Owners Manual
Page 5
...Polaris Sales Inc. All information contained within , whether whole or in U.S.A. 2009 Outlaw 50 ATV Owner's Manual P/N 9921811 2 Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication are registered trademarks of Polaris... based on the latest product information at the time of the depictions and/or procedures contained within this publication. Any reprinting or reuse of publication. POLARIS and POLARIS THE WAY OUT are intended for omissions or ...
...Polaris Sales Inc. All information contained within , whether whole or in U.S.A. 2009 Outlaw 50 ATV Owner's Manual P/N 9921811 2 Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication are registered trademarks of Polaris... based on the latest product information at the time of the depictions and/or procedures contained within this publication. Any reprinting or reuse of publication. POLARIS and POLARIS THE WAY OUT are intended for omissions or ...
Owners Manual
Page 18
Safety Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the ATV is stored. • Do not overfill the tank. Do not fill the tank neck. •...
Safety Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the ATV is stored. • Do not overfill the tank. Do not fill the tank neck. •...
Owners Manual
Page 36
... READ OWNER'S MANUAL. Never carry passengers. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7175376 + 33 with a passenger - pavement may seriously affect handling and control. Never use an approved helmet and protective gear. avoid paved surfaces - at speeds too fast for your skills or the conditions; Always use on public roads. Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use with another vehicle; passengers affect balance and steering and...
... READ OWNER'S MANUAL. Never carry passengers. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7175376 + 33 with a passenger - pavement may seriously affect handling and control. Never use an approved helmet and protective gear. avoid paved surfaces - at speeds too fast for your skills or the conditions; Always use on public roads. Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use with another vehicle; passengers affect balance and steering and...
Owners Manual
Page 48
... will pull away from the switch and the engine will stop. 8. The tether strap must be attached snugly to your right wrist and to turn off your body. 45 Be careful not to your ATV every time you fall off the engine. 9. You can also use this key to your ATV. Ignition Switch 9. Tether Strap and Switch - Ignition Switch - Know Your ATV 8.
... will pull away from the switch and the engine will stop. 8. The tether strap must be attached snugly to your right wrist and to turn off your body. 45 Be careful not to your ATV every time you fall off the engine. 9. You can also use this key to your ATV. Ignition Switch 9. Tether Strap and Switch - Ignition Switch - Know Your ATV 8.
Owners Manual
Page 61
... position as the engine warms up and runs smoothly. 58 When the engine starts, gradually return the choke lever to the left before starting the engine. Both the main switch and the engine stop switch shut off all electrical power to provide the operator with a quick means of stuck throttle or other emergency. Features and Controls Engine Stop Switch The engine will not start a cold engine. Horn Stop Switch Start Button Choke Lever...
... position as the engine warms up and runs smoothly. 58 When the engine starts, gradually return the choke lever to the left before starting the engine. Both the main switch and the engine stop switch shut off all electrical power to provide the operator with a quick means of stuck throttle or other emergency. Features and Controls Engine Stop Switch The engine will not start a cold engine. Horn Stop Switch Start Button Choke Lever...
Owners Manual
Page 64
... to the throttle control. 61 Modifications to the electronic throttle control could result in an open position when the operator releases the throttle lever, the engine will stop and power to increase engine speed and vehicle movement. Features and Controls Throttle Lever Press the throttle lever toward the handlebar to the rear wheels will cease. Engine speed returns to idle when the lever is installed and properly routed to perform as...
... to the throttle control. 61 Modifications to the electronic throttle control could result in an open position when the operator releases the throttle lever, the engine will stop and power to increase engine speed and vehicle movement. Features and Controls Throttle Lever Press the throttle lever toward the handlebar to the rear wheels will cease. Engine speed returns to idle when the lever is installed and properly routed to perform as...
Owners Manual
Page 68
Use unleaded gasoline with a minimum pump octane of 87. Refer to the specifications section beginning on page 156 for fuel tank capacity. 65 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars.
Use unleaded gasoline with a minimum pump octane of 87. Refer to the specifications section beginning on page 156 for fuel tank capacity. 65 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars.
Owners Manual
Page 74
.... 3. See page 15. 2. Do not operate at first. End of the break-in oil change Oil pre-filter screen Transmission oil Valve clearance 4. Vary throttle positions. Always exercise extreme caution whenever handling gasoline. Drive slowly at sustained idle. 5. Item Engine oil change See your dealer for inspection and adjustment 71 Perform the following maintenance at the end of Break-In Remarks See Page 106 107 110 --
.... 3. See page 15. 2. Do not operate at first. End of the break-in oil change Oil pre-filter screen Transmission oil Valve clearance 4. Vary throttle positions. Always exercise extreme caution whenever handling gasoline. Drive slowly at sustained idle. 5. Item Engine oil change See your dealer for inspection and adjustment 71 Perform the following maintenance at the end of Break-In Remarks See Page 106 107 110 --
Owners Manual
Page 96
... of this vehicle are controlled by an authorized Polaris dealer. Electromagnetic Interference This spark ignition system complies with the EMC requirements of European directives 97/24/EC and 2004/108/EC. 93 The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition. Engine idle speed is located on the clutch cover or engine case near the clutch box. This vehicle complies...
... of this vehicle are controlled by an authorized Polaris dealer. Electromagnetic Interference This spark ignition system complies with the EMC requirements of European directives 97/24/EC and 2004/108/EC. 93 The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition. Engine idle speed is located on the clutch cover or engine case near the clutch box. This vehicle complies...
Owners Manual
Page 100
... as needed . See Page 72 Q Inspect; Maintenance Periodic Maintenance Chart Item Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Air filter, pre-filter & main element Air box sediment tube Headlamp/tail lamp Maintenance Interval (whichever comes first) Hours Calendar Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Miles (Km Remarks Check each day before operating...
... as needed . See Page 72 Q Inspect; Maintenance Periodic Maintenance Chart Item Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Air filter, pre-filter & main element Air box sediment tube Headlamp/tail lamp Maintenance Interval (whichever comes first) Hours Calendar Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Miles (Km Remarks Check each day before operating...
Owners Manual
Page 103
... Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Change filter Inspect Inspect Inspect See Page ----109 ---- Maintenance Periodic Maintenance Chart Item E Q XQ QE QE X Q Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing Maintenance Interval (whichever comes first) Hours 50 50 50 100 100 100 100 100 Calendar 6M 6M 6M 12 M 12 M 12 M 12 M 12 M Miles...
... Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Change filter Inspect Inspect Inspect See Page ----109 ---- Maintenance Periodic Maintenance Chart Item E Q XQ QE QE X Q Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing Maintenance Interval (whichever comes first) Hours 50 50 50 100 100 100 100 100 Calendar 6M 6M 6M 12 M 12 M 12 M 12 M 12 M Miles...
Owners Manual
Page 104
replace as needed Clean out Inspect periodically; Maintenance Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Q Toe adjustment Maintenance Interval (whichever comes first) Hours Calendar 12 M 12 M 12 M 36 M -Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 3000 (4800) 100 100 100 300 Remarks Inspect for wear, routing, security; adjust when parts are replaced See Page ---118 130 X Q Q 101 apply dielectric grease to connectors subjected to water, mud, etc. Inspect; replace worn parts Inspect; clean;
replace as needed Clean out Inspect periodically; Maintenance Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Q Toe adjustment Maintenance Interval (whichever comes first) Hours Calendar 12 M 12 M 12 M 36 M -Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 3000 (4800) 100 100 100 300 Remarks Inspect for wear, routing, security; adjust when parts are replaced See Page ---118 130 X Q Q 101 apply dielectric grease to connectors subjected to water, mud, etc. Inspect; replace worn parts Inspect; clean;
Owners Manual
Page 107
... Conditions Outside air temperature is above 32° F/0° C Outside air temperature is below 32° F/0° C Use This Recommended Oil Polaris Synthetic Youth Oil (or Synthetic SAE40) Semi-Synthetic 20W-40 NOTICE: Mixing brands or using a non-recommended oil may need to be changed more frequently if Polaris oil is not used. Always use automotive oil. Maintenance Engine Oil Oil Recommendations Always check and change...
... Conditions Outside air temperature is above 32° F/0° C Outside air temperature is below 32° F/0° C Use This Recommended Oil Polaris Synthetic Youth Oil (or Synthetic SAE40) Semi-Synthetic 20W-40 NOTICE: Mixing brands or using a non-recommended oil may need to be changed more frequently if Polaris oil is not used. Always use automotive oil. Maintenance Engine Oil Oil Recommendations Always check and change...
Owners Manual
Page 124
Allow the engine to run for approximately five minutes. 4. Adjust the carburetor idle screw either in (clockwise) will lower RPM. 121 Turning the screw in or out until the desired idle RPM is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Lock the parking brake. 3. Turning the screw out (counterclockwise) will raise RPM. Start the engine. 2. Maintenance Carburetor If the engine idle speed is reached.
Allow the engine to run for approximately five minutes. 4. Adjust the carburetor idle screw either in (clockwise) will lower RPM. 121 Turning the screw in or out until the desired idle RPM is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Lock the parking brake. 3. Turning the screw out (counterclockwise) will raise RPM. Start the engine. 2. Maintenance Carburetor If the engine idle speed is reached.
Owners Manual
Page 144
... ground. 5. All service must be performed by an authorized Polaris dealer. Place the wheel in the correct position on the tire point toward the outside and rotation arrows on the wheel hub. Lock the parking brake. 2. Be sure the valve stem is toward forward rotation. 3. Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Lower the vehicle to 22 ft. Maintenance Wheel...
... ground. 5. All service must be performed by an authorized Polaris dealer. Place the wheel in the correct position on the tire point toward the outside and rotation arrows on the wheel hub. Lock the parking brake. 2. Be sure the valve stem is toward forward rotation. 3. Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Lower the vehicle to 22 ft. Maintenance Wheel...
Owners Manual
Page 159
Specifications Outlaw 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 156 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel
Specifications Outlaw 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 156 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel
Owners Manual
Page 172
...the use any Polaris Servicing Dealer to repair Polaris ATVs. When requesting warranty service you must take it to a Polaris dealer authorized to perform warranty service. Mixing oil brands or using non-recommended oil may not be covered by warranty. 169 Damage ...warranty terms will contact the appropriate personnel at Polaris. Warranty HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must present your copy of the Warranty Registration form to resolve any warranty issues. This warranty gives you specific legal rights, and you use of Polaris engine oil...
...the use any Polaris Servicing Dealer to repair Polaris ATVs. When requesting warranty service you must take it to a Polaris dealer authorized to perform warranty service. Mixing oil brands or using non-recommended oil may not be covered by warranty. 169 Damage ...warranty terms will contact the appropriate personnel at Polaris. Warranty HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must present your copy of the Warranty Registration form to resolve any warranty issues. This warranty gives you specific legal rights, and you use of Polaris engine oil...
Owners Manual
Page 173
... apply to vehicles registered to vehicles that have any authorized Polaris dealer who sells the same line as proof of the selling dealer's authorized location as your vehicle. This policy does not apply to perform the warranty repair. 170 If you move or are traveling temporarily outside the country of residence. Dealers may be authorized to Safety Recalls. This...
... apply to vehicles registered to vehicles that have any authorized Polaris dealer who sells the same line as proof of the selling dealer's authorized location as your vehicle. This policy does not apply to perform the warranty repair. 170 If you move or are traveling temporarily outside the country of residence. Dealers may be authorized to Safety Recalls. This...
Owners Manual
Page 181
... Driving Downhill ...85 Driving on a Sidehill ...84 Driving on Slippery Surfaces ...89 Driving Over Obstacles ...81 Driving Procedure ...79 Driving Through Water ...90-91 Driving Uphill ...82-83 C Electronic Throttle Control...61 Emission Control Systems ...93 Engine Start Button ...59 Engine Stop Switch ...58 Equipment Modifications ...12 Exhaust, Exposure to ...15 Eye Protection...11 Fuel Filter ...109 Fuel Safety ...15 Fuel Stabilizer...152 Fuel System ...65 Fuel Valve...66 Gas Cap...43, 65 Gasoline Handling ...15 Gearcase Capacity...
... Driving Downhill ...85 Driving on a Sidehill ...84 Driving on Slippery Surfaces ...89 Driving Over Obstacles ...81 Driving Procedure ...79 Driving Through Water ...90-91 Driving Uphill ...82-83 C Electronic Throttle Control...61 Emission Control Systems ...93 Engine Start Button ...59 Engine Stop Switch ...58 Equipment Modifications ...12 Exhaust, Exposure to ...15 Eye Protection...11 Fuel Filter ...109 Fuel Safety ...15 Fuel Stabilizer...152 Fuel System ...65 Fuel Valve...66 Gas Cap...43, 65 Gasoline Handling ...15 Gearcase Capacity...
Owners Manual
Page 183
... ...6 Seat Latch ...43 Severe Use ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words ...6 Spark Arrestor ...118-119 Spark Plug Change ...113 Spark Plugs ...112-113 Specifications ...156-157 S Speed Control System ...122-123 Start Button...59 Starting the Engine ...76-77 Steering Inspection ...132 Stop Switch...58 Stopping the ATV...46 Stopping the Engine ...78 Storage ...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button...41 Ignition Switch ...45 Main Key Switch...57 Tether Switch...
... ...6 Seat Latch ...43 Severe Use ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words ...6 Spark Arrestor ...118-119 Spark Plug Change ...113 Spark Plugs ...112-113 Specifications ...156-157 S Speed Control System ...122-123 Start Button...59 Starting the Engine ...76-77 Steering Inspection ...132 Stop Switch...58 Stopping the ATV...46 Stopping the Engine ...78 Storage ...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button...41 Ignition Switch ...45 Main Key Switch...57 Tether Switch...