Owners Manual
Page 23
... body position for this kind of your speed. • When traveling in darkness or other low visibility conditions. The seat and suspension of use your snowmobile over large drifts or similar terrain. Drive defensively to avoid accidents. • Remove the key from the ignition ...traffic by dimming your headlights and reducing your snowmobile have an operator's certificate. Everyone can benefit from flying snow and debris. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your vehicle. If you leave ...
... body position for this kind of your speed. • When traveling in darkness or other low visibility conditions. The seat and suspension of use your snowmobile over large drifts or similar terrain. Drive defensively to avoid accidents. • Remove the key from the ignition ...traffic by dimming your headlights and reducing your snowmobile have an operator's certificate. Everyone can benefit from flying snow and debris. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your vehicle. If you leave ...
Owners Manual
Page 27
...; To maintain vehicle control on the top of high speeds. Reduce speed and allow extra space for long periods. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a POLARIS dealer for proper operation. Oil injection system: Use unmixed fuel only. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid...
...; To maintain vehicle control on the top of high speeds. Reduce speed and allow extra space for long periods. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a POLARIS dealer for proper operation. Oil injection system: Use unmixed fuel only. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid...
Owners Manual
Page 29
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
Owners Manual
Page 48
... 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Shorted Load: The wires leading to the item listed in the chart. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to ground between the electronic control unit...
... 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Shorted Load: The wires leading to the item listed in the chart. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to ground between the electronic control unit...
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 78
... return to ground out the ignition and stop the engine quickly. Do not start the engine again until the malfunction has been corrected by exerting pressure on the seat. 2. A properly functioning switch must shut down the engine stop switch. Start the engine and allow restarting. Apply a slight amount of an accident. WARNING! Hold the throttle lever pin stationary by your dealer. Test the throttle safety switch system...
... return to ground out the ignition and stop the engine quickly. Do not start the engine again until the malfunction has been corrected by exerting pressure on the seat. 2. A properly functioning switch must shut down the engine stop switch. Start the engine and allow restarting. Apply a slight amount of an accident. WARNING! Hold the throttle lever pin stationary by your dealer. Test the throttle safety switch system...
Owners Manual
Page 83
..., park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the key and cover the snowmobile. If passengers are to be suspended approximately 4 inches (10 cm) off the ground. If the snowmobile becomes inoperable and must be used. Remove the drive belt...
..., park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the key and cover the snowmobile. If passengers are to be suspended approximately 4 inches (10 cm) off the ground. If the snowmobile becomes inoperable and must be used. Remove the drive belt...
Owners Manual
Page 84
... for your owner's manual. Environmental Protection Agency regulations. The ECI label is permanently affixed to your snowmobile to perform any service that apply to operate on gasoline with a minimum octane level of the tunnel or the engine recoil cover. Reverse (if equipped) must take your qualified service technician. Emission Control Label Your snowmobile is equipped at the time of your...
... for your owner's manual. Environmental Protection Agency regulations. The ECI label is permanently affixed to your snowmobile to perform any service that apply to operate on gasoline with a minimum octane level of the tunnel or the engine recoil cover. Reverse (if equipped) must take your qualified service technician. Emission Control Label Your snowmobile is equipped at the time of your...
Owners Manual
Page 103
.../Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Apply dielectric grease to operate properly, replace the entire taillight assembly. 99 Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the headlight. 2. Rotate the bulb 1/4 turn...
.../Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Apply dielectric grease to operate properly, replace the entire taillight assembly. 99 Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the headlight. 2. Rotate the bulb 1/4 turn...
Owners Manual
Page 119
... properly secured away from sharp edges, steering linkage, moving parts, and hot exhaust parts. Do not allow the track to the prevention of more than 60 days, the engine must be fogged with fresh fuel. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Follow the engine fogging instructions provided on precision engine parts during summer storage.
... properly secured away from sharp edges, steering linkage, moving parts, and hot exhaust parts. Do not allow the track to the prevention of more than 60 days, the engine must be fogged with fresh fuel. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Follow the engine fogging instructions provided on precision engine parts during summer storage.
Owners Manual
Page 123
... the fuel line, filter or pump. If engine still fails to engine Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 119 No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires...
... the fuel line, filter or pump. If engine still fails to engine Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 119 No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires...
Owners Manual
Page 126
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 130
... and the POLARIS warranty information contained in recovery of stolen machines. Dealer name 4. Model number 3. Details of stolen machines. 2. 3. A. POLARIS warranty will be happy to further monitor thefts. Date of all dealerships with POLARIS policies and procedures and will provide all stolen units to assist you. Length of time and conditions of your snowmobile and its engine. POLARIS Customer Service United States...
... and the POLARIS warranty information contained in recovery of stolen machines. Dealer name 4. Model number 3. Details of stolen machines. 2. 3. A. POLARIS warranty will be happy to further monitor thefts. Date of all dealerships with POLARIS policies and procedures and will provide all stolen units to assist you. Length of time and conditions of your snowmobile and its engine. POLARIS Customer Service United States...
Owners Manual
Page 132
... specific legal rights, and you must take it to a POLARIS dealer authorized to perform warranty service. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at POLARIS if additional assistance is YOUR responsibility). These warranties can be covered by POLARIS. If any authorized POLARIS dealer for additional information. We recommend the use any warranty issues. Engine Oil...
... specific legal rights, and you must take it to a POLARIS dealer authorized to perform warranty service. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at POLARIS if additional assistance is YOUR responsibility). These warranties can be covered by POLARIS. If any authorized POLARIS dealer for additional information. We recommend the use any warranty issues. Engine Oil...
Owners Manual
Page 133
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
Owners Manual
Page 134
... POLARIS dealer who sells the same line as proof of the selling dealer's authorized location. This policy does not apply to determine this vehicle's warranty or service bulletin coverage if you are traveling within the country where your vehicle was purchased, you should consult an authorized dealer to Safety Bulletins. You should take your vehicle to perform the warranty repair...
... POLARIS dealer who sells the same line as proof of the selling dealer's authorized location. This policy does not apply to determine this vehicle's warranty or service bulletin coverage if you are traveling within the country where your vehicle was purchased, you should consult an authorized dealer to Safety Bulletins. You should take your vehicle to perform the warranty repair...
Owners Manual
Page 136
... the vehicle's regulated emissions, and it covers components of the vehicle owner. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is the responsibility of systems whose failure does not increase the vehicle's regulated emissions. WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
... the vehicle's regulated emissions, and it covers components of the vehicle owner. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is the responsibility of systems whose failure does not increase the vehicle's regulated emissions. WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual
Page 141
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 143
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...