Owners Manual
Page 16
.... General Warning Decal WARNING • Read and understand warnings and the Owner's Manual before starting the engine. • This vehicle can cause loss of control. • Verify proper operation of the throttle control assembly. The part number is intended for a replacement. Depress the switch to match the experience and ability of an adult. Use of this vehicle on the top of all decals. Replacement safety decals are...
.... General Warning Decal WARNING • Read and understand warnings and the Owner's Manual before starting the engine. • This vehicle can cause loss of control. • Verify proper operation of the throttle control assembly. The part number is intended for a replacement. Depress the switch to match the experience and ability of an adult. Use of this vehicle on the top of all decals. Replacement safety decals are...
Owners Manual
Page 18
... your snowmobile. Never take the gas cap off to the strap. Recoil Starter Handle Pull the recoil starter handle to the switch on your snowmobile. An adult will help start the engine. Always make sure it the first time. Tether Strap/Switch Attach to Loop or Wrist Always attach the tether strap to your body and to start it 's tightly closed. Always have...
... your snowmobile. Never take the gas cap off to the strap. Recoil Starter Handle Pull the recoil starter handle to the switch on your snowmobile. An adult will help start the engine. Always make sure it the first time. Tether Strap/Switch Attach to Loop or Wrist Always attach the tether strap to your body and to start it 's tightly closed. Always have...
Owners Manual
Page 26
... trees. Riding Rules " " YOUTH SECTION " " " Always sit down Keep both feet on the running boards Attach tether strap to loop or right wrist Attach tether strap to the switch on the running boards. Keep both feet on your snowmobile every time you drive. Ride your snowmobile. Never follow... another snowmobile too closely. Always be a polite driver. Keep both ...
... trees. Riding Rules " " YOUTH SECTION " " " Always sit down Keep both feet on the running boards Attach tether strap to loop or right wrist Attach tether strap to the switch on the running boards. Keep both feet on your snowmobile every time you drive. Ride your snowmobile. Never follow... another snowmobile too closely. Always be a polite driver. Keep both ...
Owners Manual
Page 29
... the steering linkage. If the throttle does not function smoothly, do not start the engine. n Check the brake for brake lever travel specifications. It's very important to the idle position without binding or hesitation. When the lever is released, it should return to it periodically to serious injury or death. Have the brakes serviced before operating the snowmobile. WARNING The throttle and brake are...
... the steering linkage. If the throttle does not function smoothly, do not start the engine. n Check the brake for brake lever travel specifications. It's very important to the idle position without binding or hesitation. When the lever is released, it should return to it periodically to serious injury or death. Have the brakes serviced before operating the snowmobile. WARNING The throttle and brake are...
Owners Manual
Page 40
... rear of water. If necessary, limit the maximum speed of the driver's body weight. On hard surfaces the snowmobile will not make turns. It may skid out of the deep snow. WARNING Children must never ride on a frozen body of the snowmobile to stop the engine. Maneuverability will be best to change for lighter operators. Ice and Hard-Packed Surfaces Steering and braking control...
... rear of water. If necessary, limit the maximum speed of the driver's body weight. On hard surfaces the snowmobile will not make turns. It may skid out of the deep snow. WARNING Children must never ride on a frozen body of the snowmobile to stop the engine. Maneuverability will be best to change for lighter operators. Ice and Hard-Packed Surfaces Steering and braking control...
Owners Manual
Page 45
...period for the engine. Do not operate at full throttle or high speeds during the first three hours of operation, or the time it takes to familiarize yourself with gasoline. 2. See pages 19 and 25. 6. Careful treatment of gasoline. Fill the fuel tank with vehicle operation and handling. 4. Select...See page 61. 3. Change the oil after the first 20 hours of use the first two tanks full of a new engine will damage close-fitted engine parts. No single action on the daily pre-ride inspection checklist. Perform regular checks on fluid levels, controls and areas outlined on ...
...period for the engine. Do not operate at full throttle or high speeds during the first three hours of operation, or the time it takes to familiarize yourself with gasoline. 2. See pages 19 and 25. 6. Careful treatment of gasoline. Fill the fuel tank with vehicle operation and handling. 4. Select...See page 61. 3. Change the oil after the first 20 hours of use the first two tanks full of a new engine will damage close-fitted engine parts. No single action on the daily pre-ride inspection checklist. Perform regular checks on fluid levels, controls and areas outlined on ...
Owners Manual
Page 51
... person may maintain, replace, or repair the emission control devices or systems on your snowmobile. Any qualified repair shop or qualified person may remove the factory-installed emissions information hangtag, which is certified to your qualified service technician. Polaris recommends that the specified maintenance is permanently affixed to a qualified dealer for the spark plugs and oil changes to perform any service that may be...
... person may maintain, replace, or repair the emission control devices or systems on your snowmobile. Any qualified repair shop or qualified person may remove the factory-installed emissions information hangtag, which is certified to your qualified service technician. Polaris recommends that the specified maintenance is permanently affixed to a qualified dealer for the spark plugs and oil changes to perform any service that may be...
Owners Manual
Page 54
... (see dealer) Tighten rear idler wheel bolts if loose Check spark plug condition Check for brake cable wear and adjustment Throttle cable pivot slug Lubricate steering post support bracket and pivot (aerosol) Grease ski spindles Lubricate ski bushings to spindle area Grease lower steering post pivot Grease rear suspension pivot shafts Lubricate throttle cable Lubricate choke slide and cable Inspect exhaust pipe for cracks or...
... (see dealer) Tighten rear idler wheel bolts if loose Check spark plug condition Check for brake cable wear and adjustment Throttle cable pivot slug Lubricate steering post support bracket and pivot (aerosol) Grease ski spindles Lubricate ski bushings to spindle area Grease lower steering post pivot Grease rear suspension pivot shafts Lubricate throttle cable Lubricate choke slide and cable Inspect exhaust pipe for cracks or...
Owners Manual
Page 55
.... Avoid prolonged idle speeds, which cause plug fouling and carbonization. Spark plug condition is indicative of engine operation. WARNING A hot exhaust system and engine can result in the tool pouch, rotate the spark plug counterclockwise to 12-14 ft. Spark Plug Removal and Replacement 1. Torque to remove it. 4. Refer to the preservative added during the assembly process. Always use the spark plugs recommended for recommended spark plug type and gap...
.... Avoid prolonged idle speeds, which cause plug fouling and carbonization. Spark plug condition is indicative of engine operation. WARNING A hot exhaust system and engine can result in the tool pouch, rotate the spark plug counterclockwise to 12-14 ft. Spark Plug Removal and Replacement 1. Torque to remove it. 4. Refer to the preservative added during the assembly process. Always use the spark plugs recommended for recommended spark plug type and gap...
Owners Manual
Page 58
... foul plugs and cause generally poor engine performance. The number stamped in piston burning, bearing failure, or complete engine failure. This results in the end of the fuel. Correct setup provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the factory for conditions in overheating of the combustion chamber causing pre-ignition...
... foul plugs and cause generally poor engine performance. The number stamped in piston burning, bearing failure, or complete engine failure. This results in the end of the fuel. Correct setup provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the factory for conditions in overheating of the combustion chamber causing pre-ignition...
Owners Manual
Page 59
... expose the cable adjuster. 2. WARNING Improper brake adjustment can result in brake failure, which could result in severe injury or death. Jam Nut Barrel Nut Cables Rubber Covers 56 If clearance is more than 3/4" (19 mm), adjust the brake cable as possible. Perform the adjustment procedures exactly as outlined, or see your Polaris dealer for installation of...
... expose the cable adjuster. 2. WARNING Improper brake adjustment can result in brake failure, which could result in severe injury or death. Jam Nut Barrel Nut Cables Rubber Covers 56 If clearance is more than 3/4" (19 mm), adjust the brake cable as possible. Perform the adjustment procedures exactly as outlined, or see your Polaris dealer for installation of...
Owners Manual
Page 74
...) off the ground. 2. Skag Replacement 1. WARNING Worn skis and/or skags will adversely affect handling and can cause loss of vehicle control, which can lead to half their original diameter. Remove the forward portion of the ski. NOTE: If the rear idler wheel assembly washers are removed... of the skag is a replaceable bar attached to the underside of the skag. 4. Rear Idler Wheel Washer Domed Side Outward 71 Maintenance Ski Skags ADULT SECTION The skag is to assist in turning the snowmobile and to maintain positive steering characteristics. Remove the attaching nuts...
...) off the ground. 2. Skag Replacement 1. WARNING Worn skis and/or skags will adversely affect handling and can cause loss of vehicle control, which can lead to half their original diameter. Remove the forward portion of the ski. NOTE: If the rear idler wheel assembly washers are removed... of the skag is a replaceable bar attached to the underside of the skag. 4. Rear Idler Wheel Washer Domed Side Outward 71 Maintenance Ski Skags ADULT SECTION The skag is to assist in turning the snowmobile and to maintain positive steering characteristics. Remove the attaching nuts...
Owners Manual
Page 78
... the engine is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline. Slowly pull the recoil starter handle until it in the carburetor, run the engine until resistance is felt. Reinstall the spark plug. 8. Treat the fuel system with an oiled cloth. Observe all fire safety rules when draining the carburetor. Maintenance Storage ADULT SECTION Off season or extended storage...
... the engine is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline. Slowly pull the recoil starter handle until it in the carburetor, run the engine until resistance is felt. Reinstall the spark plug. 8. Treat the fuel system with an oiled cloth. Observe all fire safety rules when draining the carburetor. Maintenance Storage ADULT SECTION Off season or extended storage...
Owners Manual
Page 83
Fuel Screw 1.75 Turns Pilot Air Jet 1.3 mm Cooling Air Cylinders 1 Ignition Timing 23° BTDC @ 3600 RPM Ignition Type Flywheel Magneto (solid state) Spark Plug/Gap NGK BR6ES/.028" (.70 mm) Recommended Engine Oil PS-4 or PS-4 Plus Recommended Fuel Octane Minimum 87 octane non-oxygenated or 89 octane oxygenated 80 SPECIFICATIONS Capacities and Dimensions Body Style Rider/Weight Capacity Dry Weight Fuel Tank Capacity Engine Oil Capacity Height Length Width Track Length Track Width Brake Type Ski Center Distance Clutch Type Drive Chain Length Mini Indy 1/140 lbs...
Fuel Screw 1.75 Turns Pilot Air Jet 1.3 mm Cooling Air Cylinders 1 Ignition Timing 23° BTDC @ 3600 RPM Ignition Type Flywheel Magneto (solid state) Spark Plug/Gap NGK BR6ES/.028" (.70 mm) Recommended Engine Oil PS-4 or PS-4 Plus Recommended Fuel Octane Minimum 87 octane non-oxygenated or 89 octane oxygenated 80 SPECIFICATIONS Capacities and Dimensions Body Style Rider/Weight Capacity Dry Weight Fuel Tank Capacity Engine Oil Capacity Height Length Width Track Length Track Width Brake Type Ski Center Distance Clutch Type Drive Chain Length Mini Indy 1/140 lbs...
Owners Manual
Page 86
... snowmobile and its engine. Model number 3. Date of trouble experienced 6. Serial number 2. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Polaris Customer Service United States: 1-763-417-8650 Canada: 1-204-925-7100 83 Length of time and conditions of your Polaris dealer for replacement parts, service or warranty. Dealer name 4. Previous...
... snowmobile and its engine. Model number 3. Date of trouble experienced 6. Serial number 2. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Polaris Customer Service United States: 1-763-417-8650 Canada: 1-204-925-7100 83 Length of time and conditions of your Polaris dealer for replacement parts, service or warranty. Dealer name 4. Previous...
Owners Manual
Page 90
... wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Conditions and Exclusions Warranty applies to the product only and does not allow for...
... wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Conditions and Exclusions Warranty applies to the product only and does not allow for...
Owners Manual
Page 92
... discretion. The fuel pump is subject to validate this warranty. Gaskets are covered, as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is automatic with no additional paperwork required. WARRANTY Polaris Second Year Engine Service Contract Coverage for second year engine failures due to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. Coverage is limited to , the drive belt, are excluded...
... discretion. The fuel pump is subject to validate this warranty. Gaskets are covered, as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is automatic with no additional paperwork required. WARRANTY Polaris Second Year Engine Service Contract Coverage for second year engine failures due to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. Coverage is limited to , the drive belt, are excluded...
Owners Manual
Page 94
..., be authorized to perform the warranty repair. Upon residence verification, the servicing dealer will continue to be covered by an authorized Polaris dealer. Notice 91 Outside the Country where your vehicle was purchased: If you should take your vehicle was originally purchased, all warranty coverage will no longer be denied. Vehicles importation rules vary considerably from Polaris Industries in order to...
..., be authorized to perform the warranty repair. Upon residence verification, the servicing dealer will continue to be covered by an authorized Polaris dealer. Notice 91 Outside the Country where your vehicle was purchased: If you should take your vehicle was originally purchased, all warranty coverage will no longer be denied. Vehicles importation rules vary considerably from Polaris Industries in order to...
Owners Manual
Page 99
...-93 Engine Oil ...61-62 Engine Starting ...45 Engine Stop Switch ...14 Environment ...7-8 Exhaust System ...54 O Oil Change...62 Oil Level ...61 Oil Recommendations ...61 Oil, Engine...61-62 Operation ...43-47 Operation Warnings...29-39 P Polaris Products ...82 Pre-Ride Check ...19-28 Pre-Ride Warm-Up ...47 F Fall Tune-Up ...Fuel ...Fuel Lines ...Fuel Valve ...78 43 54 54 R Recoil Starter ...15 Registration, Warranty...85 Riding Rules ...21-24 G Gas Cap...
...-93 Engine Oil ...61-62 Engine Starting ...45 Engine Stop Switch ...14 Environment ...7-8 Exhaust System ...54 O Oil Change...62 Oil Level ...61 Oil Recommendations ...61 Oil, Engine...61-62 Operation ...43-47 Operation Warnings...29-39 P Polaris Products ...82 Pre-Ride Check ...19-28 Pre-Ride Warm-Up ...47 F Fall Tune-Up ...Fuel ...Fuel Lines ...Fuel Valve ...78 43 54 54 R Recoil Starter ...15 Registration, Warranty...85 Riding Rules ...21-24 G Gas Cap...
Owners Manual
Page 100
... Conditions...37 Spark Plug Condition ...52 Spark Plugs ...52-53 Speed/Performance Regulation...44 Starting the Engine ...45 Steering Adjustment ...69 Steering Inspection ...69 Steering System ...68 Stop Switch ...14 Stopping ...18 Stopping Procedures ...46 Storage ...46, 75-77 Engine Fogging...75 Stabilize the Fuel ...76 Storage Area ...77 Track and Suspension ...77 Suspension Components ...72 Suspension Lubrication...72 T Tether Strap/Switch ...15 Throttle Cable Lubrication ...58 Throttle Cable Pivot Slug ...58 Throttle Lever ...14 Towing...
... Conditions...37 Spark Plug Condition ...52 Spark Plugs ...52-53 Speed/Performance Regulation...44 Starting the Engine ...45 Steering Adjustment ...69 Steering Inspection ...69 Steering System ...68 Stop Switch ...14 Stopping ...18 Stopping Procedures ...46 Storage ...46, 75-77 Engine Fogging...75 Stabilize the Fuel ...76 Storage Area ...77 Track and Suspension ...77 Suspension Components ...72 Suspension Lubrication...72 T Tether Strap/Switch ...15 Throttle Cable Lubrication ...58 Throttle Cable Pivot Slug ...58 Throttle Lever ...14 Towing...