Owners Manual
Page 6
...POLARIS RANGER is an ADULT VEHICLE ONLY. This vehicle handles differently than other off-road vehicles. You MUST be obtained by contacting your vehicle. A free extra copy of the DVD can be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving...a passenger in this vehicle. A collision or rollover can result in severe injury or death. INTRODUCTION WARNING Failure to follow the warnings contained in this owner's manual and review the safety DVD that came with your local POLARIS dealer. Understand all times. ...
...POLARIS RANGER is an ADULT VEHICLE ONLY. This vehicle handles differently than other off-road vehicles. You MUST be obtained by contacting your vehicle. A free extra copy of the DVD can be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving...a passenger in this vehicle. A collision or rollover can result in severe injury or death. INTRODUCTION WARNING Failure to follow the warnings contained in this owner's manual and review the safety DVD that came with your local POLARIS dealer. Understand all times. ...
Owners Manual
Page 13
... AND WARNINGS. Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. • Each rider must be considered a violation of federal law by the U.S. LOCATE AND READ OWNER'S MANUAL. SAFETY Safety Labels and Locations Maximum Occupant Capacity Warning (CREW 900) WARNING The...
... AND WARNINGS. Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. • Each rider must be considered a violation of federal law by the U.S. LOCATE AND READ OWNER'S MANUAL. SAFETY Safety Labels and Locations Maximum Occupant Capacity Warning (CREW 900) WARNING The...
Owners Manual
Page 14
... owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 Loads should be centered and carried as low as possible in vehicle damage, SEVERE INJURY or DEATH. Always look for more detailed loading information. RANGER XP MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES Read Operation and Maintenance Manual...
... owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 Loads should be centered and carried as low as possible in vehicle damage, SEVERE INJURY or DEATH. Always look for more detailed loading information. RANGER XP MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES Read Operation and Maintenance Manual...
Owners Manual
Page 24
... lower center control panel. Rotate the control clockwise to increase heat or counter-clockwise to cycle through the available heat settings: • Low • Medium • High • Off The seat heater wiring is located under the driver's seat. Temperature Control 22 Adjust the temperature by rotating the temperature control to the desired fan speed setting. FEATURES AND CONTROLS Console Instrument Cluster Mode Button 12V Auxiliary Outlets Storage Compartment Cup Holder Ignition Switch Headlight Switch AWD/ Differential Lock Switch Cab Heater...
... lower center control panel. Rotate the control clockwise to increase heat or counter-clockwise to cycle through the available heat settings: • Low • Medium • High • Off The seat heater wiring is located under the driver's seat. Temperature Control 22 Adjust the temperature by rotating the temperature control to the desired fan speed setting. FEATURES AND CONTROLS Console Instrument Cluster Mode Button 12V Auxiliary Outlets Storage Compartment Cup Holder Ignition Switch Headlight Switch AWD/ Differential Lock Switch Cab Heater...
Owners Manual
Page 26
... Wheel Drive (AWD). AWD Differential Lock Differential Unlock Mode Button The MODE button is a three-position, key-operated switch. Move the rocker switch to the center position to lock the differential and operate in the ON/RUN position to engage the electric starter. Ignition Switch Light Switch The ignition switch key must be removed from the switch when it is off the headlights. Mode Button 24 FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is located on the instrument cluster. OFF ON START The engine...
... Wheel Drive (AWD). AWD Differential Lock Differential Unlock Mode Button The MODE button is a three-position, key-operated switch. Move the rocker switch to the center position to lock the differential and operate in the ON/RUN position to engage the electric starter. Ignition Switch Light Switch The ignition switch key must be removed from the switch when it is off the headlights. Mode Button 24 FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is located on the instrument cluster. OFF ON START The engine...
Owners Manual
Page 30
.... Fuel Cap Trailer Hitch Bracket This vehicle is located on pages 49-50. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in vehicle rollover. To avoid injury and property damage, always heed the warnings and towing capacities outlined on the left side of a rollover. ROPS Hood Latches To remove the hood, rotate the hood latches 1/4-turn and lift the hood away...
.... Fuel Cap Trailer Hitch Bracket This vehicle is located on pages 49-50. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in vehicle rollover. To avoid injury and property damage, always heed the warnings and towing capacities outlined on the left side of a rollover. ROPS Hood Latches To remove the hood, rotate the hood latches 1/4-turn and lift the hood away...
Owners Manual
Page 37
FEATURES AND CONTROLS Instrument Cluster Rider Information Center 4. Drive at a higher RPM or recharge the battery to your dealer for scheduled maintenance. See page 36 for resetting instructions. 7. 4X4 Indicator - The vehicle should be brought to clear the warning. 5. Turf Mode Indicator - See page 53. 35 A flashing wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is applied...
FEATURES AND CONTROLS Instrument Cluster Rider Information Center 4. Drive at a higher RPM or recharge the battery to your dealer for scheduled maintenance. See page 36 for resetting instructions. 7. 4X4 Indicator - The vehicle should be brought to clear the warning. 5. Turf Mode Indicator - See page 53. 35 A flashing wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is applied...
Owners Manual
Page 41
... performance and longer life for extended periods during the break-in of fuel. Check the oil level. Drive slowly at slower speeds during the first three hours of use the first two tanks full of the clutches and drive belt will damage close-fitted engine parts. Do not operate at 25 hours. 7. Check fluid levels of this manual. Pull only light loads. NOTICE: Excessive heat...
... performance and longer life for extended periods during the break-in of fuel. Check the oil level. Drive slowly at slower speeds during the first three hours of use the first two tanks full of the clutches and drive belt will damage close-fitted engine parts. Do not operate at 25 hours. 7. Check fluid levels of this manual. Pull only light loads. NOTICE: Excessive heat...
Owners Manual
Page 52
...) Maximum Towing Speed 10 MPH (16 km/h) 10 MPH (16 km/h) RANGER XP 900 RANGER CREW 900 Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. OPERATION Towing Loads Towing improperly can alter vehicle handling and may lose control of the vehicle. 7. Do not tow more than 15°. Attach a trailer to any other location or you may cause loss of drive belt burning...
...) Maximum Towing Speed 10 MPH (16 km/h) 10 MPH (16 km/h) RANGER XP 900 RANGER CREW 900 Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. OPERATION Towing Loads Towing improperly can alter vehicle handling and may lose control of the vehicle. 7. Do not tow more than 15°. Attach a trailer to any other location or you may cause loss of drive belt burning...
Owners Manual
Page 60
..., it may be necessary to stand near or in this manual. 12. D. 9. Release the winch clutch and spool out the necessary length of the energy released if a winch cable breaks when winching. Select the proper vehicle gear to a suspension component, brush guard, bumper or cargo rack. I. Never attempt to winch another stuck vehicle by a winch cable failure, always place a "damper" on the...
..., it may be necessary to stand near or in this manual. 12. D. 9. Release the winch clutch and spool out the necessary length of the energy released if a winch cable breaks when winching. Select the proper vehicle gear to a suspension component, brush guard, bumper or cargo rack. I. Never attempt to winch another stuck vehicle by a winch cable failure, always place a "damper" on the...
Owners Manual
Page 67
... for proper sealing/air leaks Inspect; clean; MAINTENANCE Periodic Maintenance Chart Item D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) ► Oil lines, fasteners ► Engine oil and filter change ► Front gearcase oil ► Transmission oil D Fuel system E ► Radiator (if applicable) ► Cooling Hoses (if applicable) ► Engine mounts Exhaust muffler/pipe D Spark plug E ► Wiring D Clutches (drive and driven) ► D Front wheel bearings D Brake fluid Spark arrester ► Coolant D Valve clearance...
... for proper sealing/air leaks Inspect; clean; MAINTENANCE Periodic Maintenance Chart Item D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) ► Oil lines, fasteners ► Engine oil and filter change ► Front gearcase oil ► Transmission oil D Fuel system E ► Radiator (if applicable) ► Cooling Hoses (if applicable) ► Engine mounts Exhaust muffler/pipe D Spark plug E ► Wiring D Clutches (drive and driven) ► D Front wheel bearings D Brake fluid Spark arrester ► Coolant D Valve clearance...
Owners Manual
Page 87
... driving. Turn the lamp counter-clockwise to cool before each ride. 1. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Oil from the wiring harness. Tip: Make sure the tab on the wiring. 2. The brake light should come on . Headlight and taillight lenses become dirty during normal operation. Reinstall the harness assembly into the headlight assembly. Turn the ignition switch...
... driving. Turn the lamp counter-clockwise to cool before each ride. 1. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Oil from the wiring harness. Tip: Make sure the tab on the wiring. 2. The brake light should come on . Headlight and taillight lenses become dirty during normal operation. Reinstall the harness assembly into the headlight assembly. Turn the ignition switch...
Owners Manual
Page 89
... the power steering wiring harness near the fuse box. Raise the passenger seat to access the fuses. If you experience other electrical failures, a fuse may need replacement. MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. Fuse 10A 10A 10A 20A 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering...
... the power steering wiring harness near the fuse box. Raise the passenger seat to access the fuses. If you experience other electrical failures, a fuse may need replacement. MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. Fuse 10A 10A 10A 20A 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering...
Owners Manual
Page 96
... w/10 in. (25.4 cm) of travel Wet Sump Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 94 SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight Test GVW -
... w/10 in. (25.4 cm) of travel Wet Sump Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 94 SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight Test GVW -
Owners Manual
Page 98
... RPM 10.5:1 Electric Electronic fuel injection Electronic XG4YCX / 0.7-0.8 mm Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Wet Sump 96 Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
... RPM 10.5:1 Electric Electronic fuel injection Electronic XG4YCX / 0.7-0.8 mm Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Wet Sump 96 Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
Owners Manual
Page 106
...WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you have received authorization for export. If you move to continue your warranty coverage and to country. Upon residence verification, the servicing dealer will be sure to contact POLARIS Customer Assistance and the customs department of the Warranty Registration Form to perform the warranty repair... TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. You may not give authorization for export from ...
...WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you have received authorization for export. If you move to continue your warranty coverage and to country. Upon residence verification, the servicing dealer will be sure to contact POLARIS Customer Assistance and the customs department of the Warranty Registration Form to perform the warranty repair... TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. You may not give authorization for export from ...
Owners Manual
Page 107
... ATVs less than safety bulletins. The EPA emissions warranty period does not further extend if you have other warranty terms will continue to be covered subject to the POLARIS standard limited warranty for at POLARIS. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems...
... ATVs less than safety bulletins. The EPA emissions warranty period does not further extend if you have other warranty terms will continue to be covered subject to the POLARIS standard limited warranty for at POLARIS. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems...
Owners Manual
Page 111
... Gearcase Specifications ...69 Periodic Maintenance...63-65 Check Engine Indicator ...38 Cleaning and Storage ...90-92 Clothing ...9 Clutching...95, 97 Component Locations ...21 Console ...22-23 Coolant Level, Overflow Bottle (Coolant) ...73 Coolant Level, Radiator ...73 Coolant, Adding or Changing ...72 Cooling Fan...72 Cooling System...72-73 Crankcase Emission Control System ...62 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Engine Oil ...67-68 Front Gearcase ...70 Main Gearcase ...69 Transmission ...69 Fluid Level Engine Oil...
... Gearcase Specifications ...69 Periodic Maintenance...63-65 Check Engine Indicator ...38 Cleaning and Storage ...90-92 Clothing ...9 Clutching...95, 97 Component Locations ...21 Console ...22-23 Coolant Level, Overflow Bottle (Coolant) ...73 Coolant Level, Radiator ...73 Coolant, Adding or Changing ...72 Cooling Fan...72 Cooling System...72-73 Crankcase Emission Control System ...62 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Engine Oil ...67-68 Front Gearcase ...70 Main Gearcase ...69 Transmission ...69 Fluid Level Engine Oil...
Owners Manual
Page 112
... Instrument Cluster ...33-38 Intake Screens ...78 Interference, Electromagnetic ...62 K Key, Periodic Maintenance Chart ...63 L Lamp Replacement, Headlight ...85 Light Switch...24 Lights ...85-86 Load Capacity ...49 Lubrication Recommendations ...66 R Radiator ...72 Radiator Coolant Level ...73 Rear Suspension Adjustment...82 Rear Window Panel (if equipped) ...32 Receiver Hitch ...28 Registration, Warranty ...102 Removing the Vehicle from Storage ...93 Reverse Operation ...47 Rider Information Center ...34-38 Riding Gear ...8-9 Rollover Protective Structure ...28 ROPS Cab...
... Instrument Cluster ...33-38 Intake Screens ...78 Interference, Electromagnetic ...62 K Key, Periodic Maintenance Chart ...63 L Lamp Replacement, Headlight ...85 Light Switch...24 Lights ...85-86 Load Capacity ...49 Lubrication Recommendations ...66 R Radiator ...72 Radiator Coolant Level ...73 Rear Suspension Adjustment...82 Rear Window Panel (if equipped) ...32 Receiver Hitch ...28 Registration, Warranty ...102 Removing the Vehicle from Storage ...93 Reverse Operation ...47 Rider Information Center ...34-38 Riding Gear ...8-9 Rollover Protective Structure ...28 ROPS Cab...
Owners Manual
Page 113
..., Covers ...92 Storage, Fluid Levels ...92 Storage, Oil and Filter...91 Storage, Removal ...93 Suspension Adjustment, Rear ...82 Switches AWD Switch ...24 Cab Heater Switch ...22 Differential Lock Switch ...24 Ignition Switch...24 Light Switch...24 Mode Button ...24 Seat Heater Switches ...22 Windshield Washer Switch ...25 Windshield Wiper Switch ...25 T Tachometer ...37 Throttle Pedal ...26 Tilt Steering ...26 Tire Tread Depth...83 Tires ...83-84 Torque, Axle Nuts ...83 Torque, Spark Plug ...71 Torque, Wheel Nut ...83 Towing Loads ...50 Towing Speed ...50 Trailer Hitch ...28 Transmission...
..., Covers ...92 Storage, Fluid Levels ...92 Storage, Oil and Filter...91 Storage, Removal ...93 Suspension Adjustment, Rear ...82 Switches AWD Switch ...24 Cab Heater Switch ...22 Differential Lock Switch ...24 Ignition Switch...24 Light Switch...24 Mode Button ...24 Seat Heater Switches ...22 Windshield Washer Switch ...25 Windshield Wiper Switch ...25 T Tachometer ...37 Throttle Pedal ...26 Tilt Steering ...26 Tire Tread Depth...83 Tires ...83-84 Torque, Axle Nuts ...83 Torque, Spark Plug ...71 Torque, Wheel Nut ...83 Towing Loads ...50 Towing Speed ...50 Trailer Hitch ...28 Transmission...