Owners Manual
Page 23
...seat and suspension of your back because of spinal compression that could occur when the snowmobile impacts the ground. Your snowmobile is not intended for proper balance in executing turns, traversing hills, etc. Allow even more distance when driving on slippery surfaces or when driving in a group of use your speed...normal riding conditions. Everyone can benefit from the ignition when you 're new to see if they take a snowmobile safety course. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure ...
...seat and suspension of your back because of spinal compression that could occur when the snowmobile impacts the ground. Your snowmobile is not intended for proper balance in executing turns, traversing hills, etc. Allow even more distance when driving on slippery surfaces or when driving in a group of use your speed...normal riding conditions. Everyone can benefit from the ignition when you 're new to see if they take a snowmobile safety course. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure ...
Owners Manual
Page 27
...; Before starting engine, check throttle, brake, and steering for long periods. Oil injection system: Use unmixed fuel only. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • In an emergency, push down the Auxiliary Shut-Off Switch, located on the top of the throttle control assembly, to...
...; Before starting engine, check throttle, brake, and steering for long periods. Oil injection system: Use unmixed fuel only. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • In an emergency, push down the Auxiliary Shut-Off Switch, located on the top of the throttle control assembly, to...
Owners Manual
Page 29
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
Owners Manual
Page 48
... Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.
... Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 78
... the event of throttle. Start the engine and allow it to allow restarting. OPERATION Engine Stop Switch Push down on the engine stop switch (X) to ground out the ignition and stop switch. Hold the throttle lever pin stationary by your dealer. x Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return...
... the event of throttle. Start the engine and allow it to allow restarting. OPERATION Engine Stop Switch Push down on the engine stop switch (X) to ground out the ignition and stop switch. Hold the throttle lever pin stationary by your dealer. x Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return...
Owners Manual
Page 83
...'t possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. WARNING! Objects towed with a rope have someone ride on a toboggan or sled, make sure the pole is at the rear with the drive belt in the towed object. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in...
...'t possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. WARNING! Objects towed with a rope have someone ride on a toboggan or sled, make sure the pole is at the rear with the drive belt in the towed object. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in...
Owners Manual
Page 84
... the engine recoil cover. Environmental Protection Agency regulations. You may remove the factory-installed emissions information hangtag, which is intended solely for your snowmobile to a qualified dealer for ensuring that the specified maintenance is certified to perform any service that you contact an authorized POLARIS dealer to operate on gasoline with a check engine light and it comes on your owner's manual. POLARIS recommends...
... the engine recoil cover. Environmental Protection Agency regulations. You may remove the factory-installed emissions information hangtag, which is intended solely for your snowmobile to a qualified dealer for ensuring that the specified maintenance is certified to perform any service that you contact an authorized POLARIS dealer to operate on gasoline with a check engine light and it comes on your owner's manual. POLARIS recommends...
Owners Manual
Page 103
MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. If fingers do touch a lamp, clean it . 4. Headlight Lamp Replacement 1. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 3. Reinstall...
MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. If fingers do touch a lamp, clean it . 4. Headlight Lamp Replacement 1. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 3. Reinstall...
Owners Manual
Page 119
... preparation of the engine and fuel system is stored for five minutes to get additives through the entire fuel system. Track and Suspension Moderate track tension should be supported off with fogging oil. Follow the instructions on the container. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Tie the snowmobile to the fuel tank. See your...
... preparation of the engine and fuel system is stored for five minutes to get additives through the entire fuel system. Track and Suspension Moderate track tension should be supported off with fogging oil. Follow the instructions on the container. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Tie the snowmobile to the fuel tank. See your...
Owners Manual
Page 123
... the fuel valve is on. • Make sure the fuel tank contains fuel. • Ice may be repaired before operating. If engine still fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but...
... the fuel valve is on. • Make sure the fuel tank contains fuel. • Ice may be repaired before operating. If engine still fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but...
Owners Manual
Page 126
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 130
Length of time and conditions of purchase 5. POLARIS warranty will provide all stolen units to further monitor thefts. Contact your snowmobile and its engine. Previous correspondence Use the page provided near the front of your Owner's Manual to assist you. POLARIS snowmobile owner reports theft. B. Date of operation 7. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may...
Length of time and conditions of purchase 5. POLARIS warranty will provide all stolen units to further monitor thefts. Contact your snowmobile and its engine. Previous correspondence Use the page provided near the front of your Owner's Manual to assist you. POLARIS snowmobile owner reports theft. B. Date of operation 7. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may...
Owners Manual
Page 132
... A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. These warranties can be covered by POLARIS. We recommend the use of a POLARIS retail program, please contact any warranty issues. Promotional Warranties Promotional warranties are not limited to: • Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract If you use your copy of the...
... A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. These warranties can be covered by POLARIS. We recommend the use of a POLARIS retail program, please contact any warranty issues. Promotional Warranties Promotional warranties are not limited to: • Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract If you use your copy of the...
Owners Manual
Page 133
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of required periodic maintenance upon request may result in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals...
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of required periodic maintenance upon request may result in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals...
Owners Manual
Page 134
... to perform the warranty repair. 130 How to an authorized POLARIS dealer. Outside the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from POLARIS Industries. This policy does not apply to determine this vehicle's warranty or service bulletin coverage if you are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may...
... to perform the warranty repair. 130 How to an authorized POLARIS dealer. Outside the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from POLARIS Industries. This policy does not apply to determine this vehicle's warranty or service bulletin coverage if you are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may...
Owners Manual
Page 136
... Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. warrants that at the time it conforms with applicable U.S. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
... Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. warrants that at the time it conforms with applicable U.S. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
Owners Manual
Page 141
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 143
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...