Owners Manual
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PMS 419 RANGER® 800 EFI Midsize RANGER® 800 EPS Midsize Owner's Manual for Maintenance and Safety
PMS 419 RANGER® 800 EFI Midsize RANGER® 800 EPS Midsize Owner's Manual for Maintenance and Safety
Owners Manual
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... whole or in part, is based on the latest product information at the time of POLARIS Industries Inc. No liability can be accepted for this vehicle are registered trademarks of publication. Due to constant improvements in the design and ... result between the actual vehicle and the information presented in this publication is expressly prohibited. Other languages are intended for reference use only. POLARIS® and RANGER® are in English. Printed in U.S.A. 2014 RANGER 800 EFI Midsize / RANGER 800 EPS Midsize Owner's Manual P/N 9924303 2 Copyright 2013 POLARIS Sales Inc.
... whole or in part, is based on the latest product information at the time of POLARIS Industries Inc. No liability can be accepted for this vehicle are registered trademarks of publication. Due to constant improvements in the design and ... result between the actual vehicle and the information presented in this publication is expressly prohibited. Other languages are intended for reference use only. POLARIS® and RANGER® are in English. Printed in U.S.A. 2014 RANGER 800 EFI Midsize / RANGER 800 EPS Midsize Owner's Manual P/N 9924303 2 Copyright 2013 POLARIS Sales Inc.
Owners Manual
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... the steering wheel (if driving) or on hills or over -the-ankle boots. • Never use the cab nets (or doors) while riding in this vehicle. This vehicle handles differently than other vehicles, such as these conditions impair judgment and reduce operator reaction time. 5 INTRODUCTION WARNING Failure to follow the warnings contained in this vehicle with drugs or alcohol, as cars, trucks or other off-road vehicles. A free...
... the steering wheel (if driving) or on hills or over -the-ankle boots. • Never use the cab nets (or doors) while riding in this vehicle. This vehicle handles differently than other vehicles, such as these conditions impair judgment and reduce operator reaction time. 5 INTRODUCTION WARNING Failure to follow the warnings contained in this vehicle with drugs or alcohol, as cars, trucks or other off-road vehicles. A free...
Owners Manual
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... with soap and water and change clothing. The engine exhaust from the vehicle before filling to avoid fuel ignition due to electrical static discharge. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. • Do not overfill the tank. Operating on Pavement This vehicle's tires are poisonous and...
... with soap and water and change clothing. The engine exhaust from the vehicle before filling to avoid fuel ignition due to electrical static discharge. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. • Do not overfill the tank. Operating on Pavement This vehicle's tires are poisonous and...
Owners Manual
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... ON position. See your authorized POLARIS dealer for several seconds when the key is selected, speed displays in kilometers per hour. Condition When standard mode is turned to the ON position. EPS Warning Neutral High Beam Helmet/Seat Belt Check Engine 28 FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do not...
... ON position. See your authorized POLARIS dealer for several seconds when the key is selected, speed displays in kilometers per hour. Condition When standard mode is turned to the ON position. EPS Warning Neutral High Beam Helmet/Seat Belt Check Engine 28 FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do not...
Owners Manual
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... Gear L = Low Gear N = Neutral R = Reverse Gear -- = Gear Signal Error (or shifter between gears) 2. All segments including the fuel icon will light up . Service Indicator - If the instrument E F cluster fails to illuminate, a battery RPM Trip 1 over-voltage may have occurred 1 and the instrument cluster may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is set to dis8 play standard units of fuel in the fuel sensor circuit...
... Gear L = Low Gear N = Neutral R = Reverse Gear -- = Gear Signal Error (or shifter between gears) 2. All segments including the fuel icon will light up . Service Indicator - If the instrument E F cluster fails to illuminate, a battery RPM Trip 1 over-voltage may have occurred 1 and the instrument cluster may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is set to dis8 play standard units of fuel in the fuel sensor circuit...
Owners Manual
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... clutches and drive belt will damage close-fitted engine parts. Fill the fuel tank with vehicle operation and handling. 4. See page 34. 6. Avoid aggressive acceleration and high speed operation during the break-in period, change both the oil and the filter at full throttle or high speeds for the engine. Review the fuel warnings on the daily pre-ride inspection checklist. Drive slowly at sustained idle. 5. Perform regular checks on fluid levels, controls...
... clutches and drive belt will damage close-fitted engine parts. Fill the fuel tank with vehicle operation and handling. 4. See page 34. 6. Avoid aggressive acceleration and high speed operation during the break-in period, change both the oil and the filter at full throttle or high speeds for the engine. Review the fuel warnings on the daily pre-ride inspection checklist. Drive slowly at sustained idle. 5. Perform regular checks on fluid levels, controls...
Owners Manual
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... tow load to carry or tow specific capacities. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to the vehicle, include the weight of the vehicle. Vehicle should never exceed 5 MPH (8 km/h) when towing loads in severe injury or death. Always read and understand the load distribution warnings listed on a level grass surface. Model RANGER 800 EFI/EPS Midsize Maximum Capacities (Level Ground...
... tow load to carry or tow specific capacities. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to the vehicle, include the weight of the vehicle. Vehicle should never exceed 5 MPH (8 km/h) when towing loads in severe injury or death. Always read and understand the load distribution warnings listed on a level grass surface. Model RANGER 800 EFI/EPS Midsize Maximum Capacities (Level Ground...
Owners Manual
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... when towing: 1. Never tow a trailer on page 88. 6. See page 42. Towing a trailer increases braking distance. 5. Attach a trailer to low gear for the vehicle. Model RANGER 800 EFI/EPS Midsize Total Towed Load Weight (Level Ground) 1250 lbs. (567 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH (16 km/h) Belt Life To extend belt life, use the lowest gear possible...
... when towing: 1. Never tow a trailer on page 88. 6. See page 42. Towing a trailer increases braking distance. 5. Attach a trailer to low gear for the vehicle. Model RANGER 800 EFI/EPS Midsize Total Towed Load Weight (Level Ground) 1250 lbs. (567 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH (16 km/h) Belt Life To extend belt life, use the lowest gear possible...
Owners Manual
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... move a second stuck vehicle. E. Shift to free the vehicle. Vehicle damage may result in this manual. See the Shock Loading section on the winch cable before repositioning the damper. B. Re-engage the clutch on top of the mid-point of the winch cable. Slowly and carefully apply vehicle throttle and winch together to the lowest gear available on the winch...
... move a second stuck vehicle. E. Shift to free the vehicle. Vehicle damage may result in this manual. See the Shock Loading section on the winch cable before repositioning the damper. B. Re-engage the clutch on top of the mid-point of the winch cable. Slowly and carefully apply vehicle throttle and winch together to the lowest gear available on the winch...
Owners Manual
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... Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Ź Air box sediment tube E Coolant (if applicable) Ź Power steering unit (if equipped) Headlamp/tail lamp Ź Air filter, main element E Ź Brake pad wear D Battery Ź Clutch Intake, pre-filter Ź E Engine breather filter (if equipped) Front Gearcase oil (if equipped) Middle Gearcase oil (if equipped) Rear gearcase oil (if equipped) Transmission oil Engine oil change (break-in oil change...
... Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Ź Air box sediment tube E Coolant (if applicable) Ź Power steering unit (if equipped) Headlamp/tail lamp Ź Air filter, main element E Ź Brake pad wear D Battery Ź Clutch Intake, pre-filter Ź E Engine breather filter (if equipped) Front Gearcase oil (if equipped) Middle Gearcase oil (if equipped) Rear gearcase oil (if equipped) Transmission oil Engine oil change (break-in oil change...
Owners Manual
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... years Clean out Adjust as wet or dusty conditions. replace worn parts Inspect; MAINTENANCE Periodic Maintenance Chart Item Ź Oil lines, fasteners Ź Engine oil change Ź Oil filter change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses Ź Engine mounts Exhaust muffler/pipe Ź Spark plug E D Ignition timing Ź Wiring Maintenance Interval (whichever comes first) 6M 6M 6M...
... years Clean out Adjust as wet or dusty conditions. replace worn parts Inspect; MAINTENANCE Periodic Maintenance Chart Item Ź Oil lines, fasteners Ź Engine oil change Ź Oil filter change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses Ź Engine mounts Exhaust muffler/pipe Ź Spark plug E D Ignition timing Ź Wiring Maintenance Interval (whichever comes first) 6M 6M 6M...
Owners Manual
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... the brakes. Remove the wheel. WARNING! See your model is toward the outside and rotation arrows on the power steering unit to specification. Carefully lower the vehicle to specification. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. 6. Place the transmission in serious injury or death. Always ensure that have a cotter pin installed. Stop the engine. Wheel Installation 1. Remove the wheel nuts and washers. Be sure the valve stem is equipped with power steering, frequently...
... the brakes. Remove the wheel. WARNING! See your model is toward the outside and rotation arrows on the power steering unit to specification. Carefully lower the vehicle to specification. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. 6. Place the transmission in serious injury or death. Always ensure that have a cotter pin installed. Stop the engine. Wheel Installation 1. Remove the wheel nuts and washers. Be sure the valve stem is equipped with power steering, frequently...
Owners Manual
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... harness assembly into the headlight assembly. 77 Do not operate this vehicle at night or in reduced visibility when driving. Always make sure lights are provided in the housing. 5. Tip: Make sure the tab on the wiring. 3. Fuse 20A 10A 20A 10A 20A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting 30A Power Steering (if equipped) Lights Poor lighting can cause burns to cool before servicing. When servicing...
... harness assembly into the headlight assembly. 77 Do not operate this vehicle at night or in reduced visibility when driving. Always make sure lights are provided in the housing. 5. Tip: Make sure the tab on the wiring. 3. Fuse 20A 10A 20A 10A 20A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting 30A Power Steering (if equipped) Lights Poor lighting can cause burns to cool before servicing. When servicing...
Owners Manual
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Turning Radius Towing Capacity Hitch Tongue Capacity Max. SPECIFICATIONS RANGER 800 EFI Midsize RANGER 800 EPS Midsize Maximum Weight Capacity (includes weight of travel 88 Cargo Box Load Engine Displacement Bore x Stroke (mm) Alternator Output Compression Ratio Starting System Fuel System Ignition Timing Spark Plug / Gap Lubrication System Cooling Front Suspension Rear Suspension 1000 lbs. (454 kg) 1055 lbs. (478.5 kg) 2750 lbs. (1247 kg) per OSHA 29 CFR 1928.53 8.8 gal. (33.3 l) 2 qts. (1.9 l) 120 oz. (3.5 l) 108 in. (...
Turning Radius Towing Capacity Hitch Tongue Capacity Max. SPECIFICATIONS RANGER 800 EFI Midsize RANGER 800 EPS Midsize Maximum Weight Capacity (includes weight of travel 88 Cargo Box Load Engine Displacement Bore x Stroke (mm) Alternator Output Compression Ratio Starting System Fuel System Ignition Timing Spark Plug / Gap Lubrication System Cooling Front Suspension Rear Suspension 1000 lbs. (454 kg) 1055 lbs. (478.5 kg) 2750 lbs. (1247 kg) per OSHA 29 CFR 1928.53 8.8 gal. (33.3 l) 2 qts. (1.9 l) 120 oz. (3.5 l) 108 in. (...
Owners Manual
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.../Rear Hood Headlights Taillights Brake Light Indicator Light PVT Single Lever (console) 7.70:1 7.00:1 4.12:1 3.818:1 25 x 8 - 12 25 x 11 - 12 10 psi (68.9 kPa) 12 psi (82.7 kPa) Foot Activated, 4 wheel hydraulic disc 2 single beam, 50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) 1.0 W Clutching See your POLARIS dealer for clutching specifications. 89 Rear Tire Pressure - High Drive Ratio - Front Tire Size - Front Tire Pressure - Low Gear Reduction - Front Tire Size - SPECIFICATIONS RANGER 800 EFI Midsize RANGER 800 EPS Midsize Driving System Type Shift...
.../Rear Hood Headlights Taillights Brake Light Indicator Light PVT Single Lever (console) 7.70:1 7.00:1 4.12:1 3.818:1 25 x 8 - 12 25 x 11 - 12 10 psi (68.9 kPa) 12 psi (82.7 kPa) Foot Activated, 4 wheel hydraulic disc 2 single beam, 50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) 1.0 W Clutching See your POLARIS dealer for clutching specifications. 89 Rear Tire Pressure - High Drive Ratio - Front Tire Size - Front Tire Pressure - Low Gear Reduction - Front Tire Size - SPECIFICATIONS RANGER 800 EFI Midsize RANGER 800 EPS Midsize Driving System Type Shift...
Owners Manual
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... perform the warranty repair. You should take it to perform warranty service. If you move: If you move . In the country where your product was purchased, you purchase a POLARIS product from POLARIS in your country to be kept and used outside the country where your product. 96 Outside the country where your product was purchased: If you receive safety...
... perform the warranty repair. You should take it to perform warranty service. If you move: If you move . In the country where your product was purchased, you purchase a POLARIS product from POLARIS in your country to be kept and used outside the country where your product. 96 Outside the country where your product was purchased: If you receive safety...
Owners Manual
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... (3100 miles) of vehicle travel , or 30 calendar months from the date of purchase by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. WARRANTY U.S.A. POLARIS Industries Inc...
... (3100 miles) of vehicle travel , or 30 calendar months from the date of purchase by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. WARRANTY U.S.A. POLARIS Industries Inc...
Owners Manual
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INDEX A Accessory Outlets ...Adjustment Shock Spring ...74 Throttle Freeplay ...72 Air Filter ...All Wheel Drive ...All Wheel Drive Switch ...Auxiliary Outlets...Axle Nut Torque ...22 C Coolant Level, Overflow Bottle ...66 Coolant Level, Radiator ...66 Coolant, Adding or Changing...65 Cooling Fan ...65 Cooling System...65-66 Corrosion Removal, Chrome ...84 Crankcase Emission Control System ...56 70 46 23 22 75 D Differential Lock Switch ...Differential Operation...Disengaging AWD ...Display Units, Standard/Metric ...Drive Belt Wear ...Drivetrain Break-In...Driving Downhill ...Driving in ...
INDEX A Accessory Outlets ...Adjustment Shock Spring ...74 Throttle Freeplay ...72 Air Filter ...All Wheel Drive ...All Wheel Drive Switch ...Auxiliary Outlets...Axle Nut Torque ...22 C Coolant Level, Overflow Bottle ...66 Coolant Level, Radiator ...66 Coolant, Adding or Changing...65 Cooling Fan ...65 Cooling System...65-66 Corrosion Removal, Chrome ...84 Crankcase Emission Control System ...56 70 46 23 22 75 D Differential Lock Switch ...Differential Operation...Disengaging AWD ...Display Units, Standard/Metric ...Drive Belt Wear ...Drivetrain Break-In...Driving Downhill ...Driving in ...
Owners Manual
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...AWD Switch ...23 Differential Lock Switch ...23 Ignition Switch...23 Light Switch...23 T Tachometer ...31 Throttle Freeplay Adjustment...72 Throttle Freeplay Inspection...72 Throttle Pedal ...24 Throttle System...72 Tires ...75-76 Nut Torque ...75 Tread Depth ...75 Wheel Installation ...76 Wheel Removal ...76 Torque, Spark Plug ...64 Towing Loads ...43 Towing Speed ...43 Trailer Hitch Bracket ...27 Transmission...62 Transmission Operation ...67-68 Transmission System ...68 Transmission Warning ...67-68 Transmission, Drying ...68 Transporting the Vehicle ...87 R Radiator...65 Radiator Coolant...
...AWD Switch ...23 Differential Lock Switch ...23 Ignition Switch...23 Light Switch...23 T Tachometer ...31 Throttle Freeplay Adjustment...72 Throttle Freeplay Inspection...72 Throttle Pedal ...24 Throttle System...72 Tires ...75-76 Nut Torque ...75 Tread Depth ...75 Wheel Installation ...76 Wheel Removal ...76 Torque, Spark Plug ...64 Towing Loads ...43 Towing Speed ...43 Trailer Hitch Bracket ...27 Transmission...62 Transmission Operation ...67-68 Transmission System ...68 Transmission Warning ...67-68 Transmission, Drying ...68 Transporting the Vehicle ...87 R Radiator...65 Radiator Coolant...