Owners Manual
Page 5
... of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2007 600 HO RMK 144/600 HO RMK 155/DRAGON RMK Owner's Manual P/N 9920476 2 Depictions and/or procedures in part, is based on the latest product information at the time of Polaris Industries Inc. Copyright 2006 Polaris Sales Inc. No liability can be accepted for reference use only. Printed...
... of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2007 600 HO RMK 144/600 HO RMK 155/DRAGON RMK Owner's Manual P/N 9920476 2 Depictions and/or procedures in part, is based on the latest product information at the time of Polaris Industries Inc. Copyright 2006 Polaris Sales Inc. No liability can be accepted for reference use only. Printed...
Owners Manual
Page 14
... as well Spare Drive Belt Extra Set of building a fire, and a two-way radio or cellular telephone. but is to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Operator Safety Riding Position SAFETY Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. WARNING Improper riding...
... as well Spare Drive Belt Extra Set of building a fire, and a two-way radio or cellular telephone. but is to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Operator Safety Riding Position SAFETY Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. WARNING Improper riding...
Owners Manual
Page 21
... the steering system and skis, maximum control is achieved by your snowmobile has been parked for a length of your dealer. Each clutch is a complex mechanism that requires operation without a belt must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. SAFETY Drive Belt Operator Safety Do not operate the engine with respect for a passenger. The clutch is...
... the steering system and skis, maximum control is achieved by your snowmobile has been parked for a length of your dealer. Each clutch is a complex mechanism that requires operation without a belt must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. SAFETY Drive Belt Operator Safety Do not operate the engine with respect for a passenger. The clutch is...
Owners Manual
Page 43
.... Jounce Bumper 3. Spring (Standard only) 4 5 6 3 2 1 40 Please see your Polaris dealer for preload and valving. Shock Absorber Components 1. Threaded Spring Preload Adjuster Nut 6. Body 5. If the skis are misaligned, see your dealer, as the camber adjustment may also be adjusted to the amount of the shocks with occasional light bottoming. Air Shocks Walker Evans air shocks can be seated at which the shock coil spring is set...
.... Jounce Bumper 3. Spring (Standard only) 4 5 6 3 2 1 40 Please see your Polaris dealer for preload and valving. Shock Absorber Components 1. Threaded Spring Preload Adjuster Nut 6. Body 5. If the skis are misaligned, see your dealer, as the camber adjustment may also be adjusted to the amount of the shocks with occasional light bottoming. Air Shocks Walker Evans air shocks can be seated at which the shock coil spring is set...
Owners Manual
Page 59
... the engine does not start , grasp the starter handle and pull slowly until the recoil engages; FULL ON 4. Carbureted models: Turn the fuel CHOKE valve on. Repeat the cranking procedure as eight to ten pulls to prime the fuel system and start your snowmobile without checking all safety warnings pertaining to snowmobile operation. Turn the key to the ON position when the engine starts. Release the key to...
... the engine does not start , grasp the starter handle and pull slowly until the recoil engages; FULL ON 4. Carbureted models: Turn the fuel CHOKE valve on. Repeat the cranking procedure as eight to ten pulls to prime the fuel system and start your snowmobile without checking all safety warnings pertaining to snowmobile operation. Turn the key to the ON position when the engine starts. Release the key to...
Owners Manual
Page 66
... ignition and stop the engine quickly. Apply a slight amount of an accident. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. OPERATION Stop Switch n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Do not start...
... ignition and stop the engine quickly. Apply a slight amount of an accident. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. OPERATION Stop Switch n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Do not start...
Owners Manual
Page 67
... engine, the throttle safety switch and engine stop switch may cause the safety switch to the idle position quickly and completely. 4. DO NOT continue to activate. 3. If the throttle lever operates properly, turn the ignition switch on and go through normal starting . Visually inspect the throttle cable and throttle body to determine what caused the safety switch to operate the snowmobile with the throttle safety switch disconnected. When these switches are disconnected, the ignition key switch...
... engine, the throttle safety switch and engine stop switch may cause the safety switch to the idle position quickly and completely. 4. DO NOT continue to activate. 3. If the throttle lever operates properly, turn the ignition switch on and go through normal starting . Visually inspect the throttle cable and throttle body to determine what caused the safety switch to operate the snowmobile with the throttle safety switch disconnected. When these switches are disconnected, the ignition key switch...
Owners Manual
Page 68
SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 65 See page 63 for stopping the snowmobile in the event of an emergency. n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch.
SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 65 See page 63 for stopping the snowmobile in the event of an emergency. n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch.
Owners Manual
Page 71
... rear of the snowmobile or other objects, resulting in serious damage to the engine and drive system. If the snowmobile becomes inoperable and must be used. Remove the drive belt before towing. 68 Remove the key and cover the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. Towing WARNING...
... rear of the snowmobile or other objects, resulting in serious damage to the engine and drive system. If the snowmobile becomes inoperable and must be used. Remove the drive belt before towing. 68 Remove the key and cover the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. Towing WARNING...
Owners Manual
Page 75
... Offset (without belt) Drive Belt Condition Clutches (disassemble) Belt Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt (700) Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 96 97 96 -96 --99 ----86 --89 --79 85 85 I I I I I I I C I I ENGINE/COOLING I I I I I I C I I I I I I I I I I I I I C I I I I I I I I I I I I I C R R I I I I R I I I I I I I I I I I I I I I C I I I I C I I I I I I - Inspect...
... Offset (without belt) Drive Belt Condition Clutches (disassemble) Belt Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt (700) Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 96 97 96 -96 --99 ----86 --89 --79 85 85 I I I I I I I C I I ENGINE/COOLING I I I I I I C I I I I I I I I I I I I I C I I I I I I I I I I I I I C R R I I I I R I I I I I I I I I I I I I I I C I I I I C I I I I I I - Inspect...
Owners Manual
Page 76
...) 500 mi. (800 km) MAINTENANCE 2000 mi. (3200 km) PreSeason Frequency 1000 mi. (1600 km) BRAKES Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brake Brake System Brake Fluid Pilot Air Screws (600) Carburetor (600) (synchronize) Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Choke Cable (600) Choke (600) Vent Lines Throttle Position Sensor Fuel Lines Fuel Filter Oil Filter Oil Lines Air Box/Plenum Fuel Injectors (700) Drain/Water Traps (600) Engine Stop Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight ---91 -52 51, 91 93...
...) 500 mi. (800 km) MAINTENANCE 2000 mi. (3200 km) PreSeason Frequency 1000 mi. (1600 km) BRAKES Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brake Brake System Brake Fluid Pilot Air Screws (600) Carburetor (600) (synchronize) Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Choke Cable (600) Choke (600) Vent Lines Throttle Position Sensor Fuel Lines Fuel Filter Oil Filter Oil Lines Air Box/Plenum Fuel Injectors (700) Drain/Water Traps (600) Engine Stop Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight ---91 -52 51, 91 93...
Owners Manual
Page 85
... to service the fuel pump. Fuel Filter See your dealer change the oil filter and bleed the system at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Replace worn or damaged fuel lines promptly. Oil Lines Inspect oil line condition at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Oil Filter Have your Polaris dealer for signs of the fuel filter at...
... to service the fuel pump. Fuel Filter See your dealer change the oil filter and bleed the system at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Replace worn or damaged fuel lines promptly. Oil Lines Inspect oil line condition at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Oil Filter Have your Polaris dealer for signs of the fuel filter at...
Owners Manual
Page 92
... bleed through the system until it runs out the bleed holes. Add coolant to the coolant bottle to purge any trapped air. 6. Perform the bleeding procedure when the engine is bled properly, they 're not, repeat step 5. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Start the engine and run at the intervals outlined in the...
... bleed through the system until it runs out the bleed holes. Add coolant to the coolant bottle to purge any trapped air. 6. Perform the bleeding procedure when the engine is bled properly, they 're not, repeat step 5. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Start the engine and run at the intervals outlined in the...
Owners Manual
Page 118
... all times for spark. A main jet that must be in loss of high RPM power) Incorrect clutching Carburetor and fuel pump Engine continually backfires Faulty plug(s) Carburetor / Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start , check for assurance against fuel line icing). • SEE YOUR DEALER. If engine still fails to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter...
... all times for spark. A main jet that must be in loss of high RPM power) Incorrect clutching Carburetor and fuel pump Engine continually backfires Faulty plug(s) Carburetor / Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start , check for assurance against fuel line icing). • SEE YOUR DEALER. If engine still fails to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter...
Owners Manual
Page 124
... remain in effect. Engine Oil 1. Polaris recommends that you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and you use of state or federal law, all other rights which vary from the use any Polaris Servicing Dealer to repair Polaris snowmobiles. How to...
... remain in effect. Engine Oil 1. Polaris recommends that you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and you use of state or federal law, all other rights which vary from the use any Polaris Servicing Dealer to repair Polaris snowmobiles. How to...
Owners Manual
Page 125
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of the recommended Polaris products for lubrication and maintenance as oil, grease, etc. Warranty...
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of the recommended Polaris products for lubrication and maintenance as oil, grease, etc. Warranty...
Owners Manual
Page 126
...; The free Second Year Engine Service Contract applies to the first 5,000 miles or two (2) calendar years from coverage includes: • Damage due to accident, fire, explosion, theft, or other causes beyond Polaris' control. • Damage caused by the failure of other electrical components are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to spark plugs, hoses, batteries, controls, and recoil ropes are...
...; The free Second Year Engine Service Contract applies to the first 5,000 miles or two (2) calendar years from coverage includes: • Damage due to accident, fire, explosion, theft, or other causes beyond Polaris' control. • Damage caused by the failure of other electrical components are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to spark plugs, hoses, batteries, controls, and recoil ropes are...
Owners Manual
Page 127
... before you move . You should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you should take your vehicle. How to be covered by an authorized Polaris dealer. If Purchased From A Private Party: If you are traveling within ... done by the basic warranty.) For questions call Polaris Customer Assistance (see page 118). 124 This policy does not apply to perform the warranty repair. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD ...
... before you move . You should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you should take your vehicle. How to be covered by an authorized Polaris dealer. If Purchased From A Private Party: If you are traveling within ... done by the basic warranty.) For questions call Polaris Customer Assistance (see page 118). 124 This policy does not apply to perform the warranty repair. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD ...
Owners Manual
Page 133
... Water/Sediment Trap . . 84 Cargo System...28 Chaincase Oil...77-78 Choke Cable...76 Clutch Alignment and Offset...96 Clutch Cover Warning...22 Clutch System ...96-99 Clutches ...18 Coolant...86 Coolant High Temperature Light...87 Coolant Level...86 Cooling System ...86-89 Cooling System Bleeding ...88-89 Cooling System Flushing...87 F Fuel Filter ...82 Fuel Injectors ...82 Fuel Lines ...82 Fuel Pump ...82 Fuel Recommendations ...61 Fuel Safety...60 Fuel System Deicers ...61 Fuel Valve ...28 G Gauge...
... Water/Sediment Trap . . 84 Cargo System...28 Chaincase Oil...77-78 Choke Cable...76 Clutch Alignment and Offset...96 Clutch Cover Warning...22 Clutch System ...96-99 Clutches ...18 Coolant...86 Coolant High Temperature Light...87 Coolant Level...86 Cooling System ...86-89 Cooling System Bleeding ...88-89 Cooling System Flushing...87 F Fuel Filter ...82 Fuel Injectors ...82 Fuel Lines ...82 Fuel Pump ...82 Fuel Recommendations ...61 Fuel Safety...60 Fuel System Deicers ...61 Fuel Valve ...28 G Gauge...
Owners Manual
Page 134
... Spark Plugs ...79-80 Speed...13 Spring Preload ...43 Starting the Engine ...56 Starting, Emergency ...66 Steering Adjustments ...28 Steering Inspection ...53, 105 Steering System ...105-108 Stop Switch ...63 Stopping ...65 Storage, Daily ...68 Storage, Extended ...109-111 Survival Preparation ...11 Suspension Adjustments, Front . 39-41 Suspension Adjustments, Rear . . 42-45 Suspension Inspection ...54 Suspension Lubrication, Front ...75 Suspension Lubrication, Rear ...75 Suspension Performance Tips...42 Suspension, Front ...39 Switch, Stop ...63 Switch, Throttle Safety...
... Spark Plugs ...79-80 Speed...13 Spring Preload ...43 Starting the Engine ...56 Starting, Emergency ...66 Steering Adjustments ...28 Steering Inspection ...53, 105 Steering System ...105-108 Stop Switch ...63 Stopping ...65 Storage, Daily ...68 Storage, Extended ...109-111 Survival Preparation ...11 Suspension Adjustments, Front . 39-41 Suspension Adjustments, Rear . . 42-45 Suspension Inspection ...54 Suspension Lubrication, Front ...75 Suspension Lubrication, Rear ...75 Suspension Performance Tips...42 Suspension, Front ...39 Switch, Stop ...63 Switch, Throttle Safety...