Owners Manual
Page 14
... your safety, always ride in a group of your vehicle. If it isn't possible to ride with others, and you must travel into remote areas, always carry survival equipment that allows for control of other snowmobilers. but is to the conditions you expect to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of Spark Plugs Tow Rope Extra Oil Fuel Deicer...
... your safety, always ride in a group of your vehicle. If it isn't possible to ride with others, and you must travel into remote areas, always carry survival equipment that allows for control of other snowmobilers. but is to the conditions you expect to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of Spark Plugs Tow Rope Extra Oil Fuel Deicer...
Owners Manual
Page 35
FEATURES Storage Compartments The trunk cover is 30 lbs. (14 kg). Lift the trunk assembly upward and rearward to allow a passenger to the cargo carrier sides. 6. Release the trunk cover latch. 3. Install the passenger seat securely. 5. The maximum weight capacity for the cargo carrier is removable to remove it. 4. See page 29. 2. Install the cargo bag and secure the straps to sit on the seat back or...
FEATURES Storage Compartments The trunk cover is 30 lbs. (14 kg). Lift the trunk assembly upward and rearward to allow a passenger to the cargo carrier sides. 6. Release the trunk cover latch. 3. Install the passenger seat securely. 5. The maximum weight capacity for the cargo carrier is removable to remove it. 4. See page 29. 2. Install the cargo bag and secure the straps to sit on the seat back or...
Owners Manual
Page 41
... Throttle stuck, throttle safety switch high Defective rollover switch Rollover Maximum vehicle speed Max speed limiter Engine Speed is Limited Cause Reverse is selected, speed sensor error Defective rollover switch, speed sensor error Throttle stuck, throttle lever depressed, speed sensor error Throttle stuck, throttle lever at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will limit engine RPM, vehicle speed or turbo boost (FST) if the following conditions...
... Throttle stuck, throttle safety switch high Defective rollover switch Rollover Maximum vehicle speed Max speed limiter Engine Speed is Limited Cause Reverse is selected, speed sensor error Defective rollover switch, speed sensor error Throttle stuck, throttle lever depressed, speed sensor error Throttle stuck, throttle lever at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will limit engine RPM, vehicle speed or turbo boost (FST) if the following conditions...
Owners Manual
Page 89
... the break-in period, change both the oil and the filter at full throttle or high speeds for extended periods during the first 500 miles (800 km) of operation. Vary the throttle positions. Use of a new engine and drive components will damage close-fitting engine parts. OPERATION Break-In Period The break-in period for your new Polaris snowmobile is as important...
... the break-in period, change both the oil and the filter at full throttle or high speeds for extended periods during the first 500 miles (800 km) of operation. Vary the throttle positions. Use of a new engine and drive components will damage close-fitting engine parts. OPERATION Break-In Period The break-in period for your new Polaris snowmobile is as important...
Owners Manual
Page 98
... and go through normal starting . Test the throttle lever by compressing and releasing it several times. Turbo Noise (FST) Under some conditions, when the throttle lever is released the boost pressure dump valve will release pressure, and you may cause the safety switch to an authorized Polaris dealer for service. Turn the ignition switch to an authorized Polaris dealer for service. If the throttle lever operates properly, turn the ignition switch on turbo-charged models. 95 NOTE: Excessive freeplay...
... and go through normal starting . Test the throttle lever by compressing and releasing it several times. Turbo Noise (FST) Under some conditions, when the throttle lever is released the boost pressure dump valve will release pressure, and you may cause the safety switch to an authorized Polaris dealer for service. Turn the ignition switch to an authorized Polaris dealer for service. If the throttle lever operates properly, turn the ignition switch on turbo-charged models. 95 NOTE: Excessive freeplay...
Owners Manual
Page 100
... stopping the snowmobile in forward. The light on the instrument panel will shut off. 3. n Emergency Stopping The following chart lists methods for more information about the engine stop switch. Push the yellow reverse button for one second and release. SYSTEM Ignition Switch Brake Engine Stop Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit THROTTLE CONDITION All All All 97 Electronic Reverse...
... stopping the snowmobile in forward. The light on the instrument panel will shut off. 3. n Emergency Stopping The following chart lists methods for more information about the engine stop switch. Push the yellow reverse button for one second and release. SYSTEM Ignition Switch Brake Engine Stop Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit THROTTLE CONDITION All All All 97 Electronic Reverse...
Owners Manual
Page 101
... of vehicle with the rear of the snowmobile or other objects, resulting in serious injury or death. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. Remove the key and cover the snowmobile. Slow down to the steering components. The track should be towed on...
... of vehicle with the rear of the snowmobile or other objects, resulting in serious injury or death. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. Remove the key and cover the snowmobile. Slow down to the steering components. The track should be towed on...
Owners Manual
Page 105
... O O O O O O O O O O O O O O O O 102 MAINTENANCE O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 83 83 94 83 83 83 147 -80 79 125 132 78 77 144 114 Periodic Maintenance Interval Table DAILY or PRE-RIDE INITIALLY Miles (km) YEARLY...
... O O O O O O O O O O O O O O O O 102 MAINTENANCE O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 83 83 94 83 83 83 147 -80 79 125 132 78 77 144 114 Periodic Maintenance Interval Table DAILY or PRE-RIDE INITIALLY Miles (km) YEARLY...
Owners Manual
Page 107
... the cooling system, inspect for leaks and proper circulation Inspect, replace as needed See your dealer (IQ/SwitchBack/M-10) 150 (240) 500 (800) O O O O O O Hoses Brake Pads/Disc Fuel Vent Lines Ski Toe Cooling Fins/Shroud Valve Lash -131 122 146 --- EVERY 2000 (3200) EVERY 2000 (3200) EVERY 2000 (3200) 104 O O O O O O O O O O 1500 (2400) INITIALLY EVERY 10,000 (16,000) THEREAFTER Cooling System Fuel Filter Rear Suspension Shock Oil 127...
... the cooling system, inspect for leaks and proper circulation Inspect, replace as needed See your dealer (IQ/SwitchBack/M-10) 150 (240) 500 (800) O O O O O O Hoses Brake Pads/Disc Fuel Vent Lines Ski Toe Cooling Fins/Shroud Valve Lash -131 122 146 --- EVERY 2000 (3200) EVERY 2000 (3200) EVERY 2000 (3200) 104 O O O O O O O O O O 1500 (2400) INITIALLY EVERY 10,000 (16,000) THEREAFTER Cooling System Fuel Filter Rear Suspension Shock Oil 127...
Owners Manual
Page 123
... and the vehicle has been driven at higher speeds. Avoid prolonged idle speeds, which cause plug fouling and carbonization. A spark plug with a heat range too high will always cause engine damage if the engine is fouled, replace the plug with the proper gap. • Use only resistor-type spark plugs. • Torque spark plugs to the preservative added during the assembly process. WARNING A hot exhaust system and engine can cause...
... and the vehicle has been driven at higher speeds. Avoid prolonged idle speeds, which cause plug fouling and carbonization. A spark plug with a heat range too high will always cause engine damage if the engine is fouled, replace the plug with the proper gap. • Use only resistor-type spark plugs. • Torque spark plugs to the preservative added during the assembly process. WARNING A hot exhaust system and engine can cause...
Owners Manual
Page 125
... to the lines. Replace worn or damaged fuel lines promptly. MAINTENANCE Intake Filters The intake foam filter limits snow ingestion into the intake system. Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Do not attempt to service the fuel pump. Fuel Lines Inspect the fuel lines regularly for replacement of snow. + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. If a fuel line has been damaged...
... to the lines. Replace worn or damaged fuel lines promptly. MAINTENANCE Intake Filters The intake foam filter limits snow ingestion into the intake system. Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Do not attempt to service the fuel pump. Fuel Lines Inspect the fuel lines regularly for replacement of snow. + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. If a fuel line has been damaged...
Owners Manual
Page 137
... metal base and install it around the wire harness. 5. Adjust headlight aim. Remove the plenum covering from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Carefully flip the spring back into the housing, placing it into the housing. Replace the taillight lens. 134 MAINTENANCE Lights Removing Halogen Bulbs NOTE: Do not touch a halogen...
... metal base and install it around the wire harness. 5. Adjust headlight aim. Remove the plenum covering from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Carefully flip the spring back into the housing, placing it into the housing. Replace the taillight lens. 134 MAINTENANCE Lights Removing Halogen Bulbs NOTE: Do not touch a halogen...
Owners Manual
Page 138
... 20A IGNITION RELAY FUEL PUMP RELAY FAN RELAY 135 Electrical System RELAY LABEL START SOLENOID RELAY SPARE 20A ACCESSORY EMERGENCY SPARE 30A MAINTENANCE ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power...
... 20A IGNITION RELAY FUEL PUMP RELAY FAN RELAY 135 Electrical System RELAY LABEL START SOLENOID RELAY SPARE 20A ACCESSORY EMERGENCY SPARE 30A MAINTENANCE ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power...
Owners Manual
Page 168
... may use of transportation to resolve any Polaris Servicing Dealer to repair Polaris snowmobiles. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This warranty gives you specific legal rights, and you if inconsistent with your dealer to and from the use any warranty issues. We recommend the use your copy of the Warranty Registration form to the dealer. (The...
... may use of transportation to resolve any Polaris Servicing Dealer to repair Polaris snowmobiles. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This warranty gives you specific legal rights, and you if inconsistent with your dealer to and from the use any warranty issues. We recommend the use your copy of the Warranty Registration form to the dealer. (The...
Owners Manual
Page 169
... due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for...
... due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for...
Owners Manual
Page 170
... to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage. Tampering with no additional paperwork required. Coverage Coverage for racing are covered. Used snowmobiles are not eligible under this warranty. Regular, documented service maintenance visits are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to validate this engine service contract can...
... to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage. Tampering with no additional paperwork required. Coverage Coverage for racing are covered. Used snowmobiles are not eligible under this warranty. Regular, documented service maintenance visits are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to validate this engine service contract can...
Owners Manual
Page 171
... documentation from Polaris Industries. You may be eligible for export. Notice If your vehicle was purchased will no longer be requested from the country of the country in order to perform the warranty repair. This policy does not apply to vehicles that have not followed the procedure set out above, your vehicle. How to Get Service In the...
... documentation from Polaris Industries. You may be eligible for export. Notice If your vehicle was purchased will no longer be requested from the country of the country in order to perform the warranty repair. This policy does not apply to vehicles that have not followed the procedure set out above, your vehicle. How to Get Service In the...
Owners Manual
Page 177
INDEX A Access Panel, Radiator Compartment 30 Accessories ...73 Adjustable Steering System...34-36 Air Filter (FST) ...123 Alternator Belt Inspection ...123 Apparel ...12 Avalanches...16 D Drive Belt Adjustment...137 Drive Belt Condition ...137 Drive Belt Deflection...137 Drive Belt Installation ...139 Drive Belt Removal ...138 Drive Chain Tension ...130 Driver Awareness ...15 Driveshaft Bearing Lubrication ...115 Driving Downhill...17 Driving in Hilly Terrain...18 Driving on Slippery Surfaces ...18 Driving Responsibly ...21 B Backrest (Cruiser) ...29 Battery ...148-150 Charging ...149...
INDEX A Access Panel, Radiator Compartment 30 Accessories ...73 Adjustable Steering System...34-36 Air Filter (FST) ...123 Alternator Belt Inspection ...123 Apparel ...12 Avalanches...16 D Drive Belt Adjustment...137 Drive Belt Condition ...137 Drive Belt Deflection...137 Drive Belt Installation ...139 Drive Belt Removal ...138 Drive Chain Tension ...130 Driver Awareness ...15 Driveshaft Bearing Lubrication ...115 Driving Downhill...17 Driving in Hilly Terrain...18 Driving on Slippery Surfaces ...18 Driving Responsibly ...21 B Backrest (Cruiser) ...29 Battery ...148-150 Charging ...149...
Owners Manual
Page 178
... Headlight Adjusting ...30 Helmet...12 High Temperature Indicator Light . 126 Hood Latches ...78 P Parking Brake Lever Lock ...80 Passenger Seat (Cruiser) ...32 Passenger Seat (Touring) ...29 Passenger Warning ...24 Performance Synthetic 4-Stroke Oil 105 Polaris Products ...153 Pre-Ride Checklist ...76-84 Pressure Cap Warning ...23 I Ice and Snow Build-up ...17 IFS...54 Instrumentation ...41-53 Intake Filters ...122 Intake Silencer ...19 R Rail Slide Wear...144 Rear Rear Scissor Stop ...61 Rear Shock Compression Damping, SwitchBack ...64 Rear...
... Headlight Adjusting ...30 Helmet...12 High Temperature Indicator Light . 126 Hood Latches ...78 P Parking Brake Lever Lock ...80 Passenger Seat (Cruiser) ...32 Passenger Seat (Touring) ...29 Passenger Warning ...24 Performance Synthetic 4-Stroke Oil 105 Polaris Products ...153 Pre-Ride Checklist ...76-84 Pressure Cap Warning ...23 I Ice and Snow Build-up ...17 IFS...54 Instrumentation ...41-53 Intake Filters ...122 Intake Silencer ...19 R Rail Slide Wear...144 Rear Rear Scissor Stop ...61 Rear Shock Compression Damping, SwitchBack ...64 Rear...
Owners Manual
Page 179
... ...142-143 Track Warm-Up...92-93 Track Warning...24 Traction Products...74-75 Transporting the Snowmobile ...152 Troubleshooting Drive Belt Wear/Burn ...161 Engine and Drive Train . . 154-157 IQ Suspension ...159 M-10 Suspension ...160 SwitchBack Suspension...158 Trunk (Cruiser) ...32 Turbo Noise (FST)...95 V Vehicle Identification Numbers...7 W Warning Labels/Decals ...23-26 Warranty, Engine Emissions . . 169-170 Wear Strips ...75 Weight Transfer...62 Windchill/Temperature Charts ...22 176
... ...142-143 Track Warm-Up...92-93 Track Warning...24 Traction Products...74-75 Transporting the Snowmobile ...152 Troubleshooting Drive Belt Wear/Burn ...161 Engine and Drive Train . . 154-157 IQ Suspension ...159 M-10 Suspension ...160 SwitchBack Suspension...158 Trunk (Cruiser) ...32 Turbo Noise (FST)...95 V Vehicle Identification Numbers...7 W Warning Labels/Decals ...23-26 Warranty, Engine Emissions . . 169-170 Wear Strips ...75 Weight Transfer...62 Windchill/Temperature Charts ...22 176