Owners Manual
Page 7
... vehicle. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual can result in this vehicle. A free extra copy of the machinery during measurements • Environmental factors such as these conditions impair judgment and reduce operator reaction time. • Complete the New Operator Driving Procedures outlined on a passenger hand hold. • Always use the cab nets (or doors...
... vehicle. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual can result in this vehicle. A free extra copy of the machinery during measurements • Environmental factors such as these conditions impair judgment and reduce operator reaction time. • Complete the New Operator Driving Procedures outlined on a passenger hand hold. • Always use the cab nets (or doors...
Owners Manual
Page 13
... on steering wheel or hand holds. LOCATE AND READ OWNER'S MANUAL. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179499 11 Stay completely inside the vehicle. FOLLOW ALL INSTRUCTIONS AND WARNINGS. SAFETY Safety Labels and Locations Drive Responsibly Warning Drive Responsibly Avoid loss of the vehicle for hills, rough terrain, ruts and other changes in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. •...
... on steering wheel or hand holds. LOCATE AND READ OWNER'S MANUAL. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179499 11 Stay completely inside the vehicle. FOLLOW ALL INSTRUCTIONS AND WARNINGS. SAFETY Safety Labels and Locations Drive Responsibly Warning Drive Responsibly Avoid loss of the vehicle for hills, rough terrain, ruts and other changes in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. •...
Owners Manual
Page 14
... information. 12 SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Passengers can cause serious injury or death. • Never carry passengers in cargo box. RZR XP 1000 RZR XP 1000 Desert Edition RZR XP 4 1000 Load/Passenger/Tire Pressure Warning (in box. • For stability on rough or hilly terrain, reduce speed and cargo. • Be careful if load extends over the side of losing control. This can be centered and carried...
... information. 12 SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Passengers can cause serious injury or death. • Never carry passengers in cargo box. RZR XP 1000 RZR XP 1000 Desert Edition RZR XP 4 1000 Load/Passenger/Tire Pressure Warning (in box. • For stability on rough or hilly terrain, reduce speed and cargo. • Be careful if load extends over the side of losing control. This can be centered and carried...
Owners Manual
Page 18
... weight of control and accident or rollover. Never carry more than one passenger in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Use extra caution when operating. 16 Follow the instructions in a 2-seat vehicle can affect the operator's ability to safely operate the vehicle. For your safety and the safety of these steps: 1. SAFETY Safety Warnings Carrying Multiple Passengers (RZR XP) Never carry a passenger...
... weight of control and accident or rollover. Never carry more than one passenger in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Use extra caution when operating. 16 Follow the instructions in a 2-seat vehicle can affect the operator's ability to safely operate the vehicle. For your safety and the safety of these steps: 1. SAFETY Safety Warnings Carrying Multiple Passengers (RZR XP) Never carry a passenger...
Owners Manual
Page 28
... OFF position. FEATURES AND CONTROLS Switches Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. Ignition Switch The ignition switch is equipped with one or more 12-volt accessory outlets. The key returns to start the engine. Electrical equipment can be used. Electrical circuits are on the dash, a second outlet (if equipped) is in the rear passenger area. See page 50 for starting procedures. Electrical circuits are off...
... OFF position. FEATURES AND CONTROLS Switches Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. Ignition Switch The ignition switch is equipped with one or more 12-volt accessory outlets. The key returns to start the engine. Electrical equipment can be used. Electrical circuits are on the dash, a second outlet (if equipped) is in the rear passenger area. See page 50 for starting procedures. Electrical circuits are off...
Owners Manual
Page 38
... engine RPM is in AWD. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is turned off . Initially, the vehicle's electronic system will automatically disengage. When in the instrument cluster will be on or off while the vehicle is moving . NOTICE: Switching to AWD. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may be needed. When the rear wheels regain traction, the demand drive...
... engine RPM is in AWD. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is turned off . Initially, the vehicle's electronic system will automatically disengage. When in the instrument cluster will be on or off while the vehicle is moving . NOTICE: Switching to AWD. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may be needed. When the rear wheels regain traction, the demand drive...
Owners Manual
Page 42
... wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is at an RPM too low to display, an open or short circuit has occurred in the fuel sensor circuit. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. See your dealer for scheduled maintenance. This warning usually indicates that the preset service interval has been reached. All segments...
... wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is at an RPM too low to display, an open or short circuit has occurred in the fuel sensor circuit. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. See your dealer for scheduled maintenance. This warning usually indicates that the preset service interval has been reached. All segments...
Owners Manual
Page 48
... the oil level. See page 48. 46 OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may cause serious engine damage. Perform the following procedures carefully. See page 85. Do not operate at sustained idle. 6. Fill the fuel tank with gasoline. Do not operate at full throttle or high speeds during...
... the oil level. See page 48. 46 OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may cause serious engine damage. Perform the following procedures carefully. See page 85. Do not operate at sustained idle. 6. Fill the fuel tank with gasoline. Do not operate at full throttle or high speeds during...
Owners Manual
Page 81
... to pressurize fuel pump; Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Engine intake pre-filter PVT intake pre-filter Coolant Ź Power steering unit (if equipped) Headlight/taillight Spark arrester Make adjustments as need ed. Inspect; clean; clean often Fuel System 25 H Monthly Ź Engine oil change at whichever maintenance interval is reached first. Check operation Clean daily when driving in mud and water; replace a cracked...
... to pressurize fuel pump; Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Engine intake pre-filter PVT intake pre-filter Coolant Ź Power steering unit (if equipped) Headlight/taillight Spark arrester Make adjustments as need ed. Inspect; clean; clean often Fuel System 25 H Monthly Ź Engine oil change at whichever maintenance interval is reached first. Check operation Clean daily when driving in mud and water; replace a cracked...
Owners Manual
Page 82
... D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Engine oil change Ź Oil filter change at fill cap, fuel lines/rail and fuel pump; Inspect for leaks at one month 1000 (1600) Replace with oil change 1000 (1600) Inspect for proper sealing/air leaks Inspect, adjust Lubricate Lubricate Inspect coolant strength seasonally; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to pressurize fuel pump...
... D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Engine oil change Ź Oil filter change at fill cap, fuel lines/rail and fuel pump; Inspect for leaks at one month 1000 (1600) Replace with oil change 1000 (1600) Inspect for proper sealing/air leaks Inspect, adjust Lubricate Lubricate Inspect coolant strength seasonally; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to pressurize fuel pump...
Owners Manual
Page 83
... vehicles subjected to water, mud, etc. 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Ź Spark arrester 100 H 100 H 100 H 100 H 200 H - 12 M 12 M 12 M 12 M 24 M 24 M Valve lash Ź Spark plugs E Ź Coolant D Toe adjustment Headlight aim 200 H 500 H - 36 M 60 M - Ź Perform these services. 81 E Emission-Related Service D Have an authorized POLARIS...
... vehicles subjected to water, mud, etc. 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Ź Spark arrester 100 H 100 H 100 H 100 H 200 H - 12 M 12 M 12 M 12 M 24 M 24 M Valve lash Ź Spark plugs E Ź Coolant D Toe adjustment Headlight aim 200 H 500 H - 36 M 60 M - Ź Perform these services. 81 E Emission-Related Service D Have an authorized POLARIS...
Owners Manual
Page 96
... EPS LIGHTS DRIVE ACCESSORY (RZR XP) ACCESSORY (RZR XP4) Value Function 20A Circuit Breaker Fan 10A Fuse EFI Relay, Injectors, Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil 10A Fuse Gauge, EFI Relay Coil, EPS Relay Coil, Key Switch 10A Fuse Under Hood Terminal Block, Interior LED 20A Fuse Power Steering 10A Fuse Headlights, Taillights, Dash Lights 10A Fuse All Wheel Drive (AWD) 10A Fuse 12V Receptacle 15A Fuse (2) 12V Receptacle Fuse Box 94 Locate and correct any short circuits that may need replacement. MAINTENANCE Fuse/Relay Center If the engine...
... EPS LIGHTS DRIVE ACCESSORY (RZR XP) ACCESSORY (RZR XP4) Value Function 20A Circuit Breaker Fan 10A Fuse EFI Relay, Injectors, Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil 10A Fuse Gauge, EFI Relay Coil, EPS Relay Coil, Key Switch 10A Fuse Under Hood Terminal Block, Interior LED 20A Fuse Power Steering 10A Fuse Headlights, Taillights, Dash Lights 10A Fuse All Wheel Drive (AWD) 10A Fuse 12V Receptacle 15A Fuse (2) 12V Receptacle Fuse Box 94 Locate and correct any short circuits that may need replacement. MAINTENANCE Fuse/Relay Center If the engine...
Owners Manual
Page 116
... wheel hub. Do not service axle nuts that all nuts are torqued to specification. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Torque the wheel nuts to specification. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Position the vehicle on the tire point toward the outside and rotation arrows on a level surface. Wheel Installation 1. WARNING! Carefully lower the vehicle to the ground. 5. See your POLARIS dealer. Be sure the valve...
... wheel hub. Do not service axle nuts that all nuts are torqued to specification. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Torque the wheel nuts to specification. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Position the vehicle on the tire point toward the outside and rotation arrows on a level surface. Wheel Installation 1. WARNING! Carefully lower the vehicle to the ground. 5. See your POLARIS dealer. Be sure the valve...
Owners Manual
Page 132
... Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR XP: 2200 lbs. (998 kg) RZR XP Desert Edition: 2474 lbs. (1122 kg) RZR XP 4: 2560 lbs. (1161 kg) RZR XP: 1379 lbs. (625.5 kg) RZR XP Desert Edition: 1651 lbs. (749 kg) RZR XP 4: 1596 lbs...
... Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR XP: 2200 lbs. (998 kg) RZR XP Desert Edition: 2474 lbs. (1122 kg) RZR XP 4: 2560 lbs. (1161 kg) RZR XP: 1379 lbs. (625.5 kg) RZR XP Desert Edition: 1651 lbs. (749 kg) RZR XP 4: 1596 lbs...
Owners Manual
Page 133
.../Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Output Gear Ratios RZR XP Rear High Gear 10.73 Low Gear 22.79 Reverse 20.41 Front (including front drive) High Gear 11.42 Low Gear 24.25 Reverse 21.73 Drive Ratio - Front 3.182:1 RZR XP 4 12.05 25.59 22.92 12.82 27.23 24.41 3.182:1 Clutching Please see your POLARIS dealer for clutching specifications. 131 Front Tire Size - SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000...
.../Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Output Gear Ratios RZR XP Rear High Gear 10.73 Low Gear 22.79 Reverse 20.41 Front (including front drive) High Gear 11.42 Low Gear 24.25 Reverse 21.73 Drive Ratio - Front 3.182:1 RZR XP 4 12.05 25.59 22.92 12.82 27.23 24.41 3.182:1 Clutching Please see your POLARIS dealer for clutching specifications. 131 Front Tire Size - SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000...
Owners Manual
Page 141
... perform the warranty repair. Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. Upon residence verification, the servicing dealer will be kept and used outside of the destination country before you purchase a POLARIS product from POLARIS...
... perform the warranty repair. Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. Upon residence verification, the servicing dealer will be kept and used outside of the destination country before you purchase a POLARIS product from POLARIS...
Owners Manual
Page 143
... warranty is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of the vehicle owner. POLARIS Industries Inc. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
... warranty is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of the vehicle owner. POLARIS Industries Inc. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
Owners Manual
Page 149
...-47 Engine Fogging...128 Engine Intake Pre-Filter ...102 Engine Oil ...84-87 Engine Starting ...50 Engine Stopping ...50 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...45 Etiquette, Trail Riding ...51 Exhaust Cleaning ...105 Exhaust Emission Control System . . 76 Exhaust System Warning ...104-105 Eye Protection...9 F Freeplay, Steering Wheel ...120 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...31 Fuse/Relay Center...94 G Gap, Spark Plug ...92 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities ...92 Gearcase Oil Demand Drive...
...-47 Engine Fogging...128 Engine Intake Pre-Filter ...102 Engine Oil ...84-87 Engine Starting ...50 Engine Stopping ...50 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...45 Etiquette, Trail Riding ...51 Exhaust Cleaning ...105 Exhaust Emission Control System . . 76 Exhaust System Warning ...104-105 Eye Protection...9 F Freeplay, Steering Wheel ...120 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...31 Fuse/Relay Center...94 G Gap, Spark Plug ...92 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities ...92 Gearcase Oil Demand Drive...
Owners Manual
Page 150
... Taillight/Brake Light ...118 Loads, Towing ...64 Low Beam Adjustment ...119 Lubricant Part Numbers...132 Lubrication for Storage ...128 Lubrication Recommendations . . 82-83 P Parking on an Incline...61 Parking the Vehicle ...51 Passenger Hand Hold Adjustment...29 Periodic Maintenance Chart ...77-81 Plug Condition...93 Plug Gap ...92 Plug Torque ...92 Plugs, Fouled ...93 Plugs, Spark ...92-93 Polaris Products ...132 Polishing the Vehicle...126 Power Steering...27 Pre-Filters, Intake...
... Taillight/Brake Light ...118 Loads, Towing ...64 Low Beam Adjustment ...119 Lubricant Part Numbers...132 Lubrication for Storage ...128 Lubrication Recommendations . . 82-83 P Parking on an Incline...61 Parking the Vehicle ...51 Passenger Hand Hold Adjustment...29 Periodic Maintenance Chart ...77-81 Plug Condition...93 Plug Gap ...92 Plug Torque ...92 Plugs, Fouled ...93 Plugs, Spark ...92-93 Polaris Products ...132 Polishing the Vehicle...126 Power Steering...27 Pre-Filters, Intake...
Owners Manual
Page 151
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings ...109-112 Switches AWD Switch ...27, 36 Headlight Switch ...27 Ignition ...26 Mode Button ...37 T Tachometer ...43 Taillight...118 Throttle Pedal ...35 Tire Tread Depth...113 Tires ...113-117 Torque, Axle Nuts ...113 Torque, Spark Plug ...92 Torque, Wheel Nut ...113 Towing Loads ...64 Trail Etiquette ...51 Training...7 Transmission Oil...88-89 Transmission Operation...
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings ...109-112 Switches AWD Switch ...27, 36 Headlight Switch ...27 Ignition ...26 Mode Button ...37 T Tachometer ...43 Taillight...118 Throttle Pedal ...35 Tire Tread Depth...113 Tires ...113-117 Torque, Axle Nuts ...113 Torque, Spark Plug ...92 Torque, Wheel Nut ...113 Towing Loads ...64 Trail Etiquette ...51 Training...7 Transmission Oil...88-89 Transmission Operation...