Owners Manual
Page 5
... publication is expressly prohibited. POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2009 Polaris Sales Inc. Due to constant improvements in part, is based on the latest product information at the time of publication. Depictions and/or... trademarks of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2010 Owner's Manual P/N 9922322 600 IQ Shift/600 IQ ES/600 LX/600 Switchback/600 Dragon Switchback 800 IQ/800 Dragon IQ/800 Switchback/800 Dragon Switchback 2
... publication is expressly prohibited. POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2009 Polaris Sales Inc. Due to constant improvements in part, is based on the latest product information at the time of publication. Depictions and/or... trademarks of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2010 Owner's Manual P/N 9922322 600 IQ Shift/600 IQ ES/600 LX/600 Switchback/600 Dragon Switchback 800 IQ/800 Dragon IQ/800 Switchback/800 Dragon Switchback 2
Owners Manual
Page 13
... alert when riding, and remain properly seated to stay clear of Engine Never attempt adjustments with both hands on the handlebar grips for proper throttle, brake and steering control. Stay Clear of the track. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to be partially exposed for proper...
... alert when riding, and remain properly seated to stay clear of Engine Never attempt adjustments with both hands on the handlebar grips for proper throttle, brake and steering control. Stay Clear of the track. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to be partially exposed for proper...
Owners Manual
Page 24
... dimming your headlights and reducing your vehicle. Even seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this kind of use your snowmobile over large drifts or similar terrain. Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may...
... dimming your headlights and reducing your vehicle. Even seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this kind of use your snowmobile over large drifts or similar terrain. Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may...
Owners Manual
Page 29
... cause loss of the throttle control assembly, to turn or stop the engine. Be seated and in unfamiliar terrain. • Excessive speed, especially at night or with a passenger (on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. If manual is missing, contact a Polaris dealer for you should have a proper balance of braking ability. • Parking brake may cause fading...
... cause loss of the throttle control assembly, to turn or stop the engine. Be seated and in unfamiliar terrain. • Excessive speed, especially at night or with a passenger (on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. If manual is missing, contact a Polaris dealer for you should have a proper balance of braking ability. • Parking brake may cause fading...
Owners Manual
Page 32
... detect detonation. The sensor must be reconnected or repaired to regain full power. Do not exceed the cargo area weight limit. The rider will flash six times if the sensor fails or becomes disconnected. 29 See your Polaris dealer for service. Install only accessories specifically approved for this occurs, replace the fuel with higher quality fuel Do not modify the engine Sensor Fail-Safe The...
... detect detonation. The sensor must be reconnected or repaired to regain full power. Do not exceed the cargo area weight limit. The rider will flash six times if the sensor fails or becomes disconnected. 29 See your Polaris dealer for service. Install only accessories specifically approved for this occurs, replace the fuel with higher quality fuel Do not modify the engine Sensor Fail-Safe The...
Owners Manual
Page 73
... (800 models) when nonethanol fuel is for Ethanol 70 The non-ethanol fuel resistor is usable, some engine performance will result in doubt about fuel quality, always use E85 blended fuel. Do not use of the clutch guard behind the console. Depending on your region. Always protect painted surfaces when handling fuel. Although 87 octane fuel is provided in the wiring harness secured to 10% ethanol. OPERATION Fuel Polaris...
... (800 models) when nonethanol fuel is for Ethanol 70 The non-ethanol fuel resistor is usable, some engine performance will result in doubt about fuel quality, always use E85 blended fuel. Do not use of the clutch guard behind the console. Depending on your region. Always protect painted surfaces when handling fuel. Although 87 octane fuel is provided in the wiring harness secured to 10% ethanol. OPERATION Fuel Polaris...
Owners Manual
Page 75
... the event of throttle. Apply a slight amount of an accident. WARNING! A properly functioning switch must shut down the engine. 72 Hold the throttle lever pin stationary by your dealer. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Operating the snowmobile with a faulty throttle safety switch can result in...
... the event of throttle. Apply a slight amount of an accident. WARNING! A properly functioning switch must shut down the engine. 72 Hold the throttle lever pin stationary by your dealer. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Operating the snowmobile with a faulty throttle safety switch can result in...
Owners Manual
Page 77
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 72 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 74
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 72 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 74
Owners Manual
Page 80
... 4I (10 cm) off the ground. Braking distances increase when towing loads. For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the engine and drive system. Remove the drive belt before towing. 77 NOTICE: Towing a disabled snowmobile with the rear of the snowmobile or other...
... 4I (10 cm) off the ground. Braking distances increase when towing loads. For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the engine and drive system. Remove the drive belt before towing. 77 NOTICE: Towing a disabled snowmobile with the rear of the snowmobile or other...
Owners Manual
Page 81
... your qualified service technician. If your owner's manual. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Specifications and adjustments for ensuring that may remove the factory-installed emissions information hangtag, which is performed. You are responsible for engine tune-ups are required by U.S. Environmental Protection Agency regulations. Emission Control Maintenance Requirements...
... your qualified service technician. If your owner's manual. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Specifications and adjustments for ensuring that may remove the factory-installed emissions information hangtag, which is performed. You are responsible for engine tune-ups are required by U.S. Environmental Protection Agency regulations. Emission Control Maintenance Requirements...
Owners Manual
Page 96
... touch. Allow the coolant to the maximum mark. 3. Start the engine and run at a fast idle for the correct part. Fill as required. 7. Replace the pressure cap and carefully lower the front end of the vehicle slightly if necessary. 2. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Add coolant to the coolant bottle to three minutes. Lift the front of...
... touch. Allow the coolant to the maximum mark. 3. Start the engine and run at a fast idle for the correct part. Fill as required. 7. Replace the pressure cap and carefully lower the front end of the vehicle slightly if necessary. 2. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Add coolant to the coolant bottle to three minutes. Lift the front of...
Owners Manual
Page 103
Install a new bulb. Push the bulb inward and turn it counterclockwise to secure it . 3. Reinstall the taillight lens. 100 MAINTENANCE Lights Taillight/Brakelight Replacement 1. Push the bulb inward and turn it clockwise to remove it . 4. Remove the lens. 2. Remove the screws securing the taillight lens.
Install a new bulb. Push the bulb inward and turn it counterclockwise to secure it . 3. Reinstall the taillight lens. 100 MAINTENANCE Lights Taillight/Brakelight Replacement 1. Push the bulb inward and turn it clockwise to remove it . 4. Remove the lens. 2. Remove the screws securing the taillight lens.
Owners Manual
Page 130
... oil may not be covered by warranty. 127 Damage resulting from state to perform warranty service. When requesting warranty service you may also have other rights which vary from the use any warranty issues. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Engine Oil 1. This warranty gives you specific legal rights, and you must present your original selling dealer; Limitations of Polaris engine oil. 2. How to Obtain Warranty Service...
... oil may not be covered by warranty. 127 Damage resulting from state to perform warranty service. When requesting warranty service you may also have other rights which vary from the use any warranty issues. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Engine Oil 1. This warranty gives you specific legal rights, and you must present your original selling dealer; Limitations of Polaris engine oil. 2. How to Obtain Warranty Service...
Owners Manual
Page 131
...: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of required periodic maintenance upon request may result in failure; operator error or abuse; improper engine timing; Warranty does not...
...: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of required periodic maintenance upon request may result in failure; operator error or abuse; improper engine timing; Warranty does not...
Owners Manual
Page 132
... form. Regular, documented service maintenance visits are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is transferable 120 days after the first twelve months of standard warranty coverage is standard on Snow Check units is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are not eligible under this engine service contract can be determined...
... form. Regular, documented service maintenance visits are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is transferable 120 days after the first twelve months of standard warranty coverage is standard on Snow Check units is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are not eligible under this engine service contract can be determined...
Owners Manual
Page 133
... warranty or service bulletin coverage of the country where the vehicle was originally purchased, all warranty coverage will continue to perform the warranty repair. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE ...vehicle's warranty or service bulletin coverage if you move to another country, be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 124). 130 Upon residence verification, the servicing dealer will no longer be covered by an authorized Polaris...
... warranty or service bulletin coverage of the country where the vehicle was originally purchased, all warranty coverage will continue to perform the warranty repair. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE ...vehicle's warranty or service bulletin coverage if you move to another country, be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 124). 130 Upon residence verification, the servicing dealer will no longer be covered by an authorized Polaris...
Owners Manual
Page 134
...-certified vehicle starts on the date the vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
...-certified vehicle starts on the date the vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual
Page 139
... Brakelight Replacement...100 Brakes ...60, 96-98 C Carbide Skags ...57 Cargo Area...29 Chaincase Oil...85-86 Choke...85 Cleaning and Preservation ...115 Clutch Alignment Offset ...101 Clutch and Drive System ...116 Clutch Center Distance ...101 Clutch Cover Warning...23 Clutch Safety ...19 Clutch System ...101-105 Cold Weather Drive-Away ...19 Compression Damping, Rear Shock (Premium Shock) . 50 Controls and Linkage...115 Coolant...91 Coolant Level...91 Cooling System ...91-93 Cooling System...
... Brakelight Replacement...100 Brakes ...60, 96-98 C Carbide Skags ...57 Cargo Area...29 Chaincase Oil...85-86 Choke...85 Cleaning and Preservation ...115 Clutch Alignment Offset ...101 Clutch and Drive System ...116 Clutch Center Distance ...101 Clutch Cover Warning...23 Clutch Safety ...19 Clutch System ...101-105 Cold Weather Drive-Away ...19 Compression Damping, Rear Shock (Premium Shock) . 50 Controls and Linkage...115 Coolant...91 Coolant Level...91 Cooling System ...91-93 Cooling System...
Owners Manual
Page 140
... ...Headlight Bulb Installation ...Headlight Bulb Removal ...High Temperature Light ...Hood Latches ...Hot Surface Warning ...54 54 54 29 99 99 92 63 24 P Parking Brake Lever Lock ...61 Passenger Warnings ...24 Preload, IFS Shock Spring ...42 Pre-Ride Checklist ...58 Pre-Ride Suspension Inspection...114 Pressure Cap Warning ...23 I Ice and Snow Build-up ...16 IFS...41 IFS Adjustment Options ...41 IFS Components ...41 Inadequate Snow Conditions ...20 Instrumentation ...30-40 Intake Filters...
... ...Headlight Bulb Installation ...Headlight Bulb Removal ...High Temperature Light ...Hood Latches ...Hot Surface Warning ...54 54 54 29 99 99 92 63 24 P Parking Brake Lever Lock ...61 Passenger Warnings ...24 Preload, IFS Shock Spring ...42 Pre-Ride Checklist ...58 Pre-Ride Suspension Inspection...114 Pressure Cap Warning ...23 I Ice and Snow Build-up ...16 IFS...41 IFS Adjustment Options ...41 IFS Components ...41 Inadequate Snow Conditions ...20 Instrumentation ...30-40 Intake Filters...
Owners Manual
Page 141
... Spark Plug Condition...88 Spark Plug Removal ...89 Spark Plugs ...87 Speed ...13 Spring Preload, IFS Shock...42 Spring Preload, Rear ...46-47 Starting the Engine ...65 Starting the Engine, Restarting ...65 Steering Inspection/Adjustment...111 Steering System ...62, 111-114 Stopping, Emergency...74 Storage, Daily ...77 Storage, Extended ...115-117 Studs ...56 Survival Preparation ...12 Suspension Adjustments, Rear . . 46-53 Suspension Coupling, IQ ...51 Suspension Inspection, Pre-Ride . . 114 Suspension Maintenance ...114 Suspension Performance Tips ...45 Suspension, Rear...
... Spark Plug Condition...88 Spark Plug Removal ...89 Spark Plugs ...87 Speed ...13 Spring Preload, IFS Shock...42 Spring Preload, Rear ...46-47 Starting the Engine ...65 Starting the Engine, Restarting ...65 Steering Inspection/Adjustment...111 Steering System ...62, 111-114 Stopping, Emergency...74 Storage, Daily ...77 Storage, Extended ...115-117 Studs ...56 Survival Preparation ...12 Suspension Adjustments, Rear . . 46-53 Suspension Coupling, IQ ...51 Suspension Inspection, Pre-Ride . . 114 Suspension Maintenance ...114 Suspension Performance Tips ...45 Suspension, Rear...