Owners Manual
Page 1
PMS 419 600 RMK 144 600 RMK 144 ES 600 RMK 155 600 RMK 155 ES Snowmobile Owner's Manual for Maintenance and Safety
PMS 419 600 RMK 144 600 RMK 144 ES 600 RMK 155 600 RMK 155 ES Snowmobile Owner's Manual for Maintenance and Safety
Owners Manual
Page 15
..., a flashlight, food and water, a signaling mirror, a means of building a fire, and a two-way radio or cellular telephone. Improper riding position may encounter. Always carry the owner's manual on your vehicle. Always tell someone where you're going and how long you must travel into remote areas, always carry survival equipment that allows for proper control. SAFETY Operator Safety Riding Position Operating a snowmobile...
..., a flashlight, food and water, a signaling mirror, a means of building a fire, and a two-way radio or cellular telephone. Improper riding position may encounter. Always carry the owner's manual on your vehicle. Always tell someone where you're going and how long you must travel into remote areas, always carry survival equipment that allows for proper control. SAFETY Operator Safety Riding Position Operating a snowmobile...
Owners Manual
Page 22
... attempt to carry a load or a passenger. 18 Maneuverability will change for a length of your snowmobile has been parked for lighter operators or snowmobiles designed to service the clutches. Cold Weather Drive-Away Whenever your body weight. SAFETY Operator Safety Drive Belt Do not operate the engine with the intake silencer or filter removed. Intake Silencer Do not operate the engine with the drive belt removed. All clutch service must be performed by your dealer.
... attempt to carry a load or a passenger. 18 Maneuverability will change for a length of your snowmobile has been parked for lighter operators or snowmobiles designed to service the clutches. Cold Weather Drive-Away Whenever your body weight. SAFETY Operator Safety Drive Belt Do not operate the engine with the intake silencer or filter removed. Intake Silencer Do not operate the engine with the drive belt removed. All clutch service must be performed by your dealer.
Owners Manual
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.... Be aware of any snowmobile traffic around your vehicle. Even seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this kind of use your snowmobile, know...riding conditions. The seat and suspension of your snowmobile have an operator's certificate. Check to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in a group of snowmobiles, don't tailgate (follow too closely). Jumping may become dangerous if operators drive ...
.... Be aware of any snowmobile traffic around your vehicle. Even seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this kind of use your snowmobile, know...riding conditions. The seat and suspension of your snowmobile have an operator's certificate. Check to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in a group of snowmobiles, don't tailgate (follow too closely). Jumping may become dangerous if operators drive ...
Owners Manual
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... to control the vehicle. Be seated and in insufficient time for long periods. SAFETY Safety Decals and Locations Operation Warning (continued from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax when used for you should have a proper balance of the throttle control assembly, to stop the engine. See Owner's Manual for proper use only. Oil injection system: Use unmixed fuel only...
... to control the vehicle. Be seated and in insufficient time for long periods. SAFETY Safety Decals and Locations Operation Warning (continued from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax when used for you should have a proper balance of the throttle control assembly, to stop the engine. See Owner's Manual for proper use only. Oil injection system: Use unmixed fuel only...
Owners Manual
Page 44
... control suspension stiffness. The front springs can be changed if spring preload alone isn't sufficient and further adjustment is called spring preload. Shock Absorber Components 1. Retainer 2. Jounce Bumper 3. Shock Rod 4. If the skis are misaligned, see your Polaris dealer for more information. For the best ride, the suspension should be affected. Threaded Spring Preload Adjuster Nut 6. Standard Shocks The tension at which the shock coil spring...
... control suspension stiffness. The front springs can be changed if spring preload alone isn't sufficient and further adjustment is called spring preload. Shock Absorber Components 1. Retainer 2. Jounce Bumper 3. Shock Rod 4. If the skis are misaligned, see your Polaris dealer for more information. For the best ride, the suspension should be affected. Threaded Spring Preload Adjuster Nut 6. Standard Shocks The tension at which the shock coil spring...
Owners Manual
Page 66
... NOT continue to OFF. 2. When these switches are disconnected, the ignition key switch must return to activate. 3. If the throttle lever operates properly, turn the ignition switch on and go through normal starting . If the engine stops abruptly when the throttle lever is released: 1. Visually inspect the throttle cable and throttle body to determine what caused the safety switch to the idle position quickly and completely. 4. OPERATION n Throttle Lever WARNING!
... NOT continue to OFF. 2. When these switches are disconnected, the ignition key switch must return to activate. 3. If the throttle lever operates properly, turn the ignition switch on and go through normal starting . If the engine stops abruptly when the throttle lever is released: 1. Visually inspect the throttle cable and throttle body to determine what caused the safety switch to the idle position quickly and completely. 4. OPERATION n Throttle Lever WARNING!
Owners Manual
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OPERATION n Emergency Stopping The following chart lists methods for more information about the engine stop switch. SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 63 See page 61 for stopping the snowmobile in the event of an emergency.
OPERATION n Emergency Stopping The following chart lists methods for more information about the engine stop switch. SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 63 See page 61 for stopping the snowmobile in the event of an emergency.
Owners Manual
Page 70
... damage to the steering components. The front bumper is not designed for this type of use the front bumper to be towed on the snowmobile should be used. Remove the drive belt before towing. 66 Always remove the drive belt from the vehicle if force is at the rear with a rope. Remove the key and cover the snowmobile. WARNING! DO NOT tow toboggans, sleds, saucers...
... damage to the steering components. The front bumper is not designed for this type of use the front bumper to be towed on the snowmobile should be used. Remove the drive belt before towing. 66 Always remove the drive belt from the vehicle if force is at the rear with a rope. Remove the key and cover the snowmobile. WARNING! DO NOT tow toboggans, sleds, saucers...
Owners Manual
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... vehicle. 67 Emission Control Maintenance Requirements Your snowmobile is permanently affixed to perform any service that the specified maintenance is performed. Non-ionizing Radiation This vehicle emits some electromagnetic energy. The ECI label should review the limitations of your qualified service technician. You may maintain, replace, or repair the emission control devices or systems on your use in the Service Manual, which is equipped with a check engine light...
... vehicle. 67 Emission Control Maintenance Requirements Your snowmobile is permanently affixed to perform any service that the specified maintenance is performed. Non-ionizing Radiation This vehicle emits some electromagnetic energy. The ECI label should review the limitations of your qualified service technician. You may maintain, replace, or repair the emission control devices or systems on your use in the Service Manual, which is equipped with a check engine light...
Owners Manual
Page 83
Always check fuel line condition after periods of storage. Normal deterioration from weather and fuel compounds may cause damage to cool. Exhaust System Check the exhaust system for the exhaust system to the lines. Allow adequate time for wear or damage at the intervals outlined in the Periodic Maintenance Table beginning on page 68. Open the hood and inspect the muffler and...
Always check fuel line condition after periods of storage. Normal deterioration from weather and fuel compounds may cause damage to cool. Exhaust System Check the exhaust system for the exhaust system to the lines. Allow adequate time for wear or damage at the intervals outlined in the Periodic Maintenance Table beginning on page 68. Open the hood and inspect the muffler and...
Owners Manual
Page 86
... the water outlet manifold and/or the thermostat housing. Add coolant to the coolant bottle to the maximum mark. 2. Start the engine and run at the intervals outlined in bleeding of the machine. 82 If the system is cold. 1. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Stop the engine and check the coolant bottle level. MAINTENANCE Cooling System Bleeding the Cooling System...
... the water outlet manifold and/or the thermostat housing. Add coolant to the coolant bottle to the maximum mark. 2. Start the engine and run at the intervals outlined in bleeding of the machine. 82 If the system is cold. 1. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Stop the engine and check the coolant bottle level. MAINTENANCE Cooling System Bleeding the Cooling System...
Owners Manual
Page 91
... release it with bare fingers. Remove the plenum coverBulb ing from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. MAINTENANCE Lights Removing Halogen Bulbs Do not touch a halogen bulb with an alcohol-moistened towel. 1. Oil from the headlight Spring assembly. 2. Hold the bulb by its metal base and install it around the wire harness. 5. Connect the spring...
... release it with bare fingers. Remove the plenum coverBulb ing from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. MAINTENANCE Lights Removing Halogen Bulbs Do not touch a halogen bulb with an alcohol-moistened towel. 1. Oil from the headlight Spring assembly. 2. Hold the bulb by its metal base and install it around the wire harness. 5. Connect the spring...
Owners Manual
Page 117
... transportation to you if inconsistent with your original selling dealer; Please work with controlling state law. We recommend the use of the above limitation may cause engine damage. Polaris recommends that you must take it to a Polaris dealer authorized to perform warranty service. If any Polaris Servicing Dealer to repair Polaris snowmobiles. WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Engine Oil 1.
... transportation to you if inconsistent with your original selling dealer; Please work with controlling state law. We recommend the use of the above limitation may cause engine damage. Polaris recommends that you must take it to a Polaris dealer authorized to perform warranty service. If any Polaris Servicing Dealer to repair Polaris snowmobiles. WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Engine Oil 1.
Owners Manual
Page 118
... Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial purposes. WARRANTY Conditions and Exclusions In order to qualify for lubrication and maintenance as oil...
... Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial purposes. WARRANTY Conditions and Exclusions In order to qualify for lubrication and maintenance as oil...
Owners Manual
Page 119
... questions. You should take your vehicle was purchased: If you receive safety information and notices regarding your warranty coverage and to Safety Bulletins. Upon residence verification, the servicing dealer will be required to country. This policy does not apply to perform the warranty repair. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS...
... questions. You should take your vehicle was purchased: If you receive safety information and notices regarding your warranty coverage and to Safety Bulletins. Upon residence verification, the servicing dealer will be required to country. This policy does not apply to perform the warranty repair. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS...
Owners Manual
Page 121
... evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is to the Polaris standard limited warranty for your vehicle. Polaris Industries...
... evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is to the Polaris standard limited warranty for your vehicle. Polaris Industries...
Owners Manual
Page 126
..., Engine ...55-56 Bulbs, Replacing ...87 E Electrical Connections...103 Emission Control Information ...67 Emission Control Label ...67 Emission Control Maintenance ...67 Emissions Limited Warranty . . 117-118 Engine Break-In...55-56 Engine Protection ...102 Engine Stop Switch ...61 Engine, Starting ...54 Environment Preservation ...6 Exhaust System ...79 Eye Protection ...12 C Cargo System...28 Chaincase Oil...74-75 Cleaning for Matte Finishes...101 Clutch Alignment Offset ...88 Clutch Center Distance ...88 Clutch Cover Warning...22 Clutch...
..., Engine ...55-56 Bulbs, Replacing ...87 E Electrical Connections...103 Emission Control Information ...67 Emission Control Label ...67 Emission Control Maintenance ...67 Emissions Limited Warranty . . 117-118 Engine Break-In...55-56 Engine Protection ...102 Engine Stop Switch ...61 Engine, Starting ...54 Environment Preservation ...6 Exhaust System ...79 Eye Protection ...12 C Cargo System...28 Chaincase Oil...74-75 Cleaning for Matte Finishes...101 Clutch Alignment Offset ...88 Clutch Center Distance ...88 Clutch Cover Warning...22 Clutch...
Owners Manual
Page 127
... I Ice and Snow Build-up ...16 IFS...39 Instrumentation ...30-38 Intake Filters ...78 Intake Silencer ...18 P Parking Brake Lever Lock ...50 Passenger Warning ...23 Polaris Products ...104 Pre-Ride Checklist ...47-53 Pressure Cap Warning ...22 L Lights ...87 Limiter Strap Position ...43 Low Oil Indicator Light ...60 Lubrication ...72-75 Chaincase ...74-75 Driveshaft Bearing ...73 Front Suspension...72 Rear Suspension ...72 Throttle Cable ...73 R Rail Slide Wear...100 Recoil...
... I Ice and Snow Build-up ...16 IFS...39 Instrumentation ...30-38 Intake Filters ...78 Intake Silencer ...18 P Parking Brake Lever Lock ...50 Passenger Warning ...23 Polaris Products ...104 Pre-Ride Checklist ...47-53 Pressure Cap Warning ...22 L Lights ...87 Limiter Strap Position ...43 Low Oil Indicator Light ...60 Lubrication ...72-75 Chaincase ...74-75 Driveshaft Bearing ...73 Front Suspension...72 Rear Suspension ...72 Throttle Cable ...73 R Rail Slide Wear...100 Recoil...
Owners Manual
Page 128
... Throttle Safety Switch ...48, 61 Torque Stop ...92 Torsion Spring Preload ...43 Towing...66 Track Alignment ...96 Track Care for Storage ...103 Track Inspection ...51, 93 Track Lubrication ...93 Track Replacement ...93 Track Tension ...94-95 Track Warm-Up...57 Track Warning...23 Track, Deep Lug ...51 Transporting the Snowmobile ...103 Troubleshooting, Drive Belt ...109 Troubleshooting, Engine ...105-107 Troubleshooting, Rear Suspension . 108 V Vehicle Identification Numbers...7 W Warning Labels...
... Throttle Safety Switch ...48, 61 Torque Stop ...92 Torsion Spring Preload ...43 Towing...66 Track Alignment ...96 Track Care for Storage ...103 Track Inspection ...51, 93 Track Lubrication ...93 Track Replacement ...93 Track Tension ...94-95 Track Warm-Up...57 Track Warning...23 Track, Deep Lug ...51 Transporting the Snowmobile ...103 Troubleshooting, Drive Belt ...109 Troubleshooting, Engine ...105-107 Troubleshooting, Rear Suspension . 108 V Vehicle Identification Numbers...7 W Warning Labels...