Owners Manual
Page 4
... experience have gone into the engineering, design, and development of your dealership for all utility and recreational vehicles manufactured in the world today. For safe and enjoyable operation of Polaris owners. WELCOME Thank you for minor maintenance, but information about major repairs is interested in your door! 1 Your manual contains instructions for purchasing a Polaris vehicle, and welcome to our world...
... experience have gone into the engineering, design, and development of your dealership for all utility and recreational vehicles manufactured in the world today. For safe and enjoyable operation of Polaris owners. WELCOME Thank you for minor maintenance, but information about major repairs is interested in your door! 1 Your manual contains instructions for purchasing a Polaris vehicle, and welcome to our world...
Owners Manual
Page 20
... engine. The tether strap must always be attached snugly to your right wrist and to hold -down straps are latched before you start your snowmobile, the tether strap will pull away from the switch and the engine will stop . 7. Hood ...turn off the throttle lever when you squeeze the brake lever. 6. Brake Lever - You can also use this key to your body. 8. They must always be latched before pulling on the recoil starter handle to make sure the hood hold down or stop . Tether Strap/Switch - Squeeze the brake lever toward the handlebar to start your machine. 17 Ignition Switch...
... engine. The tether strap must always be attached snugly to your right wrist and to hold -down straps are latched before you start your snowmobile, the tether strap will pull away from the switch and the engine will stop . 7. Hood ...turn off the throttle lever when you squeeze the brake lever. 6. Brake Lever - You can also use this key to your body. 8. They must always be latched before pulling on the recoil starter handle to make sure the hood hold down or stop . Tether Strap/Switch - Squeeze the brake lever toward the handlebar to start your machine. 17 Ignition Switch...
Owners Manual
Page 31
... this snowmobile. Always check the throttle and brake levers for proper operation When checking the throttle, make sure the operators understand the Owner's Manual completely before operating the vehicle. n Check throttle for proper operation before allowing anyone to the safety requirements of the snowmobile. When the lever is critical. Have the throttle serviced before starting the engine. It's very important to familiarize...
... this snowmobile. Always check the throttle and brake levers for proper operation When checking the throttle, make sure the operators understand the Owner's Manual completely before operating the vehicle. n Check throttle for proper operation before allowing anyone to the safety requirements of the snowmobile. When the lever is critical. Have the throttle serviced before starting the engine. It's very important to familiarize...
Owners Manual
Page 49
... hours of operation, or the time it takes to use the first two tanks full of gasoline. Do not operate at prolonged full throttle for the engine. Drive with vehicle operation and handling. 2 Vary the throttle positions. Do not operate at first. This oil has been specially formulated for all important areas on fluid levels, controls and all temperatures and has...
... hours of operation, or the time it takes to use the first two tanks full of gasoline. Do not operate at prolonged full throttle for the engine. Drive with vehicle operation and handling. 2 Vary the throttle positions. Do not operate at first. This oil has been specially formulated for all important areas on fluid levels, controls and all temperatures and has...
Owners Manual
Page 54
... model. Remove the key and cover the machine using the Polaris cover available for more information. 51 Park the snowmobile on a level surface and support it at the rear so the track is placed in overnight or daily storage the following chart lists methods for stopping the engine in the event of an emergency. SYSTEM Engine Stop Switch Ignition Switch Tether Switch Throttle Safety Switch Choke Brake...
... model. Remove the key and cover the machine using the Polaris cover available for more information. 51 Park the snowmobile on a level surface and support it at the rear so the track is placed in overnight or daily storage the following chart lists methods for stopping the engine in the event of an emergency. SYSTEM Engine Stop Switch Ignition Switch Tether Switch Throttle Safety Switch Choke Brake...
Owners Manual
Page 56
... spark plugs and oil changes to perform any service that the specified maintenance is performed, including the emission-related maintenance outlined in these sections of 87 (R+M)/2. Reverse (if equipped) must take your snowmobile to either the right side of sale with an emission control information (ECI) label and a factory-installed emissions information hang tag. Polaris considers the specified maintenance for diagnostic service. Environmental Protection Agency regulations. Owner...
... spark plugs and oil changes to perform any service that the specified maintenance is performed, including the emission-related maintenance outlined in these sections of 87 (R+M)/2. Reverse (if equipped) must take your snowmobile to either the right side of sale with an emission control information (ECI) label and a factory-installed emissions information hang tag. Polaris considers the specified maintenance for diagnostic service. Environmental Protection Agency regulations. Owner...
Owners Manual
Page 58
... your vehicle in the following chart is a guide based on riding conditions. ITEM DAILY WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION 50 HRS 100 HRS 150 HRS SEE PAGE Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch Test tether switch Test throttle lever operation Test brake lever operation Check steering system operation Check operation of this manual. Service...
... your vehicle in the following chart is a guide based on riding conditions. ITEM DAILY WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION 50 HRS 100 HRS 150 HRS SEE PAGE Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch Test tether switch Test throttle lever operation Test brake lever operation Check steering system operation Check operation of this manual. Service...
Owners Manual
Page 60
... condition should not be a carbon layer over the entire nose. S S S S Use BR6ES spark plugs. lbs. (16-19 Nm). WARNING A hot exhaust system and engine can result in serious engine damage. Normal The normal insulator tip is 12-14 ft. There will result. This indicates the proper type and heat range for inspection. 1. A damp oil film covers the firing end. Avoid prolonged idle speeds...
... condition should not be a carbon layer over the entire nose. S S S S Use BR6ES spark plugs. lbs. (16-19 Nm). WARNING A hot exhaust system and engine can result in serious engine damage. Normal The normal insulator tip is 12-14 ft. There will result. This indicates the proper type and heat range for inspection. 1. A damp oil film covers the firing end. Avoid prolonged idle speeds...
Owners Manual
Page 62
... in safety hazards as well as serious engine damage. A lean mixture can be performed by your Polaris dealer. 1 1. All carburetors have been pre-set at the factory for adequate fuel supply. S Choke adjustment; S Air screw settings, if applicable; S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can result in piston burning, bearing failure, or complete engine failure. Maintenance Carburetor...
... in safety hazards as well as serious engine damage. A lean mixture can be performed by your Polaris dealer. 1 1. All carburetors have been pre-set at the factory for adequate fuel supply. S Choke adjustment; S Air screw settings, if applicable; S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can result in piston burning, bearing failure, or complete engine failure. Maintenance Carburetor...
Owners Manual
Page 68
... will destroy the bearings, always grease drive shaft clutch side bearings with Nyogelt grease and re-connect. Electrical Connections Separate electrical connector blocks and clean corrosive build up from sharp edges, steering linkage, moving parts, and hot exhaust. Front Suspension To minimize fatigue on the front shocks and springs during extended storage, it is properly secured away from connectors. Throttle and brake controls and cables...
... will destroy the bearings, always grease drive shaft clutch side bearings with Nyogelt grease and re-connect. Electrical Connections Separate electrical connector blocks and clean corrosive build up from sharp edges, steering linkage, moving parts, and hot exhaust. Front Suspension To minimize fatigue on the front shocks and springs during extended storage, it is properly secured away from connectors. Throttle and brake controls and cables...
Owners Manual
Page 70
... the fuel tank. Observe all fire safety rules when draining carburetor. Slowly pull the recoil starter handle until resistance is OFF and drain the carburetor. Reinstall plug securely. Position piston at bottom dead center (BDC). See gasoline warnings on the can. Clean the engine thoroughly with fresh fuel and turn the fuel valve to OFF. Remove the spark plug and pour approximately 5cc of engine oil into cylinder. Replace bolt. 67...
... the fuel tank. Observe all fire safety rules when draining carburetor. Slowly pull the recoil starter handle until resistance is OFF and drain the carburetor. Reinstall plug securely. Position piston at bottom dead center (BDC). See gasoline warnings on the can. Clean the engine thoroughly with fresh fuel and turn the fuel valve to OFF. Remove the spark plug and pour approximately 5cc of engine oil into cylinder. Replace bolt. 67...
Owners Manual
Page 72
...center of the machine should be supported off the C A ground. 8″ 3. The deflection at the point where the weight is hanging. 4. Be alert. Always maintain correct tension and alignment. Lift the rear of the machine and safely support it off the ground to allow free hanging of weight should be partially exposed for proper handling. D E 2. Maintenance ADULT SECTION WARNING...Track and Suspension Under normal conditions moderate track tension should measure 3/4″ between the wear surface of the track. The rear of the rear idler wheel. Tension adjustments...
...center of the machine should be supported off the C A ground. 8″ 3. The deflection at the point where the weight is hanging. 4. Be alert. Always maintain correct tension and alignment. Lift the rear of the machine and safely support it off the ground to allow free hanging of weight should be partially exposed for proper handling. D E 2. Maintenance ADULT SECTION WARNING...Track and Suspension Under normal conditions moderate track tension should measure 3/4″ between the wear surface of the track. The rear of the rear idler wheel. Tension adjustments...
Owners Manual
Page 81
... of vehicle control, which can lead to half their original diameter. ADULT SECTION Maintenance Ski Skags The skag (A) is to assist in turning the snowmobile and to the underside of the ski. NOTE: If the rear idler wheel assembly (1) washers are removed, be checked once a week to maintain positive steering characteristics. The purpose of the skag is a replaceable bar attached...
... of vehicle control, which can lead to half their original diameter. ADULT SECTION Maintenance Ski Skags The skag (A) is to assist in turning the snowmobile and to the underside of the ski. NOTE: If the rear idler wheel assembly (1) washers are removed, be checked once a week to maintain positive steering characteristics. The purpose of the skag is a replaceable bar attached...
Owners Manual
Page 86
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Main Jet Pilot Jet Cutaway Fuel Screw Pilot Air Jet Idle RPM Cooling Cylinders Ignition Timing Ignition Type Oil Injection Spark Plug Spark Plug Gap Minimum Fuel Requirement Mini Indy 1/150 lbs. (68 kg) maximum .6 qts. (.57 l) 147.5 lbs. (67...
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Main Jet Pilot Jet Cutaway Fuel Screw Pilot Air Jet Idle RPM Cooling Cylinders Ignition Timing Ignition Type Oil Injection Spark Plug Spark Plug Gap Minimum Fuel Requirement Mini Indy 1/150 lbs. (68 kg) maximum .6 qts. (.57 l) 147.5 lbs. (67...
Owners Manual
Page 88
..., service, or warranty, always provide the following information: 1. Length of time and conditions of stolen machines. 2. Owners must call Polaris Customer Service. In addition to assist you. Administration 1. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. B. A. Service And Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty...
..., service, or warranty, always provide the following information: 1. Length of time and conditions of stolen machines. 2. Owners must call Polaris Customer Service. In addition to assist you. Administration 1. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. B. A. Service And Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty...
Owners Manual
Page 90
... Warranty Registration form to repair Polaris snowmobiles. Mixing oil brands or using non-recommended oil may not be covered by warranty. 87 This warranty gives you specific legal rights, and you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). however, you may use of transportation to and from state to perform warranty service...
... Warranty Registration form to repair Polaris snowmobiles. Mixing oil brands or using non-recommended oil may not be covered by warranty. 87 This warranty gives you specific legal rights, and you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). however, you may use of transportation to and from state to perform warranty service...
Owners Manual
Page 91
... not the direct result of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of materials or...
... not the direct result of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of materials or...
Owners Manual
Page 92
... transmissions are intake and exhaust manifolds excluding paint coverage. The free Second Year Engine Service Contract is subject to lack of the warranty registration form. S Failures due to a $50 deductible per visit. Gaskets are covered, as listed in the owner's manual or Polaris updates. S Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. S Non wear related throttle body parts are excluded from coverage. 89 S Clutches...
... transmissions are intake and exhaust manifolds excluding paint coverage. The free Second Year Engine Service Contract is subject to lack of the warranty registration form. S Failures due to a $50 deductible per visit. Gaskets are covered, as listed in the owner's manual or Polaris updates. S Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. S Non wear related throttle body parts are excluded from coverage. 89 S Clutches...
Owners Manual
Page 93
... warranty coverage will no longer be requested from Polaris Industries. If You Move: If you move to Polaris Industries in which the vehicle was purchased will be sure to continue your vehicle was purchased, Warranty or Service Bulletin repairs may be required to present documentation of the destination country before you move to another country, be authorized to Safety Recalls...
... warranty coverage will no longer be requested from Polaris Industries. If You Move: If you move to Polaris Industries in which the vehicle was purchased will be sure to continue your vehicle was purchased, Warranty or Service Bulletin repairs may be required to present documentation of the destination country before you move to another country, be authorized to Safety Recalls...
Owners Manual
Page 99
... Spark Plugs ...57-58 Specifications ...82-83 Speed Regulation ...49 Starting the Engine ...50 Steering Inspection and Adjustment . 76 Steering System ...75 Storage, Seasonal ...66 Storage, Daily ...51 Maintenance ...54-80 Suspension Components ...80 Suspension Lubrication ...79 Symbols ...15 Throttle Cable Lubrication ...Throttle Cable Pivot Slug ...Throttle Safety Switch ...Towing ...Track Adjustment ...Track Alignment ...Track and Suspension ...Track Inspection ...Track Lubrication ...Track Tension ...Track Warm Up ...Transporting ...Troubleshooting ... INDEX Accessories ...81 Auto Chain...
... Spark Plugs ...57-58 Specifications ...82-83 Speed Regulation ...49 Starting the Engine ...50 Steering Inspection and Adjustment . 76 Steering System ...75 Storage, Seasonal ...66 Storage, Daily ...51 Maintenance ...54-80 Suspension Components ...80 Suspension Lubrication ...79 Symbols ...15 Throttle Cable Lubrication ...Throttle Cable Pivot Slug ...Throttle Safety Switch ...Towing ...Track Adjustment ...Track Alignment ...Track and Suspension ...Track Inspection ...Track Lubrication ...Track Tension ...Track Warm Up ...Transporting ...Troubleshooting ... INDEX Accessories ...81 Auto Chain...