Owners Manual
Page 4
...: • without first viewing safety video and quick start guide. • with non-Polaris approved accessories - ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGER NEVER USE ON PUBLIC ROADS - FOLLOW ALL INSTRUCTIONS AND WARNINGS. NEVER USE WITH DRUGS OR ALCOHOL LOCATE AND READ OWNER'S MANUAL. they may seriously affect handling and control. • with more than one passenger. • on hills...
...: • without first viewing safety video and quick start guide. • with non-Polaris approved accessories - ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGER NEVER USE ON PUBLIC ROADS - FOLLOW ALL INSTRUCTIONS AND WARNINGS. NEVER USE WITH DRUGS OR ALCOHOL LOCATE AND READ OWNER'S MANUAL. they may seriously affect handling and control. • with more than one passenger. • on hills...
Owners Manual
Page 32
To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 64-65. 28 FEATURES AND CONTROLS Component Locations Taillights Muffler (Spark Arrestor) Receiver Hitch Trailer Receiver Hitch Bracket This vehicle is not supplied with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is equipped with this vehicle.
To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 64-65. 28 FEATURES AND CONTROLS Component Locations Taillights Muffler (Spark Arrestor) Receiver Hitch Trailer Receiver Hitch Bracket This vehicle is not supplied with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is equipped with this vehicle.
Owners Manual
Page 41
... in two wheel drive. Turn the key to the START position to engage All Wheel Drive. Press the top of the switch to turn the lights on . Switches FEATURES AND CONTROLS Ignition Switch The ignition switch is off. Use the ignition switch to the ON position when released. Electrical circuits are on and off , except accessory 12V. The key returns to start the engine. OFF AWD 2WD 37 OFF ON START The engine is a three-position, key-operated switch. See...
... in two wheel drive. Turn the key to the START position to engage All Wheel Drive. Press the top of the switch to turn the lights on . Switches FEATURES AND CONTROLS Ignition Switch The ignition switch is off. Use the ignition switch to the ON position when released. Electrical circuits are on and off , except accessory 12V. The key returns to start the engine. OFF AWD 2WD 37 OFF ON START The engine is a three-position, key-operated switch. See...
Owners Manual
Page 44
... engine RPM is in AWD, the demand drive unit will automatically disengage. Always switch to AWD. When in all times. If the rear wheels are spinning or slipping may be on 2X4, the vehicle is no limit to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive...
... engine RPM is in AWD, the demand drive unit will automatically disengage. Always switch to AWD. When in all times. If the rear wheels are spinning or slipping may be on 2X4, the vehicle is no limit to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive...
Owners Manual
Page 46
... Mode Indicator 5. Drive at idle and high electrical load (lights, cooling fan, accessories) is applied. All segments will flash, FUEL will display in the instrument cluster. The word HOT displays if the engine overheats. This 6 3 4 5 7 indicator displays gear shifter position. 8 P = Park R = Reverse N = Neutral L = Low Gear 2 H = High Gear 2. This indicator illuminates 1 when the AWD switch is in the fuel tank. Fuel Gauge - When the last segment clears, a low fuel warning is operating at start-up for...
... Mode Indicator 5. Drive at idle and high electrical load (lights, cooling fan, accessories) is applied. All segments will flash, FUEL will display in the instrument cluster. The word HOT displays if the engine overheats. This 6 3 4 5 7 indicator displays gear shifter position. 8 P = Park R = Reverse N = Neutral L = Low Gear 2 H = High Gear 2. This indicator illuminates 1 when the AWD switch is in the fuel tank. Fuel Gauge - When the last segment clears, a low fuel warning is operating at start-up for...
Owners Manual
Page 53
... only light loads. See page 31. Check the oil level. Avoid aggressive acceleration and high speed operation during the break-in period, change both the oil and the filter at sustained idle. 6. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. Add the recommended oil as recommended. Avoid aggressive use of the clutches and drive belt...
... only light loads. See page 31. Check the oil level. Avoid aggressive acceleration and high speed operation during the break-in period, change both the oil and the filter at sustained idle. 6. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. Add the recommended oil as recommended. Avoid aggressive use of the clutches and drive belt...
Owners Manual
Page 59
... determine your skills, the conditions and the terrain. • DO NOT do power slides, "donuts", jumps or other driving stunts. 55 Increase speed only after mastering all maneuvers at first. Drive slowly at a slow speed. 17. After you become skilled at making both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to...
... determine your skills, the conditions and the terrain. • DO NOT do power slides, "donuts", jumps or other driving stunts. 55 Increase speed only after mastering all maneuvers at first. Drive slowly at a slow speed. 17. After you become skilled at making both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to...
Owners Manual
Page 68
... THE MAXIMUM WEIGHT CAPACITY of control or brake instability. Slow down and drive in loss of control of the operator, passenger, accessories, loads in the cargo box. OPERATION WARNING Hauling Cargo Overloading the vehicle or carrying or towing cargo improperly can create unstable operating conditions, which could result in rough terrain, while cornering, or while ascending or descending a hill. REDUCE SPEED AND ALLOW...
... THE MAXIMUM WEIGHT CAPACITY of control or brake instability. Slow down and drive in loss of control of the operator, passenger, accessories, loads in the cargo box. OPERATION WARNING Hauling Cargo Overloading the vehicle or carrying or towing cargo improperly can create unstable operating conditions, which could result in rough terrain, while cornering, or while ascending or descending a hill. REDUCE SPEED AND ALLOW...
Owners Manual
Page 69
... weight on hitch) must not exceed the maximum weight capacity of the vehicle. 5. Loads should be centered and carried as low as possible in this manual. Never load more than the recommended weight for the vehicle. 4. Reduce speed and allow a greater distance for your vehicle. Exercise caution if the cargo load extends over the side of control or brake instability. Towing Loads WARNING Towing improperly can alter vehicle handling...
... weight on hitch) must not exceed the maximum weight capacity of the vehicle. 5. Loads should be centered and carried as low as possible in this manual. Never load more than the recommended weight for the vehicle. 4. Reduce speed and allow a greater distance for your vehicle. Exercise caution if the cargo load extends over the side of control or brake instability. Towing Loads WARNING Towing improperly can alter vehicle handling...
Owners Manual
Page 75
... (3200) Change every two years 3000 (4800) Clean out Adjust as needed 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M X Wiring Q Clutches (drive and driven) Drive belt 100 H 100 H 100 H 200 H 300 H 12 M 12 M 12 M 24 M 36 M - Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar X Radiator (if equipped) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe Q Ignition timing MAINTENANCE Remarks Miles (Km) 1000...
... (3200) Change every two years 3000 (4800) Clean out Adjust as needed 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M X Wiring Q Clutches (drive and driven) Drive belt 100 H 100 H 100 H 200 H 300 H 12 M 12 M 12 M 24 M 36 M - Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar X Radiator (if equipped) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe Q Ignition timing MAINTENANCE Remarks Miles (Km) 1000...
Owners Manual
Page 89
... higher speeds. Remove the fuse box cover. 2. Immediately check the spark plug for inspection. 85 Ignition, Instrument Cluster Power Steering (if equipped) Spark Plugs Electrode Gap .035" (.9 mm) Spark Plug Gap/Torque New Plug Torque 18 ft. Locate and correct any short circuits that may need replacement. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is used by your Polaris dealer for power steering diagnostics. Fuses MAINTENANCE...
... higher speeds. Remove the fuse box cover. 2. Immediately check the spark plug for inspection. 85 Ignition, Instrument Cluster Power Steering (if equipped) Spark Plugs Electrode Gap .035" (.9 mm) Spark Plug Gap/Torque New Plug Torque 18 ft. Locate and correct any short circuits that may need replacement. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is used by your Polaris dealer for power steering diagnostics. Fuses MAINTENANCE...
Owners Manual
Page 110
... the mark placed on the headlights. 4. If adjustment is properly adjusted. 106 Include the weight of the headlight and make a mark on the seat while performing this step. 5. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Place the transmission in step 2. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to adjust the beam. 6. Observe...
... the mark placed on the headlights. 4. If adjustment is properly adjusted. 106 Include the weight of the headlight and make a mark on the seat while performing this step. 5. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Place the transmission in step 2. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to adjust the beam. 6. Observe...
Owners Manual
Page 121
... Tips MAINTENANCE NOTICE: Starting the engine during the storage period. Follow the instructions on page 67. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid • Brake fluid (change fluids as recommended. See page 76. Fill the fuel tank. 2. Clean the air box. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Drain the sediment tube. Oil and Filter Change the oil and filter. Clean the Exterior Make any time the fluid looks...
... Tips MAINTENANCE NOTICE: Starting the engine during the storage period. Follow the instructions on page 67. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid • Brake fluid (change fluids as recommended. See page 76. Fill the fuel tank. 2. Clean the air box. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Drain the sediment tube. Oil and Filter Change the oil and filter. Clean the Exterior Make any time the fluid looks...
Owners Manual
Page 124
...cm) (RZR S) Independent double a-arm with travel: 9.5 in. (24 cm) (RZR) 12 in. (30.5 cm) (RZR S) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 120
...cm) (RZR S) Independent double a-arm with travel: 9.5 in. (24 cm) (RZR) 12 in. (30.5 cm) (RZR S) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 120
Owners Manual
Page 136
... denied. This policy does not apply to perform the warranty repair. Upon residence verification, the servicing dealer will be authorized to Safety Recalls. This policy does not apply to vehicles registered to country. Vehicles importation rules vary considerably from a private citizen outside of your move . Dealers may be covered by an authorized Polaris dealer. If Purchased From A Private Party: If...
... denied. This policy does not apply to perform the warranty repair. Upon residence verification, the servicing dealer will be authorized to Safety Recalls. This policy does not apply to vehicles registered to country. Vehicles importation rules vary considerably from a private citizen outside of your move . Dealers may be covered by an authorized Polaris dealer. If Purchased From A Private Party: If...
Owners Manual
Page 137
... vehicle owner. Polaris Industries Inc. warrants that would cause it covers components of purchase, whichever comes first. The warranty period for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. Repairing or replacing other components not covered...
... vehicle owner. Polaris Industries Inc. warrants that would cause it covers components of purchase, whichever comes first. The warranty period for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. Repairing or replacing other components not covered...
Owners Manual
Page 142
... Air Filter...93 Cleaning the Exhaust System ...94 Cleaning the Spark Arrestor ...94 Clock, Setting ...44 Clothing ...9 Clutching ...121 Component Locations ...26-28 Condition, Spark Plugs ...86 Coolant Level, Overflow Bottle ...89 Coolant Level, Radiator...90 Coolant, Adding or Changing ...87 Cooling Fan ...88 Cooling System ...87-90 Corrosion Removal, Chrome...116 Cover for Storage...118 Crankcase Emission Control System. 66 B Battery ...108-113 Charging ...112 Charging (Sealed Battery) 112-113 Fluid...
... Air Filter...93 Cleaning the Exhaust System ...94 Cleaning the Spark Arrestor ...94 Clock, Setting ...44 Clothing ...9 Clutching ...121 Component Locations ...26-28 Condition, Spark Plugs ...86 Coolant Level, Overflow Bottle ...89 Coolant Level, Radiator...90 Coolant, Adding or Changing ...87 Cooling Fan ...88 Cooling System ...87-90 Corrosion Removal, Chrome...116 Cover for Storage...118 Crankcase Emission Control System. 66 B Battery ...108-113 Charging ...112 Charging (Sealed Battery) 112-113 Fluid...
Owners Manual
Page 143
... Control System . . 66 Exhaust System Warning ...94 Eye Protection...9 F Fluid Levels During Storage...117 Fluid Recommendations, Gearcase . 84 Fluid, Battery ...111 Fluid, Brake ...98 Fogging the Engine...118 Fouled Plugs ...86 Freeplay Adjustment, Throttle ...96 Freeplay, Steering Wheel ...99 Fuel Cap ...31 Fuel Safety ...19 Fuel Stabilizer ...117 Fuel Tank Filler Cap ...31 Fuses ...85 G Gap, Spark Plug ...85 Gasoline Handling ...19 Gear Circuit Diagnostics...45 Gear Selector ...38 Gearcase Capacities ...84 Gearcase Oil Demand Drive...82 Front ...82 Main ...80-81 Rear...
... Control System . . 66 Exhaust System Warning ...94 Eye Protection...9 F Fluid Levels During Storage...117 Fluid Recommendations, Gearcase . 84 Fluid, Battery ...111 Fluid, Brake ...98 Fogging the Engine...118 Fouled Plugs ...86 Freeplay Adjustment, Throttle ...96 Freeplay, Steering Wheel ...99 Fuel Cap ...31 Fuel Safety ...19 Fuel Stabilizer ...117 Fuel Tank Filler Cap ...31 Fuses ...85 G Gap, Spark Plug ...85 Gasoline Handling ...19 Gear Circuit Diagnostics...45 Gear Selector ...38 Gearcase Capacities ...84 Gearcase Oil Demand Drive...82 Front ...82 Main ...80-81 Rear...
Owners Manual
Page 144
INDEX I Idle Speed ...96 Ignition Switch...37 Indicator, Service Interval ...45 Inspection, Axle Nuts ...103 Inspection, Brakes ...99 Inspection, Pre-Ride ...50 Inspection, Seat Belts...34-35 Inspection, Steering Wheel ...99 Inspection, Throttle Freeplay...95 Inspection, Wheel Nuts ...103 Installation, Battery ...110 Installation, Wheels ...104 Instrument Cluster ...41-47 Interference, Electromagnetic ...66 Oil O Demand Drive ...82 Engine ...74-77 Front Gearcase...82 Main Gearcase ...80-81 Rear Gearcase ...83 Transfer Case...78...
INDEX I Idle Speed ...96 Ignition Switch...37 Indicator, Service Interval ...45 Inspection, Axle Nuts ...103 Inspection, Brakes ...99 Inspection, Pre-Ride ...50 Inspection, Seat Belts...34-35 Inspection, Steering Wheel ...99 Inspection, Throttle Freeplay...95 Inspection, Wheel Nuts ...103 Installation, Battery ...110 Installation, Wheels ...104 Instrument Cluster ...41-47 Interference, Electromagnetic ...66 Oil O Demand Drive ...82 Engine ...74-77 Front Gearcase...82 Main Gearcase ...80-81 Rear Gearcase ...83 Transfer Case...78...
Owners Manual
Page 145
... ...45 Service Panel, Rear ...29 Severe Use Definition...67 Shifting Gears ...38 Shock Compression (RZR S) ...101 Side Guards...32-33 Signal Words ...4 Spark Arrestor Cleaning ...94 Spark Arrestor Warning ...94 Spark Plug Condition ...86 Spark Plug Gap ...85 Spark Plug Removal ...86 Spark Plug Torque ...85 Spark Plugs ...85-86 Spark Plugs, Fouled ...86 Specifications ...120-121 Specifications, Gearcase ...84 Speed, Idle ...96 Speed, Towing ...65 Speedometer ...41 Spring Preload (RZR S) ...101-102 Spring Preload (RZR) ...100 Stabilizing the Fuel ...117 Starting the Engine ...52 Steering Wheel...
... ...45 Service Panel, Rear ...29 Severe Use Definition...67 Shifting Gears ...38 Shock Compression (RZR S) ...101 Side Guards...32-33 Signal Words ...4 Spark Arrestor Cleaning ...94 Spark Arrestor Warning ...94 Spark Plug Condition ...86 Spark Plug Gap ...85 Spark Plug Removal ...86 Spark Plug Torque ...85 Spark Plugs ...85-86 Spark Plugs, Fouled ...86 Specifications ...120-121 Specifications, Gearcase ...84 Speed, Idle ...96 Speed, Towing ...65 Speedometer ...41 Spring Preload (RZR S) ...101-102 Spring Preload (RZR) ...100 Stabilizing the Fuel ...117 Starting the Engine ...52 Steering Wheel...