Owners Manual
Page 20
... been parked for lighter operators or snowmobiles designed to service the clutches. Any servicing that rotates at high speeds. Clutches Do not attempt to carry a load. 18 All clutch service must be performed by your body weight. Maneuverability will change for a length of the engine with enough authority to drive. Cold Weather Drive-Away Whenever your dealer. SAFETY Operator Safety Drive Belt Do not operate the engine with the intake silencer or filter removed...
... been parked for lighter operators or snowmobiles designed to service the clutches. Any servicing that rotates at high speeds. Clutches Do not attempt to carry a load. 18 All clutch service must be performed by your body weight. Maneuverability will change for a length of the engine with enough authority to drive. Cold Weather Drive-Away Whenever your dealer. SAFETY Operator Safety Drive Belt Do not operate the engine with the intake silencer or filter removed...
Owners Manual
Page 21
... well as yours, make sure they 've taken a snowmobile safety course and have been designed to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in darkness or other low visibility conditions. For their operating skills. Always start on slippery surfaces or when driving in a group of snowmobiles, don't tailgate (follow too...
... well as yours, make sure they 've taken a snowmobile safety course and have been designed to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in darkness or other low visibility conditions. For their operating skills. Always start on slippery surfaces or when driving in a group of snowmobiles, don't tailgate (follow too...
Owners Manual
Page 27
... braking ability are latched. Make sure hood and side panels are greatly reduced. Oil injection system: Use unmixed fuel only. See Owner's Manual for long periods. Be seated and in position to track studs. Reduce speed and allow extra space for proper operation. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn...
... braking ability are latched. Make sure hood and side panels are greatly reduced. Oil injection system: Use unmixed fuel only. See Owner's Manual for long periods. Be seated and in position to track studs. Reduce speed and allow extra space for proper operation. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn...
Owners Manual
Page 35
... beam indicator illuminates when the lights are set to cool the engine. This indicator illuminates when the parking brake is engaged. This indicator illuminates to oil movement in kilometers per hour. Stop the engine immediately. Serious engine damage could result in reverse. See page 68. FEATURES Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Condition When standard mode is selected, speed displays in use. See...
... beam indicator illuminates when the lights are set to cool the engine. This indicator illuminates when the parking brake is engaged. This indicator illuminates to oil movement in kilometers per hour. Stop the engine immediately. Serious engine damage could result in reverse. See page 68. FEATURES Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Condition When standard mode is selected, speed displays in use. See...
Owners Manual
Page 45
... 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 43 Short-to-Battery: The wire leading from the item listed in the chart to the electronic control unit is shorted to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic...
... 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 43 Short-to-Battery: The wire leading from the item listed in the chart to the electronic control unit is shorted to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic...
Owners Manual
Page 46
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 71
... engine. 69 Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to allow it to ground out the ignition and stop the engine quickly. Test the throttle safety switch system daily before operation. 1. Start the engine and allow restarting. OPERATION Engine Stop Switch Push down on the engine stop switch to idle. 3. WARNING...
... engine. 69 Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to allow it to ground out the ignition and stop the engine quickly. Test the throttle safety switch system daily before operation. 1. Start the engine and allow restarting. OPERATION Engine Stop Switch Push down on the engine stop switch to idle. 3. WARNING...
Owners Manual
Page 74
... engine damage, especially if the transmission is in the event of an emergency. The light on the instrument panel will slow and begin to make sure the transmission is in reverse. Stop the snowmobile and leave the engine idling. See page 69 for one second and release. Push the yellow reverse button for more information about the engine stop switch and throttle safety switch...
... engine damage, especially if the transmission is in the event of an emergency. The light on the instrument panel will slow and begin to make sure the transmission is in reverse. Stop the snowmobile and leave the engine idling. See page 69 for one second and release. Push the yellow reverse button for more information about the engine stop switch and throttle safety switch...
Owners Manual
Page 75
... of each ride, park the snowmobile on the towed snowmobile to the engine and drive system. Remove the drive belt before towing. 73 The track should be towed, and if it at least four feet (1.2 meters) long to prevent any type of vehicle with the drive belt in serious damage to operate the brake and steering when necessary. Remove the key and cover the snowmobile.
... of each ride, park the snowmobile on the towed snowmobile to the engine and drive system. Remove the drive belt before towing. 73 The track should be towed, and if it at least four feet (1.2 meters) long to prevent any type of vehicle with the drive belt in serious damage to operate the brake and steering when necessary. Remove the key and cover the snowmobile.
Owners Manual
Page 76
... may maintain, replace, or repair the emission control devices or systems on your snowmobile to a qualified dealer for diagnostic service. The ECI label should review the limitations of sale with a check engine light and it comes on, you contact an authorized POLARIS dealer to perform any service that the specified maintenance is equipped with an emission control information (ECI) label and a factory-installed emissions...
... may maintain, replace, or repair the emission control devices or systems on your snowmobile to a qualified dealer for diagnostic service. The ECI label should review the limitations of sale with a check engine light and it comes on, you contact an authorized POLARIS dealer to perform any service that the specified maintenance is equipped with an emission control information (ECI) label and a factory-installed emissions...
Owners Manual
Page 80
... Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil (SP Models) Cooling Fins and Shroud Driveshaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Lubricate Bolt Torque...
... Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil (SP Models) Cooling Fins and Shroud Driveshaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Lubricate Bolt Torque...
Owners Manual
Page 89
... trapped air. 9. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Elevate the front of the tunnel is warm or hot. Add coolant as needed. Reinstall the side panel. 12. Reinstall the side panel. 10. MAINTENANCE Cooling System Bleeding the Cooling System CAUTION! Add coolant to the coolant bottle to the touch. Start the engine and run at this time. 5. Lift the...
... trapped air. 9. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Elevate the front of the tunnel is warm or hot. Add coolant as needed. Reinstall the side panel. 12. Reinstall the side panel. 10. MAINTENANCE Cooling System Bleeding the Cooling System CAUTION! Add coolant to the coolant bottle to the touch. Start the engine and run at this time. 5. Lift the...
Owners Manual
Page 95
... the socket and install the new bulb. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Secure the foam shield. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to operate properly, replace the entire taillight assembly. 93 Peel back the foam shield covering the headlight assembly. 2. Remove the wire harness connector from your skin leaves...
... the socket and install the new bulb. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Secure the foam shield. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to operate properly, replace the entire taillight assembly. 93 Peel back the foam shield covering the headlight assembly. 2. Remove the wire harness connector from your skin leaves...
Owners Manual
Page 110
SPECIFICATIONS 600 INDY Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Type Driven Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211122 P-85 Team LWT Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke...
SPECIFICATIONS 600 INDY Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Type Driven Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211122 P-85 Team LWT Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke...
Owners Manual
Page 117
... to nonethanol fuel at all times for spark. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). SEE YOUR DEALER. • Replace the plug(s). • SEE...
... to nonethanol fuel at all times for spark. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). SEE YOUR DEALER. • Replace the plug(s). • SEE...
Owners Manual
Page 124
...safety information and notices regarding your vehicle. If you purchase from a private party: If you purchase a POLARIS product from a private party, to be denied. Upon residence verification, the servicing dealer will be kept and used outside the country where your new country. Product importation rules vary considerably from country to perform warranty service...purchased: Warranty or service bulletin repairs must nonetheless register your product under your name and address with a local POLARIS dealer in your product was purchased, warranty and service bulletin repairs may...
...safety information and notices regarding your vehicle. If you purchase from a private party: If you purchase a POLARIS product from a private party, to be denied. Upon residence verification, the servicing dealer will be kept and used outside the country where your new country. Product importation rules vary considerably from country to perform warranty service...purchased: Warranty or service bulletin repairs must nonetheless register your product under your name and address with a local POLARIS dealer in your product was purchased, warranty and service bulletin repairs may...
Owners Manual
Page 126
... for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. For exhaust emissions, emission-related components include any engine parts related to the POLARIS standard Limited Warranty for this emissions-certified vehicle is the responsibility...
... for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. For exhaust emissions, emission-related components include any engine parts related to the POLARIS standard Limited Warranty for this emissions-certified vehicle is the responsibility...
Owners Manual
Page 130
... Offset ...94 Clutch Safety ...18 Clutch System ...94-96 Clutch Warning ...21 Clutch/Drive System, Storage ...107 Clutching Chart ...109 Cold Weather Drive-Away ...18 Controls and Linkage, Storage ...107 Coolant...85 Coolant Level...85 Cooling System ...85-87 Cooling System, Bleeding ...87 Customer Service...118 F Fasteners, Hood and Side Panel ...60 Fluid Change, Chaincase ...81 Fluid Level Brake Fluid ...91 Chaincase...81 Coolant ...85 Oil Bottle ...68 Front Rear Scissor Stop ...50 Front Suspension Adjustments . . 45...
... Offset ...94 Clutch Safety ...18 Clutch System ...94-96 Clutch Warning ...21 Clutch/Drive System, Storage ...107 Clutching Chart ...109 Cold Weather Drive-Away ...18 Controls and Linkage, Storage ...107 Coolant...85 Coolant Level...85 Cooling System ...85-87 Cooling System, Bleeding ...87 Customer Service...118 F Fasteners, Hood and Side Panel ...60 Fluid Change, Chaincase ...81 Fluid Level Brake Fluid ...91 Chaincase...81 Coolant ...85 Oil Bottle ...68 Front Rear Scissor Stop ...50 Front Suspension Adjustments . . 45...
Owners Manual
Page 131
... Shock Spring ...46 Pre-Ride Checklist ...55 Pre-Ride Suspension Inspection ...56 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 IFS...45 IFS Adjustment Options ...45 IFS Components ...45 Ignition Lock System ...36-41 Inadequate Snow Conditions ...16 Independent Front Suspension ...45 Indicator Lamps ...33 Inspection, Pre-Ride ...55 Instrument Cluster...32-44 Intake Filters ...84 Intake Silencer ...18 R Rail Slide Wear...103 Rear Rear...
... Shock Spring ...46 Pre-Ride Checklist ...55 Pre-Ride Suspension Inspection ...56 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 IFS...45 IFS Adjustment Options ...45 IFS Components ...45 Ignition Lock System ...36-41 Inadequate Snow Conditions ...16 Independent Front Suspension ...45 Indicator Lamps ...33 Inspection, Pre-Ride ...55 Instrument Cluster...32-44 Intake Filters ...84 Intake Silencer ...18 R Rail Slide Wear...103 Rear Rear...
Owners Manual
Page 132
...-41 Shock Valving, IFS ...46 Side Panel Access ...79 Side Panel Fasteners ...60 Signal Words ...8 Ski Alignment ...102 Ski Pressure ...49 Ski Skags ...103 Slide Rail and Track Cooling ...65 Snow Conditions ...16 Spark Plug Condition...83 Spark Plug Inspection ...83 Spark Plug Recommendations...82 Spark Plugs ...82-83 Speed ...13 Speedometer ...32 Spring Preload ...48 Spring Preload, IFS Shock...46 Spring Preload, Rear ...48 Starting the Engine ...62 Starting the Engine, Restarting ...62 Steering Inspection ...101 Steering System...
...-41 Shock Valving, IFS ...46 Side Panel Access ...79 Side Panel Fasteners ...60 Signal Words ...8 Ski Alignment ...102 Ski Pressure ...49 Ski Skags ...103 Slide Rail and Track Cooling ...65 Snow Conditions ...16 Spark Plug Condition...83 Spark Plug Inspection ...83 Spark Plug Recommendations...82 Spark Plugs ...82-83 Speed ...13 Speedometer ...32 Spring Preload ...48 Spring Preload, IFS Shock...46 Spring Preload, Rear ...48 Starting the Engine ...62 Starting the Engine, Restarting ...62 Steering Inspection ...101 Steering System...