R Rear Drive Chain Slack ...84-85 Rear Spring ...77 Recoil Housing ...93 Recoil Starter ...43 V VEHICLE IDENTIFICATION NUMBERS ...7 Vehicle Immersion ...91 S Safe Riding Gear ...31 SAFETY ...8-31 Safety Decals and Locations ...28-30 Safety Training ...8 Sidehilling ...53 Spark Arrestor ...92 Spark Plugs ...90 SPECIFICATIONS ...103-105 Starting a Cold Engine ...47 Starting a Warm Engine ...48 Starting the Engine ...47-48 Steering Assembly ...77 Stop Switch ...32 Storage Tips ...100-102 W WARRANTY ...111-113 Washing...
... U USFS Approved Spark Arrestor ...63 R Rear Drive Chain Slack ...84-85 Rear Spring ...77 Recoil Housing ...93 Recoil Starter ...43 V VEHICLE IDENTIFICATION NUMBERS ...7 Vehicle Immersion ...91 S Safe Riding Gear ...31 SAFETY ...8-31 Safety Decals and Locations ...28-30 Safety Training ...8 Sidehilling ...53 Spark Arrestor ...92 Spark Plugs ...90 SPECIFICATIONS ...103-105 Starting a Cold Engine ...47 Starting a Warm Engine ...48 Starting the Engine ...47-48 Steering Assembly ...77 Stop Switch ...32 Storage Tips ...100-102 W WARRANTY ...111-113 Washing...