Owners Manual
Page 6
... between the actual vehicle and the information presented in U.S.A. 2011 800 RMK / 800 PRO-RMK / 800 RMK ASSAULT Owner's Manual P/N 9922844 2 Due to constant improvements in the design and quality of POLARIS Industries Inc. All information contained within , whether whole or in part, is based on the latest product information at the time of the original ... within this publication are provided as translations of publication. The original instructions for omissions or inaccuracies. Copyright 2010 POLARIS Sales Inc. POLARIS, THE WAY OUT, RMK and ASSAULT are in English.
... between the actual vehicle and the information presented in U.S.A. 2011 800 RMK / 800 PRO-RMK / 800 RMK ASSAULT Owner's Manual P/N 9922844 2 Due to constant improvements in the design and quality of POLARIS Industries Inc. All information contained within , whether whole or in part, is based on the latest product information at the time of the original ... within this publication are provided as translations of publication. The original instructions for omissions or inaccuracies. Copyright 2010 POLARIS Sales Inc. POLARIS, THE WAY OUT, RMK and ASSAULT are in English.
Owners Manual
Page 14
... while warming up the track. WARNING! Riding Position Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to be partially exposed for control of your dealer perform all track service and alignment procedures. Do...
... while warming up the track. WARNING! Riding Position Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to be partially exposed for control of your dealer perform all track service and alignment procedures. Do...
Owners Manual
Page 23
... operators drive improperly. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. For their operating skills. Be aware of your snowmobile have an operator's certificate. Check to provide protection under various conditions. The seat and suspension of...
... operators drive improperly. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. For their operating skills. Be aware of your snowmobile have an operator's certificate. Check to provide protection under various conditions. The seat and suspension of...
Owners Manual
Page 44
... 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 40 Short-to-Battery: The wire leading from the item listed in the chart. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Shorted Load: The wires leading to the item...
... 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 40 Short-to-Battery: The wire leading from the item listed in the chart. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Shorted Load: The wires leading to the item...
Owners Manual
Page 45
... Low Speed Sensor) ECU Output Supply Voltage 2 (Injec- FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out...
... Low Speed Sensor) ECU Output Supply Voltage 2 (Injec- FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out...
Owners Manual
Page 46
... FIT Suspension Adjustments Factory settings, combined with user adjustments to the rear track shock spring (RTSS), should be all that's necessary to the suspension could result. Damage to provide the best riding experience for overall vehicle balance is RTSS preload. The primary adjustment for most riders. Perform this adjustment first. Spring Type RMK Factory Spring PRO-RMK Factory Spring ASSAULT RMK Factory Spring 250# Optional Heavy Spring Maximum Installed Length 10...
... FIT Suspension Adjustments Factory settings, combined with user adjustments to the rear track shock spring (RTSS), should be all that's necessary to the suspension could result. Damage to provide the best riding experience for overall vehicle balance is RTSS preload. The primary adjustment for most riders. Perform this adjustment first. Spring Type RMK Factory Spring PRO-RMK Factory Spring ASSAULT RMK Factory Spring 250# Optional Heavy Spring Maximum Installed Length 10...
Owners Manual
Page 66
.... H Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop the engine quickly. Test the throttle safety switch system daily before operation. 1. Pull the switch up to the ON position to allow it to idle. 3. WARNING! Operating the snowmobile with a faulty throttle safety switch can...
.... H Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop the engine quickly. Test the throttle safety switch system daily before operation. 1. Pull the switch up to the ON position to allow it to idle. 3. WARNING! Operating the snowmobile with a faulty throttle safety switch can...
Owners Manual
Page 71
... following warnings and understand the proper hitch functions. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Objects towed with...
... following warnings and understand the proper hitch functions. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Objects towed with...
Owners Manual
Page 72
... ECI label is performed. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your use in the Service Manual, which is certified to this vehicle. 68 Non-ionizing Radiation This vehicle emits some electromagnetic energy. Specifications and adjustments for diagnostic service. You are required by U.S. These items are responsible for your owner's manual. POLARIS recommends that you contact...
... ECI label is performed. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your use in the Service Manual, which is certified to this vehicle. 68 Non-ionizing Radiation This vehicle emits some electromagnetic energy. Specifications and adjustments for diagnostic service. You are required by U.S. These items are responsible for your owner's manual. POLARIS recommends that you contact...
Owners Manual
Page 76
... Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Clean...
... Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Clean...
Owners Manual
Page 87
... slightly to three minutes. Start the engine and run at this time. 5. Carefully and briefly touch the top of the vehicle slightly if necessary. 2. If not, repeat step 8. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Lift the front of the tunnel is cold before starting the engine. 8. Stop the engine and check the coolant bottle level. If...
... slightly to three minutes. Start the engine and run at this time. 5. Carefully and briefly touch the top of the vehicle slightly if necessary. 2. If not, repeat step 8. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Lift the front of the tunnel is cold before starting the engine. 8. Stop the engine and check the coolant bottle level. If...
Owners Manual
Page 93
... to the socket and install the new bulb. Peel back the foam shield covering the headlight assembly. 2. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the lamp. Reinstall the connector to remove the bulb. 4. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves a residue, causing a hot...
... to the socket and install the new bulb. Peel back the foam shield covering the headlight assembly. 2. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the lamp. Reinstall the connector to remove the bulb. 4. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves a residue, causing a hot...
Owners Manual
Page 107
... or a fuel conditioner/stabilizer to hang freely. 103 Electrical Connections Replace worn or frayed electrical wire and connectors. The snowmobile should be fogged with fresh fuel. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in the Periodic Maintenance Table beginning on the container. Track and Suspension Moderate track tension should be supported off with fogging oil. Follow the engine fogging instructions...
... or a fuel conditioner/stabilizer to hang freely. 103 Electrical Connections Replace worn or frayed electrical wire and connectors. The snowmobile should be fogged with fresh fuel. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in the Periodic Maintenance Table beginning on the container. Track and Suspension Moderate track tension should be supported off with fogging oil. Follow the engine fogging instructions...
Owners Manual
Page 111
... engine problem that must be repaired before operating. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel...
... engine problem that must be repaired before operating. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel...
Owners Manual
Page 117
... of state or federal law, all other rights which vary from the use your snowmobile requires warranty service, you may cause engine damage. POLARIS recommends that you if inconsistent with your dealer to you use of POLARIS engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Damage resulting from state to repair POLARIS snowmobiles. WARRANTY Limitations of transportation to perform warranty service.
... of state or federal law, all other rights which vary from the use your snowmobile requires warranty service, you may cause engine damage. POLARIS recommends that you if inconsistent with your dealer to you use of POLARIS engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Damage resulting from state to repair POLARIS snowmobiles. WARRANTY Limitations of transportation to perform warranty service.
Owners Manual
Page 118
... due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for...
... due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for...
Owners Manual
Page 119
... not apply to perform the warranty repair. Upon residence verification, the servicing dealer will be requested from POLARIS Industries in your vehicle was purchased, Warranty or Service Bulletin repairs may also be sure to register your vehicle at a local POLARIS dealer in order to an authorized POLARIS dealer. This policy does not apply to vehicles registered to determine this vehicle's warranty or service bulletin coverage if...
... not apply to perform the warranty repair. Upon residence verification, the servicing dealer will be requested from POLARIS Industries in your vehicle was purchased, Warranty or Service Bulletin repairs may also be sure to register your vehicle at a local POLARIS dealer in order to an authorized POLARIS dealer. This policy does not apply to vehicles registered to determine this vehicle's warranty or service bulletin coverage if...
Owners Manual
Page 121
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
Owners Manual
Page 126
... Cooling System, Bleeding ...83 Cooling System, Flushing ...82 Customer Service...110 E Electrical Connections Care for Storage 103 Emission Control Information ...68 Emissions Limited Warranty . . 117-118 Engine Break-In...56-57 Engine Overheating ...82 Engine Protection for Storage ...103 Engine Restarting ...55 Engine Safety...10 Engine Starting ...55 Engine Stop Switch ...62 Environment Preservation ...6 Exhaust System ...84 F Fasteners, Hood and Side Panel ...53 Fluid Change Chaincase...75 Coolant ...82 Fluid Level Brake Fluid ...87 Chaincase...75 Coolant...
... Cooling System, Bleeding ...83 Cooling System, Flushing ...82 Customer Service...110 E Electrical Connections Care for Storage 103 Emission Control Information ...68 Emissions Limited Warranty . . 117-118 Engine Break-In...56-57 Engine Overheating ...82 Engine Protection for Storage ...103 Engine Restarting ...55 Engine Safety...10 Engine Starting ...55 Engine Stop Switch ...62 Environment Preservation ...6 Exhaust System ...84 F Fasteners, Hood and Side Panel ...53 Fluid Change Chaincase...75 Coolant ...82 Fluid Level Brake Fluid ...87 Chaincase...75 Coolant...
Owners Manual
Page 127
...48 Instrument Cluster...32-41 Intake Filters ...77 Intake Silencer ...18 P Parking Brake Lever Lock ...52 Passenger Warning ...22 Playback Function ...37 Polaris Products /Part Numbers ...104 Pre-Ride Checklist ...48 Pre-Ride Suspension Inspection ...49 Pressure Cap Warning ...21 L Lights ...89 Headlight Replacement...89 Taillight/Brake Light ...89 Lubrication ...74-76 Rear Suspension ...74 R Rail Slide Wear...101 Recoil Rope Inspection...53 Registration, Warranty ...112 123 INDEX F Fuel ...Fuel Filter ...Fuel Lines ...Fuel Premix (Initial Fill) ...Fuel Pump ...Fuel Recommendation ...Fuel...
...48 Instrument Cluster...32-41 Intake Filters ...77 Intake Silencer ...18 P Parking Brake Lever Lock ...52 Passenger Warning ...22 Playback Function ...37 Polaris Products /Part Numbers ...104 Pre-Ride Checklist ...48 Pre-Ride Suspension Inspection ...49 Pressure Cap Warning ...21 L Lights ...89 Headlight Replacement...89 Taillight/Brake Light ...89 Lubrication ...74-76 Rear Suspension ...74 R Rail Slide Wear...101 Recoil Rope Inspection...53 Registration, Warranty ...112 123 INDEX F Fuel ...Fuel Filter ...Fuel Lines ...Fuel Premix (Initial Fill) ...Fuel Pump ...Fuel Recommendation ...Fuel...