Owners Manual
Page 6
... on the steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to operate this manual with your local POLARIS dealer. This vehicle handles differently than other vehicles, such as cars, trucks or other body parts inside the vehicle at least age 16 and have a valid driver's license to operate this vehicle unless the guest has read this manual and all other off-road vehicles.
... on the steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to operate this manual with your local POLARIS dealer. This vehicle handles differently than other vehicles, such as cars, trucks or other body parts inside the vehicle at least age 16 and have a valid driver's license to operate this vehicle unless the guest has read this manual and all other off-road vehicles.
Owners Manual
Page 14
... result in vehicle damage, SEVERE INJURY or DEATH. RANGER MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND NON-FACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for and remove debris inside and around clutch and vent system when replacing belt. Read owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 Always...
... result in vehicle damage, SEVERE INJURY or DEATH. RANGER MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND NON-FACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for and remove debris inside and around clutch and vent system when replacing belt. Read owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 Always...
Owners Manual
Page 24
... RANGER. FEATURES AND CONTROLS Console Instrument Cluster Mode Button Gear Selector (Shifter) 12V Auxiliary Outlets Storage Compartment Cup Holder Ignition Switch Headlight Switch AWD/ Differential Lock Switch Auxiliary Outlets The 12-volt receptacles have spade connections on page 95. Gear Selector Low gear is important to power an auxiliary light or other optional accessories or lights. See the Drive Belt Wear/Burn section on the back that may be used to assure proper transmission...
... RANGER. FEATURES AND CONTROLS Console Instrument Cluster Mode Button Gear Selector (Shifter) 12V Auxiliary Outlets Storage Compartment Cup Holder Ignition Switch Headlight Switch AWD/ Differential Lock Switch Auxiliary Outlets The 12-volt receptacles have spade connections on page 95. Gear Selector Low gear is important to power an auxiliary light or other optional accessories or lights. See the Drive Belt Wear/Burn section on the back that may be used to assure proper transmission...
Owners Manual
Page 25
... key to the START position to toggle through mode options available in the instrument cluster. HIGH LOW OFF AWD/Differential Lock Switch The AWD/Differential Switch has three positions: • All Wheel Drive (AWD) • Differential Lock (2WD) • Differential Unlock Press the top of the rocker switch toward the dash to engage All Wheel Drive (AWD). Press the top of the rocker switch to place the headlights on . OFF ON START The engine is in rear wheel drive. Electrical...
... key to the START position to toggle through mode options available in the instrument cluster. HIGH LOW OFF AWD/Differential Lock Switch The AWD/Differential Switch has three positions: • All Wheel Drive (AWD) • Differential Lock (2WD) • Differential Unlock Press the top of the rocker switch toward the dash to engage All Wheel Drive (AWD). Press the top of the rocker switch to place the headlights on . OFF ON START The engine is in rear wheel drive. Electrical...
Owners Manual
Page 28
... side of the vehicle near the driver's seat. To avoid injury and property damage, always heed the warnings and towing capacities outlined on this manual to 10% ethanol can assure occupant protection in any way. Unleaded fuel blends with more than 10% ethanol. Use only unleaded gasoline with a minimum pump octane number of a rollover. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is equipped...
... side of the vehicle near the driver's seat. To avoid injury and property damage, always heed the warnings and towing capacities outlined on this manual to 10% ethanol can assure occupant protection in any way. Unleaded fuel blends with more than 10% ethanol. Use only unleaded gasoline with a minimum pump octane number of a rollover. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is equipped...
Owners Manual
Page 33
... RPM too low to keep the battery charged. Turf Mode Indicator - Under / Over Voltage - A flashing wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is applied. It may also occur when the engine is on 4X4). 8. The vehicle should be brought to clear the warning. 5. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 4. Service Indicator - Clock -
... RPM too low to keep the battery charged. Turf Mode Indicator - Under / Over Voltage - A flashing wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is applied. It may also occur when the engine is on 4X4). 8. The vehicle should be brought to clear the warning. 5. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 4. Service Indicator - Clock -
Owners Manual
Page 37
... slower speeds during the break-in of the clutches and drive belt will damage close-fitted engine parts. Do not operate at first. Check fluid levels of transmission and all warnings outlined in period, change both the oil and the filter at 25 hours. 7. Drive slowly at sustained idle. 5. If a belt fails, always clean any debris from the clutch air duct and from the engine compartment. Vary throttle...
... slower speeds during the break-in of the clutches and drive belt will damage close-fitted engine parts. Do not operate at first. Check fluid levels of transmission and all warnings outlined in period, change both the oil and the filter at 25 hours. 7. Drive slowly at sustained idle. 5. If a belt fails, always clean any debris from the clutch air duct and from the engine compartment. Vary throttle...
Owners Manual
Page 47
.... HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with seat belts fastened securely. 45 Vehicle should never exceed 5 MPH (8 km/h) when towing loads in the cab with a loaded vehicle. Load Capacity The RANGER has been designed to the hitch point designated for your vehicle. The total load (operator, passengers, non-factory installed accessories, cargo and weight on the trailer tongue. When operating over...
.... HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with seat belts fastened securely. 45 Vehicle should never exceed 5 MPH (8 km/h) when towing loads in the cab with a loaded vehicle. Load Capacity The RANGER has been designed to the hitch point designated for your vehicle. The total load (operator, passengers, non-factory installed accessories, cargo and weight on the trailer tongue. When operating over...
Owners Manual
Page 48
... loss of control or brake instability. Do not attach a trailer to the trailer hitch bracket only. See the Drive Belt Wear/Burn section on page 90. 6. OPERATION Towing Loads Towing improperly can alter vehicle handling and may lose control of the vehicle. 7. Always shift to low gear for heavy loads, hilly terrain or in neutral. Never tow a trailer on the towing bracket. 2. When towing a disabled RANGER vehicle, place the disabled vehicle's transmission in wet...
... loss of control or brake instability. Do not attach a trailer to the trailer hitch bracket only. See the Drive Belt Wear/Burn section on page 90. 6. OPERATION Towing Loads Towing improperly can alter vehicle handling and may lose control of the vehicle. 7. Always shift to low gear for heavy loads, hilly terrain or in neutral. Never tow a trailer on the towing bracket. 2. When towing a disabled RANGER vehicle, place the disabled vehicle's transmission in wet...
Owners Manual
Page 50
... (3 m). 3. The 4X4 indicator illuminates in the rider information center to engage All Wheel Drive (AWD). Shift into conditions where front wheel drive may be needed. AWD Differential Lock Differential Unlock Tip: The AWD switch may be turned on , the front wheels will automatically engage any time the rear wheels lose traction. OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of time the vehicle may notice increased steering effort and some situations, the front gearcase may...
... (3 m). 3. The 4X4 indicator illuminates in the rider information center to engage All Wheel Drive (AWD). Shift into conditions where front wheel drive may be needed. AWD Differential Lock Differential Unlock Tip: The AWD switch may be turned on , the front wheels will automatically engage any time the rear wheels lose traction. OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of time the vehicle may notice increased steering effort and some situations, the front gearcase may...
Owners Manual
Page 56
... worn. 11. A damper can be released by attaching the winch cable to free the vehicle. E. K. Vehicle damage may result. Slowly and carefully apply vehicle throttle and winch together to a suspension component, brush guard, bumper or cargo rack. A. Avoid being directly in this manual. 12. Release the winch clutch and spool out the necessary length of the energy released if a winch cable breaks when winching...
... worn. 11. A damper can be released by attaching the winch cable to free the vehicle. E. K. Vehicle damage may result. Slowly and carefully apply vehicle throttle and winch together to a suspension component, brush guard, bumper or cargo rack. A. Avoid being directly in this manual. 12. Release the winch clutch and spool out the necessary length of the energy released if a winch cable breaks when winching...
Owners Manual
Page 63
... 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500...
... 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500...
Owners Manual
Page 83
... lamp locates properly in reduced visibility when driving. Turn the ignition switch to remove it. 3. Turn the lamp counter-clockwise to the ON position. 2. Connector 4. MAINTENANCE Lights Poor lighting can cause burns to skin. Allow lamps to cool before each ride. 1. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Depress the brake pedal. The brake light should come on . Hot components can result...
... lamp locates properly in reduced visibility when driving. Turn the ignition switch to remove it. 3. Turn the lamp counter-clockwise to the ON position. 2. Connector 4. MAINTENANCE Lights Poor lighting can cause burns to skin. Allow lamps to cool before each ride. 1. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Depress the brake pedal. The brake light should come on . Hot components can result...
Owners Manual
Page 85
... 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 83 Spare fuses are provided in the fuse box. The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may have caused the blown fuse, then replace the fuse. Raise the passenger seat to access the fuses. Locate...
... 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 83 Spare fuses are provided in the fuse box. The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may have caused the blown fuse, then replace the fuse. Raise the passenger seat to access the fuses. Locate...
Owners Manual
Page 92
... (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1500 lbs. (681 kg) (4X4) 1100 lbs. (499 kg) (4X4 sold in California) 1265 lbs. (574 kg) 3030 lbs. (1374 kg) per OSHA 29 CFR 1928.53 10 gal. (37.8 l) 2 qts. (1.9 l) with filter 5 qts...
... (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1500 lbs. (681 kg) (4X4) 1100 lbs. (499 kg) (4X4 sold in California) 1265 lbs. (574 kg) 3030 lbs. (1374 kg) per OSHA 29 CFR 1928.53 10 gal. (37.8 l) 2 qts. (1.9 l) with filter 5 qts...
Owners Manual
Page 94
Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW 570 Full Size Maximum Weight Capacity Dry Weight Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1350 lbs. (612 kg) (Models sold in California) 1535 ...
Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW 570 Full Size Maximum Weight Capacity Dry Weight Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1350 lbs. (612 kg) (Models sold in California) 1535 ...
Owners Manual
Page 102
...your product was purchased: Warranty or Service Bulletin repairs must be requested from country to country. Product importation rules vary considerably from any POLARIS Servicing Dealer to perform warranty service. Dealers may be done by an authorized POLARIS dealer. If you ...IS YOUR RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to an authorized POLARIS dealer. When requesting warranty service you must present ...
...your product was purchased: Warranty or Service Bulletin repairs must be requested from country to country. Product importation rules vary considerably from any POLARIS Servicing Dealer to perform warranty service. Dealers may be done by an authorized POLARIS dealer. If you ...IS YOUR RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to an authorized POLARIS dealer. When requesting warranty service you must present ...
Owners Manual
Page 103
... following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are void because of federal, state, local law, all other components not covered by original retail purchaser and continues for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that Polaris provides on the date...
... following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are void because of federal, state, local law, all other components not covered by original retail purchaser and continues for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that Polaris provides on the date...
Owners Manual
Page 107
... Cargo Box, Dumping ...47 Chart Gearcase Specifications ...65 Periodic Maintenance...59-61 Check Engine Indicator ...34 Cleaning and Storage ...86-88 Clothing ...9 Clutching...91, 93 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...69 Coolant Level, Radiator ...69 Coolant, Adding or Changing ...68 Cooling Fan...68 Cooling System...68-69 Crankcase Emission Control System ...58 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Front Gearcase ...66 Main Gearcase ...65...
... Cargo Box, Dumping ...47 Chart Gearcase Specifications ...65 Periodic Maintenance...59-61 Check Engine Indicator ...34 Cleaning and Storage ...86-88 Clothing ...9 Clutching...91, 93 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...69 Coolant Level, Radiator ...69 Coolant, Adding or Changing ...68 Cooling Fan...68 Cooling System...68-69 Crankcase Emission Control System ...58 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Front Gearcase ...66 Main Gearcase ...65...
Owners Manual
Page 109
... Cab Frame ...26 S Suspension Adjustment, Rear ...78 Switches AWD Switch ...23 Differential Lock Switch ...23 Ignition Switch...23 Light Switch...23 Mode Button ...23 T Tachometer ...33 Throttle Pedal ...24 Tilt Steering ...24 Tire Tread Depth...79 Tires ...79-80 Torque, Axle Nuts ...79 Torque, Spark Plug ...67 Torque, Wheel Nut ...79 Towing Loads ...46 Towing Speed ...46 Trailer Hitch ...26 Transmission...65 Transmission Operation ...70-73 Transmission System ...70-73 Transmission Warning ...70 Transmission, Drying ...73 Transporting the Vehicle ...89 Tread Depth ...79 S Safety...
... Cab Frame ...26 S Suspension Adjustment, Rear ...78 Switches AWD Switch ...23 Differential Lock Switch ...23 Ignition Switch...23 Light Switch...23 Mode Button ...23 T Tachometer ...33 Throttle Pedal ...24 Tilt Steering ...24 Tire Tread Depth...79 Tires ...79-80 Torque, Axle Nuts ...79 Torque, Spark Plug ...67 Torque, Wheel Nut ...79 Towing Loads ...46 Towing Speed ...46 Trailer Hitch ...26 Transmission...65 Transmission Operation ...70-73 Transmission System ...70-73 Transmission Warning ...70 Transmission, Drying ...73 Transporting the Vehicle ...89 Tread Depth ...79 S Safety...