Owners Manual
Page 14
... clothing, immediately wash it run in an enclosed area. The engine exhaust from this vehicle only outdoors or in well-ventilated areas. SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off with the engine stopped, and outdoors...
... clothing, immediately wash it run in an enclosed area. The engine exhaust from this vehicle only outdoors or in well-ventilated areas. SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off with the engine stopped, and outdoors...
Owners Manual
Page 22
... Use of the ATV Leaving the keys in the ignition can lead to ) brakes, throttle and steering systems. Physical Skills Safe operation of this vehicle off-road only. Operating a Damaged ATV Operating a damaged ATV can cause burns and fire. SAFETY Safety Warnings Improper Cargo Loading Overloading the ATV or carrying/towing cargo improperly may cause changes in handling, which could result in an accident...
... Use of the ATV Leaving the keys in the ignition can lead to ) brakes, throttle and steering systems. Physical Skills Safe operation of this vehicle off-road only. Operating a Damaged ATV Operating a damaged ATV can cause burns and fire. SAFETY Safety Warnings Improper Cargo Loading Overloading the ATV or carrying/towing cargo improperly may cause changes in handling, which could result in an accident...
Owners Manual
Page 27
The engine will not start or run when the switch is in the ON position to operate the headlights. Turn the main key switch on and off and to change the lights from high beam to low beam. To stop switch is off to stop the engine and end all electrical power to the vehicle. Start Button To start button. 24 Main Key Switch Turn the main key switch clockwise to the ON...
The engine will not start or run when the switch is in the ON position to operate the headlights. Turn the main key switch on and off and to change the lights from high beam to low beam. To stop switch is off to stop the engine and end all electrical power to the vehicle. Start Button To start button. 24 Main Key Switch Turn the main key switch clockwise to the ON...
Owners Manual
Page 33
... operation. FEATURES AND CONTROLS Choke The choke assists in a well ventilated area. RES: Turn the valve to the engine starting procedure on page 36 for correct choke and throttle settings during starting a cold engine. Reserve fuel range is located on a level surface. Remove the fuel tank cap to add fuel to the fuel tank. Fuel Valve Fuel Tank Cap Fuel Valve The fuel valve is about 7-10 miles (11-16 km). Fuel Filter The in-line fuel filter should be replaced by...
... operation. FEATURES AND CONTROLS Choke The choke assists in a well ventilated area. RES: Turn the valve to the engine starting procedure on page 36 for correct choke and throttle settings during starting a cold engine. Reserve fuel range is located on a level surface. Remove the fuel tank cap to add fuel to the fuel tank. Fuel Valve Fuel Tank Cap Fuel Valve The fuel valve is about 7-10 miles (11-16 km). Fuel Filter The in-line fuel filter should be replaced by...
Owners Manual
Page 34
... Gear N: Neutral R: Reverse To shift gears, brake to crank the engine. 5. Lock the parking brake. After the engine has started, fold the kick-start . When the engine is serviced. 1. The neutral indicator is provided in gear and lock the parking brake. Tip: A 10/12 mm wrench is green. Make sure the stop . Place the transmission in the rear cab when not installed. 31 Place your heel downward to a complete stop switch and main key switch...
... Gear N: Neutral R: Reverse To shift gears, brake to crank the engine. 5. Lock the parking brake. After the engine has started, fold the kick-start . When the engine is serviced. 1. The neutral indicator is provided in gear and lock the parking brake. Tip: A 10/12 mm wrench is green. Make sure the stop . Place the transmission in the rear cab when not installed. 31 Place your heel downward to a complete stop switch and main key switch...
Owners Manual
Page 35
... on fluid levels, controls and areas outlined on your new Polaris ATV is as important as needed to maintain the level in 1. Engine and Drivetrain Break-in the proper range. 3. See page 57. Vary the throttle positions. Change both the oil and the filter at sustained idle. 5. Read and understand all safety warnings outlined in the safety section of a new engine and drive components...
... on fluid levels, controls and areas outlined on your new Polaris ATV is as important as needed to maintain the level in 1. Engine and Drivetrain Break-in the proper range. 3. See page 57. Vary the throttle positions. Change both the oil and the filter at sustained idle. 5. Read and understand all safety warnings outlined in the safety section of a new engine and drive components...
Owners Manual
Page 38
... 66 30 57 25 92 24 24 68 24 69 69 8 35 Item Brake system/lever travel Brake fluid Foot brake Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights/switches Engine stop switch Air filter, pre-filter Air box sediment tube Headlight Brake light/tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary...
... 66 30 57 25 92 24 24 68 24 69 69 8 35 Item Brake system/lever travel Brake fluid Foot brake Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights/switches Engine stop switch Air filter, pre-filter Air box sediment tube Headlight Brake light/tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary...
Owners Manual
Page 51
.... Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the rack raises the center of gravity of these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the operator, accessories...
.... Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the rack raises the center of gravity of these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the operator, accessories...
Owners Manual
Page 54
... Polaris dealer. Blow-by gases are controlled by 43 CFR 420. Engine idle speed is regulated by engine design, including factory-set fuel delivery and ignition. Electromagnetic Interference This spark ignition system complies with U.S.A. EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as heart monitoring or controlling devices) should be performed by the intake system. Federal regulations can be installed and functional when the vehicle...
... Polaris dealer. Blow-by gases are controlled by 43 CFR 420. Engine idle speed is regulated by engine design, including factory-set fuel delivery and ignition. Electromagnetic Interference This spark ignition system complies with U.S.A. EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as heart monitoring or controlling devices) should be performed by the intake system. Federal regulations can be installed and functional when the vehicle...
Owners Manual
Page 57
...Front suspension X Rear suspension Tires X Brake fluid level X Brake lever travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment tube Headlamp/tail lamp X Air filter, E main element X Brake pad wear n Battery X Front gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X General lubrication Carburetor float bowl nE Throttle Cable/ ETC Switch X Perform these services. 54 change yearly Inspect; MAINTENANCE Periodic Maintenance Chart Perform all fittings, pivots, cables, etc. replace...
...Front suspension X Rear suspension Tires X Brake fluid level X Brake lever travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment tube Headlamp/tail lamp X Air filter, E main element X Brake pad wear n Battery X Front gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X General lubrication Carburetor float bowl nE Throttle Cable/ ETC Switch X Perform these services. 54 change yearly Inspect; MAINTENANCE Periodic Maintenance Chart Perform all fittings, pivots, cables, etc. replace...
Owners Manual
Page 58
..., routing, security; adjust when parts are replaced Adjust as needed X Engine mounts Exhaust muffler/ pipe nE Spark plug nE Ignition Timing 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M X Wiring n Clutches (drive and 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - adjust; lubricate; clean; driven) n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment Headlight aim 55 replace as needed 2000 (3200) Change every two years 3000 (4800) Clean...
..., routing, security; adjust when parts are replaced Adjust as needed X Engine mounts Exhaust muffler/ pipe nE Spark plug nE Ignition Timing 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M X Wiring n Clutches (drive and 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - adjust; lubricate; clean; driven) n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment Headlight aim 55 replace as needed 2000 (3200) Change every two years 3000 (4800) Clean...
Owners Manual
Page 70
... to specification. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service. Position the vehicle on the tire pointing toward forward rotation. 2. Remove the wheel. Lock the parking brake. See your Polaris dealer. 5. Install the wheel nuts finger tight. 3. Lower the vehicle to come off the ground. 6. Do not service axle nuts that all nuts are torqued to specification. Location Front Wheel Rear Wheel...
... to specification. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service. Position the vehicle on the tire pointing toward forward rotation. 2. Remove the wheel. Lock the parking brake. See your Polaris dealer. 5. Install the wheel nuts finger tight. 3. Lower the vehicle to come off the ground. 6. Do not service axle nuts that all nuts are torqued to specification. Location Front Wheel Rear Wheel...
Owners Manual
Page 72
... install a new lamp. Taillight/Brakelight Lamp Replacement 1. 2. 3. 4. 5. 6. Reinstall the lens cover. 69 Clean lights frequently and replace burned out lamps promptly. To access the headlight assembly without removing the front cover, reach up under the front cab. 1. Test the light for best visibility. MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Always make sure lights are adjusted properly for proper operation...
... install a new lamp. Taillight/Brakelight Lamp Replacement 1. 2. 3. 4. 5. 6. Reinstall the lens cover. 69 Clean lights frequently and replace burned out lamps promptly. To access the headlight assembly without removing the front cover, reach up under the front cab. 1. Test the light for best visibility. MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Always make sure lights are adjusted properly for proper operation...
Owners Manual
Page 92
... to lower RPM. 89 Lock the parking brake. 3. Carburetor/Engine Idle RPM Adjustment If the engine idle speed is calibrated at the factory for operation above 6,000 feet and temperatures below +40 degrees F. (4 degrees C.) Tip: Continuous operation of the engine without proper jetting when required can cause poor performance, overheating or engine damage. Optional jets, available from your Polaris dealer for more efficient operation. Turn the...
... to lower RPM. 89 Lock the parking brake. 3. Carburetor/Engine Idle RPM Adjustment If the engine idle speed is calibrated at the factory for operation above 6,000 feet and temperatures below +40 degrees F. (4 degrees C.) Tip: Continuous operation of the engine without proper jetting when required can cause poor performance, overheating or engine damage. Optional jets, available from your Polaris dealer for more efficient operation. Turn the...
Owners Manual
Page 99
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Air Screw Jet Needle Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift Type 215 lbs. (98 kg) (includes weight of operator, cargo and ...
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Air Screw Jet Needle Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift Type 215 lbs. (98 kg) (includes weight of operator, cargo and ...
Owners Manual
Page 106
... use and when maintenance and installation are void because of non-recommended lubricants may cause engine damage. When requesting warranty service you must present your dealer require any warranty issues. If any Polaris Servicing Dealer to you if inconsistent with controlling state law. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Polaris suggests that the spark arrestor in this vehicle will meet...
... use and when maintenance and installation are void because of non-recommended lubricants may cause engine damage. When requesting warranty service you must present your dealer require any warranty issues. If any Polaris Servicing Dealer to you if inconsistent with controlling state law. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Polaris suggests that the spark arrestor in this vehicle will meet...
Owners Manual
Page 107
... take your vehicle to register your vehicle in your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to Safety Bulletins. If You Move: If you move to another country, be required to perform the warranty repair. Vehicles importation rules ...You should consult an authorized dealer to obtain documentation from Polaris Industries. You may also be done by an authorized Polaris dealer. You must be required to determine this vehicle's warranty or service bulletin coverage if you move . This policy does not...
... take your vehicle to register your vehicle in your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to Safety Bulletins. If You Move: If you move to another country, be required to perform the warranty repair. Vehicles importation rules ...You should consult an authorized dealer to obtain documentation from Polaris Industries. You may also be done by an authorized Polaris dealer. You must be required to determine this vehicle's warranty or service bulletin coverage if you move . This policy does not...
Owners Manual
Page 109
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. EPA Emissions Limited Warranty This emissions limited warranty is the responsibility of systems whose failure does not increase the vehicle's regulated emissions. Polaris warrants that at the time...
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. EPA Emissions Limited Warranty This emissions limited warranty is the responsibility of systems whose failure does not increase the vehicle's regulated emissions. Polaris warrants that at the time...
Owners Manual
Page 113
...-85 Clothing ...9 Clutching Chart ...97 Cold Weather Operation ...37 Constant Variable Transmission ...74 Consumer Product Safety ...7 Corrosion Removal, Chrome ...83 Crankcase Emission Control System 51 CVT Drying ...74 CVT System...74 F Fluid, Brake ...29 Fuel Filter ...30 Fuel Safety...11 Fuel Tank Cap ...30 Fuel Valve ...30 G Gasoline Handling ...11 Gear Selector ...31 Gearcase Oil ...61 Gloves ...9 H Handlebar Adjustment...88 Hauling Cargo ...48-49 Headlamp Replacement...69 Helmet ...8 I Idle RPM Adjustment ...89...
...-85 Clothing ...9 Clutching Chart ...97 Cold Weather Operation ...37 Constant Variable Transmission ...74 Consumer Product Safety ...7 Corrosion Removal, Chrome ...83 Crankcase Emission Control System 51 CVT Drying ...74 CVT System...74 F Fluid, Brake ...29 Fuel Filter ...30 Fuel Safety...11 Fuel Tank Cap ...30 Fuel Valve ...30 G Gasoline Handling ...11 Gear Selector ...31 Gearcase Oil ...61 Gloves ...9 H Handlebar Adjustment...88 Hauling Cargo ...48-49 Headlamp Replacement...69 Helmet ...8 I Idle RPM Adjustment ...89...
Owners Manual
Page 114
... Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91 Spring Adjustments, Rear ...87 Starting the Engine ...36-37 Starting, Kick-Start Lever...31 Steering Assembly ...65 Storage ...81-85 Switches ...24-25 Engine Stop Switch...24 Main Key Switch ...24 Override Switch ...25 O Oil Engine ...57 Rear Gearcase ...61 Transmission ...60 Oil and Filter Change...
... Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91 Spring Adjustments, Rear ...87 Starting the Engine ...36-37 Starting, Kick-Start Lever...31 Steering Assembly ...65 Storage ...81-85 Switches ...24-25 Engine Stop Switch...24 Main Key Switch ...24 Override Switch ...25 O Oil Engine ...57 Rear Gearcase ...61 Transmission ...60 Oil and Filter Change...