Owners Manual
Page 15
... your abilities. Shift your weight forward. Safety • Always follow proper procedures for turning as described in this manual. Check the terrain carefully before you start up any hill. Practice turning at low speeds before attempting larger hills. • Always follow proper procedures for climbing hills as described in this manual. Never open the throttle suddenly or make sudden gear changes. Never...
... your abilities. Shift your weight forward. Safety • Always follow proper procedures for turning as described in this manual. Check the terrain carefully before you start up any hill. Practice turning at low speeds before attempting larger hills. • Always follow proper procedures for climbing hills as described in this manual. Never open the throttle suddenly or make sudden gear changes. Never...
Owners Manual
Page 17
Test your weight carefully avoiding sudden movements, maintain a slow and steady forward motion, do not make sudden turns or stops, and do not make sudden throttle changes. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-...lightly several times to let friction dry out the pads. • Always use the size and type of accessories. • Never exceed the stated load capacity for obstacles before operating in this manual. Always maintain proper tire pressure as described in a new area. If you cannot avoid water...
Test your weight carefully avoiding sudden movements, maintain a slow and steady forward motion, do not make sudden turns or stops, and do not make sudden throttle changes. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-...lightly several times to let friction dry out the pads. • Always use the size and type of accessories. • Never exceed the stated load capacity for obstacles before operating in this manual. Always maintain proper tire pressure as described in a new area. If you cannot avoid water...
Owners Manual
Page 18
... a Polaris ATV any equipment that may change the handling characteristics of the vehicle, or make any modifications have been made to the vehicle, that increase its speed or power. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on your Polaris ATV ...vehicle create a substantial safety hazard and increase the risk of our customers and for the general public. NOTE: The addition of certain accessories may increase the speed or power of the ATV. Any modifications to the vehicle for these purposes. The warranty on the ATV. 15 Safety...
... a Polaris ATV any equipment that may change the handling characteristics of the vehicle, or make any modifications have been made to the vehicle, that increase its speed or power. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on your Polaris ATV ...vehicle create a substantial safety hazard and increase the risk of our customers and for the general public. NOTE: The addition of certain accessories may increase the speed or power of the ATV. Any modifications to the vehicle for these purposes. The warranty on the ATV. 15 Safety...
Owners Manual
Page 26
.... 8. Tether Switch Never ride without the tether strap attached to your right wrist and to your ATV. Ignition Switch 9. The tether strap must be attached snugly to your right wrist and to your ATV every time you fall off the engine. 9. The ignition switch key must always be turned on before pushing the start button. Ignition Switch - Tether Strap and Switch - If you drive.
.... 8. Tether Switch Never ride without the tether strap attached to your right wrist and to your ATV. Ignition Switch 9. The tether strap must be attached snugly to your right wrist and to your ATV every time you fall off the engine. 9. The ignition switch key must always be turned on before pushing the start button. Ignition Switch - Tether Strap and Switch - If you drive.
Owners Manual
Page 38
... - LOCATE AND READ OWNER'S MANUAL. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. + 35 ALWAYS use on hills and rough terrain and in SEVERE INJURY OR DEATH. on public roads - NEVER operate: without proper training or instruction; Always use can occur with another vehicle; a collision can result in turns; FOLLOW ALL INSTRUCTIONS AND WARNINGS. Operation Warning WARNING Safety Decals Improper ATV...
... - LOCATE AND READ OWNER'S MANUAL. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. + 35 ALWAYS use on hills and rough terrain and in SEVERE INJURY OR DEATH. on public roads - NEVER operate: without proper training or instruction; Always use can occur with another vehicle; a collision can result in turns; FOLLOW ALL INSTRUCTIONS AND WARNINGS. Operation Warning WARNING Safety Decals Improper ATV...
Owners Manual
Page 79
Use unleaded gasoline with a minimum pump octane of 87. Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars. Refer to the specifications section beginning on page 172 for fuel tank capacity. 76
Use unleaded gasoline with a minimum pump octane of 87. Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars. Refer to the specifications section beginning on page 172 for fuel tank capacity. 76
Owners Manual
Page 86
... the fuel tank with vehicle operation and handling. 4. Vary throttle positions. Item Engine oil change Oil pre-filter screen Transmission oil Valve clearance Remarks Perform break-in oil change Clean filter with oil change See your dealer for inspection and adjustment See Page 122 123 126 -- 83 See page 121. 3. Do not operate at first. Perform the following maintenance at the end of the break-in oil change Perform break-in period. Check the oil...
... the fuel tank with vehicle operation and handling. 4. Vary throttle positions. Item Engine oil change Oil pre-filter screen Transmission oil Valve clearance Remarks Perform break-in oil change Clean filter with oil change See your dealer for inspection and adjustment See Page 122 123 126 -- 83 See page 121. 3. Do not operate at first. Perform the following maintenance at the end of the break-in oil change Perform break-in period. Check the oil...
Owners Manual
Page 112
...-002. Exhaust Emission Control System Emission Control Systems The emissions from the exhaust of this vehicle. NOTE: The installation of devices that the operator perform. Engine idle speed is located on the clutch cover or engine case near the clutch box. Any other adjustments should be maintained at Polaris specifications to achieve optimal performance. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition.
...-002. Exhaust Emission Control System Emission Control Systems The emissions from the exhaust of this vehicle. NOTE: The installation of devices that the operator perform. Engine idle speed is located on the clutch cover or engine case near the clutch box. Any other adjustments should be maintained at Polaris specifications to achieve optimal performance. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition.
Owners Manual
Page 118
...Maintenance Chart Item Battery X X X X QE Engine oil change ; clean annually if ATV is operated less than 10 hours Lubricate all fittings, pivots, cables, etc. replace if necessary Inspect; lubricate; replace if necessary See Page 160 122 126 123 ------ Check clearance; adjust; Maintenance Interval (whichever comes first) Hours 20 30 40 40 50 50 50 50 50...and change the oil Drain and change the oil Clean filter at every oil change Transmission oil Oil pre-filter screen General lubrication Valve clearance Carburetor float bowl QE QE Throttle cable/ETC switch Choke cable Maintenance ...
...Maintenance Chart Item Battery X X X X QE Engine oil change ; clean annually if ATV is operated less than 10 hours Lubricate all fittings, pivots, cables, etc. replace if necessary Inspect; lubricate; replace if necessary See Page 160 122 126 123 ------ Check clearance; adjust; Maintenance Interval (whichever comes first) Hours 20 30 40 40 50 50 50 50 50...and change the oil Drain and change the oil Clean filter at every oil change Transmission oil Oil pre-filter screen General lubrication Valve clearance Carburetor float bowl QE QE Throttle cable/ETC switch Choke cable Maintenance ...
Owners Manual
Page 119
E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; X Perform these services. 116 Maintenance Item E Q XQ QE QE X Q Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing 50 50 50 100 100 100 100 100 Calendar 6M 6M 6M 12 M 12 M 12 M 12 M 12 M Miles (Km) 500 (800) 500...
E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; X Perform these services. 116 Maintenance Item E Q XQ QE QE X Q Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing 50 50 50 100 100 100 100 100 Calendar 6M 6M 6M 12 M 12 M 12 M 12 M 12 M Miles (Km) 500 (800) 500...
Owners Manual
Page 120
replace worn parts Inspect; replace as needed Clean out Inspect periodically; Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Q Toe adjustment Maintenance Remarks Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. clean; Inspect; adjust when parts are replaced See Page ---134 146 Maintenance Interval (whichever comes first) Hours Calendar 12 M 12 M 12 M 36 M -Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 3000 (4800) 100 100 100 300 X Q Q 117
replace worn parts Inspect; replace as needed Clean out Inspect periodically; Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Q Toe adjustment Maintenance Remarks Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. clean; Inspect; adjust when parts are replaced See Page ---134 146 Maintenance Interval (whichever comes first) Hours Calendar 12 M 12 M 12 M 36 M -Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 3000 (4800) 100 100 100 300 X Q Q 117
Owners Manual
Page 123
Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 110. Under These Operating Conditions Outside air temperature is above 32° F/0° C Outside air temperature is not used. Oil may need to be changed more frequently if Polaris oil is below 32° F/0° C Use This Recommended Oil Polaris Synthetic Youth Oil (or Synthetic...
Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 110. Under These Operating Conditions Outside air temperature is above 32° F/0° C Outside air temperature is not used. Oil may need to be changed more frequently if Polaris oil is below 32° F/0° C Use This Recommended Oil Polaris Synthetic Youth Oil (or Synthetic...
Owners Manual
Page 140
Turning the screw out (counterclockwise) will raise RPM. Carburetor Maintenance If the engine idle speed is reached. Allow the engine to run for approximately five minutes. 4. Adjust the carburetor idle screw either in (clockwise) will lower RPM. 137 Turning the screw in or out until the desired idle RPM is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Lock the parking brake. 3. Start the engine. 2.
Turning the screw out (counterclockwise) will raise RPM. Carburetor Maintenance If the engine idle speed is reached. Allow the engine to run for approximately five minutes. 4. Adjust the carburetor idle screw either in (clockwise) will lower RPM. 137 Turning the screw in or out until the desired idle RPM is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Lock the parking brake. 3. Start the engine. 2.
Owners Manual
Page 160
... the ground. 5. Axle and Wheel Nuts All nuts with a cotter pin installed must be service by your authorized Polaris dealer. 157 Lower the vehicle to 22 ft. lbs. (30 Nm). Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Wheel Installation Maintenance 1. Install the wheel bolts and finger tighten them. 4. All service must be performed by an authorized Polaris dealer. Lock the parking brake. 2.
... the ground. 5. Axle and Wheel Nuts All nuts with a cotter pin installed must be service by your authorized Polaris dealer. 157 Lower the vehicle to 22 ft. lbs. (30 Nm). Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Wheel Installation Maintenance 1. Install the wheel bolts and finger tighten them. 4. All service must be performed by an authorized Polaris dealer. Lock the parking brake. 2.
Owners Manual
Page 175
Specifications Outlaw 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 172 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel
Specifications Outlaw 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 172 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel
Owners Manual
Page 188
... to resolve any Polaris Servicing Dealer to repair Polaris ATVs. When requesting warranty service you must take it to a Polaris dealer authorized to perform warranty service. Warranty HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must present your copy of Polaris engine oil. 2. however, you use of state or federal law, all other warranty terms will contact the appropriate personnel at Polaris. Please work with your original...
... to resolve any Polaris Servicing Dealer to repair Polaris ATVs. When requesting warranty service you must take it to a Polaris dealer authorized to perform warranty service. Warranty HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must present your copy of Polaris engine oil. 2. however, you use of state or federal law, all other warranty terms will contact the appropriate personnel at Polaris. Please work with your original...
Owners Manual
Page 189
...: Warranty or Service Bulletin repairs must show the dealer photo identification from Polaris Industries. Warranty EXPORTED VEHICLES EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to Safety Recalls. This policy does not apply to vehicles registered...
...: Warranty or Service Bulletin repairs must show the dealer photo identification from Polaris Industries. Warranty EXPORTED VEHICLES EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to Safety Recalls. This policy does not apply to vehicles registered...
Owners Manual
Page 197
... Hillsides ...100-101 Driving Downhill ...104 Driving on Slippery Surfaces . 96-97 Driving Over Obstacles ...95 Driving Procedure ...93 Driving Through Water ...106-107 Driving Uphill ...98-99 C Electronic Throttle Control...69 Emission Control Systems . . 108-109 Engine Start Button ...67 Engine Stop Switch ...66 Equipment Modifications ...15 Eye Protection...92 Fuel Filter ...125 Fuel Stabilizer...168 Fuel System ...74-76 Fuel Valve...77 Gas Cap...21, 76 Gearcase Capacity ...127 Gloves...92...
... Hillsides ...100-101 Driving Downhill ...104 Driving on Slippery Surfaces . 96-97 Driving Over Obstacles ...95 Driving Procedure ...93 Driving Through Water ...106-107 Driving Uphill ...98-99 C Electronic Throttle Control...69 Emission Control Systems . . 108-109 Engine Start Button ...67 Engine Stop Switch ...66 Equipment Modifications ...15 Eye Protection...92 Fuel Filter ...125 Fuel Stabilizer...168 Fuel System ...74-76 Fuel Valve...77 Gas Cap...21, 76 Gearcase Capacity ...127 Gloves...92...
Owners Manual
Page 198
..., Transmission ...126 Parking on a Hill or Incline ...105 Periodic Maintenance Chart. 110-117 Polaris Products ...174 Polishing...166 Pre-Ride Inspection ...84-86 Product Safety Commission...14 Riding Gear ...91-92 O P M R Safety Decals Age Warning ...36 Clutch Cover Warning ...39 No Passenger Warning ...38 Operation Warning...35 Tire Pressure Warning ...37 Safety Training ...7 Seat Latch ...21 Severe Use...111 Shock Spring Adjustment ...148 Signal words ...8 Spark Arrestor ...134-135 Spark Plug Change ...129 Spark Plugs ...128-129 Specifications ...172-173 Speed Control...
..., Transmission ...126 Parking on a Hill or Incline ...105 Periodic Maintenance Chart. 110-117 Polaris Products ...174 Polishing...166 Pre-Ride Inspection ...84-86 Product Safety Commission...14 Riding Gear ...91-92 O P M R Safety Decals Age Warning ...36 Clutch Cover Warning ...39 No Passenger Warning ...38 Operation Warning...35 Tire Pressure Warning ...37 Safety Training ...7 Seat Latch ...21 Severe Use...111 Shock Spring Adjustment ...148 Signal words ...8 Spark Arrestor ...134-135 Spark Plug Change ...129 Spark Plugs ...128-129 Specifications ...172-173 Speed Control...
Owners Manual
Page 199
... Switches Engine Start Button ...67 Engine Stop Switch ...19, 66 Horn Button...19 Ignition Switch ...23 Main Key Switch...65 Tether Switch ...23 S Tail Light ...158 Tether Strap ...23 Throttle ...68 Throttle Cable Adjustment ...140 Throttle Control ...19 Throttle Lever ...69 Throttle Stop Speed Control ...139 Tire Tread Depth ...156 Tires...155 Toe Alignment...146-147 Transmission Oil ...126-127 Transporting the ATV ...171 Turning Around on a Hill . . 102-103 T Vehicle Identification Numbers ...64 Vehicle Immersion ...130-131 Warranty...
... Switches Engine Start Button ...67 Engine Stop Switch ...19, 66 Horn Button...19 Ignition Switch ...23 Main Key Switch...65 Tether Switch ...23 S Tail Light ...158 Tether Strap ...23 Throttle ...68 Throttle Cable Adjustment ...140 Throttle Control ...19 Throttle Lever ...69 Throttle Stop Speed Control ...139 Tire Tread Depth ...156 Tires...155 Toe Alignment...146-147 Transmission Oil ...126-127 Transporting the ATV ...171 Turning Around on a Hill . . 102-103 T Vehicle Identification Numbers ...64 Vehicle Immersion ...130-131 Warranty...