Owners Manual
Page 10
... from operation with any modifications have been made, to increase the speed or power of the snowmobile. 7 All Polaris snowmobiles are capable of traveling at specific mileage intervals. Operator Safety SAFETY Follow the recommended maintenance program beginning on page 76 of this manual to ensure that increase speed or power. DO NOT drink alcohol or use drugs or medications before every...
... from operation with any modifications have been made, to increase the speed or power of the snowmobile. 7 All Polaris snowmobiles are capable of traveling at specific mileage intervals. Operator Safety SAFETY Follow the recommended maintenance program beginning on page 76 of this manual to ensure that increase speed or power. DO NOT drink alcohol or use drugs or medications before every...
Owners Manual
Page 11
... proper control. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to stay clear of the track. WARNING Serious injuries may reduce control and could cause serious injury or death. SAFETY Operator Safety Stay Clear of Track Your snowmobile is to be partially exposed for control of your dealer perform...
... proper control. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to stay clear of the track. WARNING Serious injuries may reduce control and could cause serious injury or death. SAFETY Operator Safety Stay Clear of Track Your snowmobile is to be partially exposed for control of your dealer perform...
Owners Manual
Page 13
... vehicle requires good judgement and physical skills. Survival Preparation For your snowmobile at all times Spare Drive Belt Extra Set of other snowmobilers. If it isn't possible to ride with cognitive or physical disabilities have an increased risk of loss of control, which could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual...
... vehicle requires good judgement and physical skills. Survival Preparation For your snowmobile at all times Spare Drive Belt Extra Set of other snowmobilers. If it isn't possible to ride with cognitive or physical disabilities have an increased risk of loss of control, which could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual...
Owners Manual
Page 20
... safety limits. Apply the throttle with the drive belt removed. SAFETY Any servicing that rotates at high speeds. Cold Weather Drive-Away Whenever your body weight. Each clutch is dynamically balanced before attempting to drive. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that requires operation without a belt must be performed by your dealer. Damage to the engine...
... safety limits. Apply the throttle with the drive belt removed. SAFETY Any servicing that rotates at high speeds. Cold Weather Drive-Away Whenever your body weight. Each clutch is dynamically balanced before attempting to drive. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that requires operation without a belt must be performed by your dealer. Damage to the engine...
Owners Manual
Page 27
... a Polaris dealer for long periods. Oil injection system: Use unmixed fuel only. SAFETY Safety Decals and Locations Operation Warning • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • In an emergency, push down the Auxiliary Shut-Off Switch, located on hard-packed snow, ice, or when crossing roads, steering...
... a Polaris dealer for long periods. Oil injection system: Use unmixed fuel only. SAFETY Safety Decals and Locations Operation Warning • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • In an emergency, push down the Auxiliary Shut-Off Switch, located on hard-packed snow, ice, or when crossing roads, steering...
Owners Manual
Page 30
... rack weight limit. You may notice decreased engine RPM and performance when DET is temporary, and the timing will return to detect detonation. If this occurs. NOTE: The check engine light will experience a loss of DET Activation Poor quality fuel Improper engine modifications Solution Replace with recommended fuel or see your Polaris dealer for service. Do not allow a passenger to regain full power. Cause of power...
... rack weight limit. You may notice decreased engine RPM and performance when DET is temporary, and the timing will return to detect detonation. If this occurs. NOTE: The check engine light will experience a loss of DET Activation Poor quality fuel Improper engine modifications Solution Replace with recommended fuel or see your Polaris dealer for service. Do not allow a passenger to regain full power. Cause of power...
Owners Manual
Page 63
n Ignition Switch Make sure the engine stops when the ignition switch is turned to their full advantage. n Mirrors (if equipped) Adjust the mirrors so they can be used to OFF. PRE-RIDE INSPECTIONS n Engine Stop Switch Start the Engine and Check Check the auxiliary shut-off switch for proper operation. n Tether Switch (if equipped) If your surroundings. Be aware of obstacles and make sure the...
n Ignition Switch Make sure the engine stops when the ignition switch is turned to their full advantage. n Mirrors (if equipped) Adjust the mirrors so they can be used to OFF. PRE-RIDE INSPECTIONS n Engine Stop Switch Start the Engine and Check Check the auxiliary shut-off switch for proper operation. n Tether Switch (if equipped) If your surroundings. Be aware of obstacles and make sure the...
Owners Manual
Page 71
... to allow it to idle. 3. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop the engine quickly. Apply a slight amount of an accident. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious...
... to allow it to idle. 3. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop the engine quickly. Apply a slight amount of an accident. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious...
Owners Manual
Page 73
See page 68 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 70 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
See page 68 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 70 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 76
... towing. 73 Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. OPERATION Towing WARNING Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Remove the key and cover the machine. Daily Storage At the end of each ride, park...
... towing. 73 Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. OPERATION Towing WARNING Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Remove the key and cover the machine. Daily Storage At the end of each ride, park...
Owners Manual
Page 80
... Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 96 97 96 -96 --101 ----87 --89 --85 90 90 I I I I I I I C I I ENGINE/COOLING I I I I I I C I I I I I I I I I I I I I C I I I I I I I I I I I I I C R R I I I I R I I I I I I I I I I I I I I I C I I I I C I I I I I I - Periodic Maintenance Interval Table MAINTENANCE The following chart is a guide...
... Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 96 97 96 -96 --101 ----87 --89 --85 90 90 I I I I I I I C I I ENGINE/COOLING I I I I I I C I I I I I I I I I I I I I C I I I I I I I I I I I I I C R R I I I I R I I I I I I I I I I I I I I I C I I I I C I I I I I I - Periodic Maintenance Interval Table MAINTENANCE The following chart is a guide...
Owners Manual
Page 92
... the cooling system or remove the pressure cap when the engine is cold. 1. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Perform the bleeding procedure when the engine is warm or hot. Fill as required. 7. If they 'll be periodically inspected or replaced. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Add coolant...
... the cooling system or remove the pressure cap when the engine is cold. 1. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Perform the bleeding procedure when the engine is warm or hot. Fill as required. 7. If they 'll be periodically inspected or replaced. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Add coolant...
Owners Manual
Page 97
.... 1 4. Remove the plenum covering from the harness. 94 Lift the rubber boot to the bulb (3), withdraw the bulb from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Grasp the bulb by its metal base and carefully separate the bulb from the headlight assembly. 2. With the wire harness (2) attached to 2 expose the bulb. 3 3. Oil from the housing. 5. Push...
.... 1 4. Remove the plenum covering from the harness. 94 Lift the rubber boot to the bulb (3), withdraw the bulb from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Grasp the bulb by its metal base and carefully separate the bulb from the headlight assembly. 2. With the wire harness (2) attached to 2 expose the bulb. 3 3. Oil from the housing. 5. Push...
Owners Manual
Page 123
... for replacement parts, service or warranty. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in this manual. Previous correspondence Use the page provided near the front of purchase 5. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Contact your Owner's Manual...
... for replacement parts, service or warranty. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in this manual. Previous correspondence Use the page provided near the front of purchase 5. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Contact your Owner's Manual...
Owners Manual
Page 126
... to state. How to Obtain Warranty Service If your original selling dealer; Engine Oil 1. This warranty gives you specific legal rights, and you must present your dealer to and from state to repair Polaris snowmobiles. Damage resulting from the use your snowmobile requires warranty service, you may not apply to perform warranty service. We recommend the use any warranty issues. Some states do not allow...
... to state. How to Obtain Warranty Service If your original selling dealer; Engine Oil 1. This warranty gives you specific legal rights, and you must present your dealer to and from state to repair Polaris snowmobiles. Damage resulting from the use your snowmobile requires warranty service, you may not apply to perform warranty service. We recommend the use any warranty issues. Some states do not allow...
Owners Manual
Page 127
... recommended Polaris products for lubrication and maintenance as oil, grease, etc. The following items are excluded from warranty coverage in competition or for coverage of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses...
... recommended Polaris products for lubrication and maintenance as oil, grease, etc. The following items are excluded from warranty coverage in competition or for coverage of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses...
Owners Manual
Page 128
... due to unauthorized service. • Failures due to lack of service as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. Used snowmobiles are not eligible under this warranty. This form is automatic with the odometer shall void all warranties/service contracts. Coverage Coverage...
... due to unauthorized service. • Failures due to lack of service as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. Used snowmobiles are not eligible under this warranty. This form is automatic with the odometer shall void all warranties/service contracts. Coverage Coverage...
Owners Manual
Page 129
... Polaris dealer. How to Get Service In the Country where your vehicle is registered outside the country of the country in order to perform the warranty repair. Notice If your vehicle was purchased: Warranty or Service Bulletin repairs ...Warranty or Service Bulletin repairs may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 120). 126 You may be covered by an authorized Polaris dealer. If Purchased From A Private Party: If you are traveling within the country where your vehicle. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY...
... Polaris dealer. How to Get Service In the Country where your vehicle is registered outside the country of the country in order to perform the warranty repair. Notice If your vehicle was purchased: Warranty or Service Bulletin repairs ...Warranty or Service Bulletin repairs may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 120). 126 You may be covered by an authorized Polaris dealer. If Purchased From A Private Party: If you are traveling within the country where your vehicle. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY...
Owners Manual
Page 135
... Brakelight Replacement...95 Brakes ...56, 91-93 E Electrical Connections...113 Engine Break-In...62-63 Engine Protection ...112 Engine Safety...8 Engine Stop Switch ...68 Environment ...5 Exhaust System ...90 C Carbide Skags ...53 Cargo Rack ...27 Chaincase Oil...82-83 Cleaning and Preservation ...111 Clutch Alignment Offset ...96 Clutch and Drive System ...112 Clutch Center Distance ...96 Clutch Cover Warning...21 Clutch Safety ...17 Clutch System ...96-101 Cold Weather Drive-Away ...17 Compression Damping, Rear Shocks, IQ ...46 Controls...
... Brakelight Replacement...95 Brakes ...56, 91-93 E Electrical Connections...113 Engine Break-In...62-63 Engine Protection ...112 Engine Safety...8 Engine Stop Switch ...68 Environment ...5 Exhaust System ...90 C Carbide Skags ...53 Cargo Rack ...27 Chaincase Oil...82-83 Cleaning and Preservation ...111 Clutch Alignment Offset ...96 Clutch and Drive System ...112 Clutch Center Distance ...96 Clutch Cover Warning...21 Clutch Safety ...17 Clutch System ...96-101 Cold Weather Drive-Away ...17 Compression Damping, Rear Shocks, IQ ...46 Controls...
Owners Manual
Page 136
... Spark Plugs ...84 Speed...11 Spring Preload, IFS Shock ...40 Spring Preload, Rear ...44 Starting the Engine ...61 Starting, Emergency ...71 Steering Inspection/Adjustment ...107 Steering System ...58, 107-110 Stopping, Emergency ...70 Storage, Daily ...73 Storage, Extended ...111-113 Studs ...52 Survival Preparation ...10 O Oil Filter ...83 Oil Injection System ...63 Oil Level ...67 Oil Lines ...83 Oil Recommendations...63 Oil, Engine ...67 Operation Warning ...23-24 Operator Safety ...6-20 P Parking Brake Lever Lock ...57 Passenger Warnings...
... Spark Plugs ...84 Speed...11 Spring Preload, IFS Shock ...40 Spring Preload, Rear ...44 Starting the Engine ...61 Starting, Emergency ...71 Steering Inspection/Adjustment ...107 Steering System ...58, 107-110 Stopping, Emergency ...70 Storage, Daily ...73 Storage, Extended ...111-113 Studs ...52 Survival Preparation ...10 O Oil Filter ...83 Oil Injection System ...63 Oil Level ...67 Oil Lines ...83 Oil Recommendations...63 Oil, Engine ...67 Operation Warning ...23-24 Operator Safety ...6-20 P Parking Brake Lever Lock ...57 Passenger Warnings...