Owners Manual
Page 9
...: • Instrument and calibration uncertainty • Variations in like turning, or driving on hills or over obstacles, if you fail to take proper precautions. • Read this owner's manual. Take a certified ATV safety training course (www.atvsafety.org). • For your child can reach and operate all ATV controls, including handlebars, brake levers, throttle lever and engine stop switch. • Adult...
...: • Instrument and calibration uncertainty • Variations in like turning, or driving on hills or over obstacles, if you fail to take proper precautions. • Read this owner's manual. Take a certified ATV safety training course (www.atvsafety.org). • For your child can reach and operate all ATV controls, including handlebars, brake levers, throttle lever and engine stop switch. • Adult...
Owners Manual
Page 15
... start the engine or let it 's in safe operating condition. Failure to Inspect Before Operating Failure to Exhaust Engine exhaust fumes are poisonous and can cause loss of an accident. SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve...
... start the engine or let it 's in safe operating condition. Failure to Inspect Before Operating Failure to Exhaust Engine exhaust fumes are poisonous and can cause loss of an accident. SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve...
Owners Manual
Page 23
... capacity for carrying cargo or pulling a trailer. Clean headlights frequently and replace burned out headlamps promptly. Persons with highway-approved lights. Do not touch hot exhaust system components. Operating a Damaged ATV Operating a damaged ATV can cause burns and fire. SAFETY Safety Warnings Improper Cargo Loading Overloading the ATV or carrying/towing cargo improperly may cause changes in an accident. Always remove the ignition key...
... capacity for carrying cargo or pulling a trailer. Clean headlights frequently and replace burned out headlamps promptly. Persons with highway-approved lights. Do not touch hot exhaust system components. Operating a Damaged ATV Operating a damaged ATV can cause burns and fire. SAFETY Safety Warnings Improper Cargo Loading Overloading the ATV or carrying/towing cargo improperly may cause changes in an accident. Always remove the ignition key...
Owners Manual
Page 28
... electrical power to the OFF position. FEATURES AND CONTROLS Switches Override Switch Light Switch ON OFF Main Key Switch Start Button Engine Stop Switch Light Switch Use the headlight switch to turn the lights on . Engine Stop Switch Before starting the engine, press the upper end of the switch down to the ON position before starting the engine. Turn the main key switch on and off and to change the lights from high beam to low beam. The engine will not start or run...
... electrical power to the OFF position. FEATURES AND CONTROLS Switches Override Switch Light Switch ON OFF Main Key Switch Start Button Engine Stop Switch Light Switch Use the headlight switch to turn the lights on . Engine Stop Switch Before starting the engine, press the upper end of the switch down to the ON position before starting the engine. Turn the main key switch on and off and to change the lights from high beam to low beam. The engine will not start or run...
Owners Manual
Page 34
... hours of 87=(R+ M/2) octane. Fuel Filter The in starting a cold engine. Fuel Tank Cap Fuel Tank Cap Always refuel with a minimum pump octane number of operation or annually. Use POLARIS Carbon Clean fuel treatment at each fill. Non-ethanol fuel is exhausted. OFF: For vehicle storage and when transporting. Do not attempt to the engine starting . FEATURES AND CONTROLS Choke The choke assists in -line fuel filter should be replaced by your dealer after...
... hours of 87=(R+ M/2) octane. Fuel Filter The in starting a cold engine. Fuel Tank Cap Fuel Tank Cap Always refuel with a minimum pump octane number of operation or annually. Use POLARIS Carbon Clean fuel treatment at each fill. Non-ethanol fuel is exhausted. OFF: For vehicle storage and when transporting. Do not attempt to the engine starting . FEATURES AND CONTROLS Choke The choke assists in -line fuel filter should be replaced by your dealer after...
Owners Manual
Page 35
... could cause transmission damage. Lock the parking brake. Tip: A 10/12 mm wrench is provided in neutral. 2. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to the desired gear. When the engine is idling, move the lever to a complete stop switch and main key switch are selected. Indicator Lights Indicator lights on the left unattended, always place the transmission in the rear cab when not installed. 31 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector...
... could cause transmission damage. Lock the parking brake. Tip: A 10/12 mm wrench is provided in neutral. 2. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to the desired gear. When the engine is idling, move the lever to a complete stop switch and main key switch are selected. Indicator Lights Indicator lights on the left unattended, always place the transmission in the rear cab when not installed. 31 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector...
Owners Manual
Page 36
.... Drive slowly at 20 hours, 200 miles or one month, whichever comes first. 32 Perform regular checks on fluid levels, controls and areas outlined on your new POLARIS ATV is as important as needed to use . Change both the oil and the filter at first. NOTICE: Excessive heat build-up during the first three hours of use the first two full tanks...
.... Drive slowly at 20 hours, 200 miles or one month, whichever comes first. 32 Perform regular checks on fluid levels, controls and areas outlined on your new POLARIS ATV is as important as needed to use . Change both the oil and the filter at first. NOTICE: Excessive heat build-up during the first three hours of use the first two full tanks...
Owners Manual
Page 37
... the ignition key when the vehicle is required for your vehicle. Do not allow anyone under age 16. Never carry a passenger on a frozen body of age to operate this vehicle off-road only. Always maintain proper tire pressure. 10. Never start the engine or let it run in a manner appropriate for children under 14 years of water. 12. Use caution and drive at excessive speeds. Do...
... the ignition key when the vehicle is required for your vehicle. Do not allow anyone under age 16. Never carry a passenger on a frozen body of age to operate this vehicle off-road only. Always maintain proper tire pressure. 10. Never start the engine or let it run in a manner appropriate for children under 14 years of water. 12. Use caution and drive at excessive speeds. Do...
Owners Manual
Page 52
... THE RACK AS POSSIBLE. Unsecured loads can create unstable operating conditions, which can alter vehicle handling and may require backing downhill. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. Always follow these items must not exceed the maximum weight capacity. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed...
... THE RACK AS POSSIBLE. Unsecured loads can create unstable operating conditions, which can alter vehicle handling and may require backing downhill. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. Always follow these items must not exceed the maximum weight capacity. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed...
Owners Manual
Page 55
... viewed online at POLARIS specifications to be installed and functional when the vehicle is regulated by engine design, including factory-set fuel delivery and ignition. Operation of this spark arrester be in accordance with a closed crankcase system. Federal regulations can be found on public lands. Crankcase Emission Control System This engine is equipped with the USFS standard 5100-1c. Engine idle speed is the only...
... viewed online at POLARIS specifications to be installed and functional when the vehicle is regulated by engine design, including factory-set fuel delivery and ignition. Operation of this spark arrester be in accordance with a closed crankcase system. Federal regulations can be found on public lands. Crankcase Emission Control System This engine is equipped with the USFS standard 5100-1c. Engine idle speed is the only...
Owners Manual
Page 58
... often; replace as needed Lubricate all services at tank cap, lines, fuel valve, filter and carburetor Inspect; Inspect and make adjustments as needed . Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Fuel Tank Ź Air filter, pre-filter E Ź Air box sediment tube Headlamp/tail lamp Ź Air filter, E main element Ź Brake pad wear D Battery Ź Engine oil change Break-in oil level check...
... often; replace as needed Lubricate all services at tank cap, lines, fuel valve, filter and carburetor Inspect; Inspect and make adjustments as needed . Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Fuel Tank Ź Air filter, pre-filter E Ź Air box sediment tube Headlamp/tail lamp Ź Air filter, E main element Ź Brake pad wear D Battery Ź Engine oil change Break-in oil level check...
Owners Manual
Page 59
... wear, routing, security; adjust 1000 (1600) Turn the fuel valve on. replace as needed Ź Engine mounts Exhaust muffler/ pipe D Spark plug E D Ignition Timing E Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - 55 replace worn parts 1000 (1600) Inspect; replace lines every two years 1000 (1600) Inspect...
... wear, routing, security; adjust 1000 (1600) Turn the fuel valve on. replace as needed Ź Engine mounts Exhaust muffler/ pipe D Spark plug E D Ignition Timing E Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - 55 replace worn parts 1000 (1600) Inspect; replace lines every two years 1000 (1600) Inspect...
Owners Manual
Page 61
... engine oil at the center of the sight glass. Do not overfill. NOTICE: A rising oil level between checks in cool weather driving can indicate contaminants such as needed. 4. Always use of the vehicle. 3. MAINTENANCE Engine Oil Oil Recommendations Always check and change the oil immediately. 1. Follow the manufacturer's recommendations for this vehicle. Never substitute or mix oil brands. Oil Specifications Lubricant PS-4 Extreme Duty 10W-50 4-Cycle Oil Capacity...
... engine oil at the center of the sight glass. Do not overfill. NOTICE: A rising oil level between checks in cool weather driving can indicate contaminants such as needed. 4. Always use of the vehicle. 3. MAINTENANCE Engine Oil Oil Recommendations Always check and change the oil immediately. 1. Follow the manufacturer's recommendations for this vehicle. Never substitute or mix oil brands. Oil Specifications Lubricant PS-4 Extreme Duty 10W-50 4-Cycle Oil Capacity...
Owners Manual
Page 71
... in gear. Place the transmission in an accident or rollover. Lock the parking brake. Wheel Installation 1. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. WARNING! Torque the wheel nuts to the ground. 4. Loosen the wheel nuts slightly. lbs. (37 Nm) 27 ft. Stop the engine. lbs. (37 Nm) 67 Position the vehicle on the tire pointing...
... in gear. Place the transmission in an accident or rollover. Lock the parking brake. Wheel Installation 1. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. WARNING! Torque the wheel nuts to the ground. 4. Loosen the wheel nuts slightly. lbs. (37 Nm) 27 ft. Stop the engine. lbs. (37 Nm) 67 Position the vehicle on the tire pointing...
Owners Manual
Page 73
... the wiring harness. Remove the lamp. Remove the headlight assembly from the back of the Cover headlight. 2. Remove the taillight lens cover mounting screws. Test the light for best visibility. Remove the headlamp and install the new headlamp. MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Taillight/Brakelight Lamp Replacement 1. 2. 3. 4. 5. 6. Clean lights frequently and replace...
... the wiring harness. Remove the lamp. Remove the headlight assembly from the back of the Cover headlight. 2. Remove the taillight lens cover mounting screws. Test the light for best visibility. Remove the headlamp and install the new headlamp. MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Taillight/Brakelight Lamp Replacement 1. 2. 3. 4. 5. 6. Clean lights frequently and replace...
Owners Manual
Page 100
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Air Screw Jet Needle Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift Type Drive Ratio, Front Tires, Front Tires, Rear Front Suspension Rear...
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Air Screw Jet Needle Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift Type Drive Ratio, Front Tires, Front Tires, Rear Front Suspension Rear...
Owners Manual
Page 105
...move to continue your warranty coverage and to ensure that have any POLARIS Servicing Dealer to country. You must nonetheless register your product under your vehicle. If you purchase from a private party: If you move to another country, be authorized to Safety Bulletins. 101 Dealers...location. You may also be done by an authorized POLARIS dealer. This policy does not apply to perform the warranty repair. In the Country where your new country. Product importation rules vary considerably from POLARIS in order to products that you receive information and notices...
...move to continue your warranty coverage and to ensure that have any POLARIS Servicing Dealer to country. You must nonetheless register your product under your vehicle. If you purchase from a private party: If you move to another country, be authorized to Safety Bulletins. 101 Dealers...location. You may also be done by an authorized POLARIS dealer. This policy does not apply to perform the warranty repair. In the Country where your new country. Product importation rules vary considerably from POLARIS in order to products that you receive information and notices...
Owners Manual
Page 107
... valves • Sensors • Electronic control units 103 The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the vehicle as a whole. Repairing or replacing other paid warranty extension. POLARIS warrants that Polaris provides on the date of purchase by this emissions-certified vehicle is free from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition...
... valves • Sensors • Electronic control units 103 The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the vehicle as a whole. Repairing or replacing other paid warranty extension. POLARIS warrants that Polaris provides on the date of purchase by this emissions-certified vehicle is free from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition...
Owners Manual
Page 112
...-85 Clothing ...9 Clutching Chart ...97 Cold Weather Operation ...37 Constant Variable Transmission ...74 Consumer Product Safety ...7 Corrosion Removal, Chrome ...83 Crankcase Emission Control System 51 CVT Drying ...74 CVT System...74 F Fluid, Brake ...29 Fuel Filter ...30 Fuel Safety...11 Fuel Tank Cap ...30 Fuel Valve ...30 G Gasoline Handling ...11 Gear Selector ...31 Gearcase Oil ...61 Gloves ...9 H Handlebar Adjustment...88 Hauling Cargo ...48-49 Headlamp Replacement...69 Helmet ...8 I Idle RPM Adjustment ...89...
...-85 Clothing ...9 Clutching Chart ...97 Cold Weather Operation ...37 Constant Variable Transmission ...74 Consumer Product Safety ...7 Corrosion Removal, Chrome ...83 Crankcase Emission Control System 51 CVT Drying ...74 CVT System...74 F Fluid, Brake ...29 Fuel Filter ...30 Fuel Safety...11 Fuel Tank Cap ...30 Fuel Valve ...30 G Gasoline Handling ...11 Gear Selector ...31 Gearcase Oil ...61 Gloves ...9 H Handlebar Adjustment...88 Hauling Cargo ...48-49 Headlamp Replacement...69 Helmet ...8 I Idle RPM Adjustment ...89...
Owners Manual
Page 113
... Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91 Spring Adjustments, Rear ...87 Starting the Engine ...36-37 Starting, Kick-Start Lever...31 Steering Assembly ...65 Storage ...81-85 Switches ...24-25 Engine Stop Switch...24 Main Key Switch ...24 Override Switch ...25 O Oil Engine ...57 Rear Gearcase ...61 Transmission ...60 Oil and Filter Change...
... Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91 Spring Adjustments, Rear ...87 Starting the Engine ...36-37 Starting, Kick-Start Lever...31 Steering Assembly ...65 Storage ...81-85 Switches ...24-25 Engine Stop Switch...24 Main Key Switch ...24 Override Switch ...25 O Oil Engine ...57 Rear Gearcase ...61 Transmission ...60 Oil and Filter Change...