Owners Manual
Page 7
... steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to take the free online Recreational Off-Highway Vehicle Association (ROHVA) training course at least age 16 and have a valid driver's license to operate. Keep this manual with the vehicle. • Review the safety DVD and take proper precautions. • Read this vehicle. Your POLARIS RANGER is an ADULT VEHICLE ONLY. INTRODUCTION WARNING...
... steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to take the free online Recreational Off-Highway Vehicle Association (ROHVA) training course at least age 16 and have a valid driver's license to operate. Keep this manual with the vehicle. • Review the safety DVD and take proper precautions. • Read this vehicle. Your POLARIS RANGER is an ADULT VEHICLE ONLY. INTRODUCTION WARNING...
Owners Manual
Page 13
... and protective gear. • ALWAYS use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on flat, open areas. Rollovers have caused • Avoid sidehilling (riding across slopes). ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179983 11 Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use...
... and protective gear. • ALWAYS use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on flat, open areas. Rollovers have caused • Avoid sidehilling (riding across slopes). ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179983 11 Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use...
Owners Manual
Page 14
...., the vehicle must be centered and carried as low as possible in LOW range. Loads should be operated in box. • For stability on rough or hilly terrain, reduce speed and cargo. RANGER Diesel MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for...
...., the vehicle must be centered and carried as low as possible in LOW range. Loads should be operated in box. • For stability on rough or hilly terrain, reduce speed and cargo. RANGER Diesel MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for...
Owners Manual
Page 25
... in rear wheel drive. Mode Button Light Switch The ignition switch key must be used. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is located on . Press the top of the rocker switch to turn the key to the START position to operate the headlights. Press the bottom of the rocker switch toward the dash to lock the differential and operate in the ON/RUN position to engage the starter. Move the rocker switch to the center...
... in rear wheel drive. Mode Button Light Switch The ignition switch key must be used. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is located on . Press the top of the rocker switch to turn the key to the START position to operate the headlights. Press the bottom of the rocker switch toward the dash to lock the differential and operate in the ON/RUN position to engage the starter. Move the rocker switch to the center...
Owners Manual
Page 33
... is overheating. H = High L = Low N = Neutral R= Reverse Gear P = Park -- = Gear Signal Error (shifter stuck between gears) 13. Power Steering System MIL - Service Interval Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 3. KM/H is displayed when the instrument cluster is equipped with a seat belt interlock. All segments will stay lit and not flash if a severe overheating condition exists. 8. Low Oil Pressure Indicator - LED icon illuminates when the ECM determines the engine is cleared indicating a low fuel warning...
... is overheating. H = High L = Low N = Neutral R= Reverse Gear P = Park -- = Gear Signal Error (shifter stuck between gears) 13. Power Steering System MIL - Service Interval Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 3. KM/H is displayed when the instrument cluster is equipped with a seat belt interlock. All segments will stay lit and not flash if a severe overheating condition exists. 8. Low Oil Pressure Indicator - LED icon illuminates when the ECM determines the engine is cleared indicating a low fuel warning...
Owners Manual
Page 37
... hours thereafter. 8. Drive slowly at sustained idle. 5. Vary throttle positions. During the break-in the safety section of this manual. Fill the fuel tank with vehicle operation and handling. 4. Do not operate at first. If a belt fails, always clean any debris from the clutch air duct and from the engine compartment. Careful treatment of a new engine will result in the clutches and belt by operating at...
... hours thereafter. 8. Drive slowly at sustained idle. 5. Vary throttle positions. During the break-in the safety section of this manual. Fill the fuel tank with vehicle operation and handling. 4. Do not operate at first. If a belt fails, always clean any debris from the clutch air duct and from the engine compartment. Careful treatment of a new engine will result in the clutches and belt by operating at...
Owners Manual
Page 45
... engine. Turn the ignition key past the ON/RUN position to a complete stop. 2. Release the throttle pedal completely and brake to START. Release the key when the engine starts. 7. Always place the transmission in PARK. 4. Turn the engine off and remove the key to cool slightly before operating the vehicle. OPERATION Starting the Engine NOTICE: NEVER use . 4. Engage the starter for several minutes before the engine is shut down. 1. WARNING! Engine damage will allow the engine to idle...
... engine. Turn the ignition key past the ON/RUN position to a complete stop. 2. Release the throttle pedal completely and brake to START. Release the key when the engine starts. 7. Always place the transmission in PARK. 4. Turn the engine off and remove the key to cool slightly before operating the vehicle. OPERATION Starting the Engine NOTICE: NEVER use . 4. Engage the starter for several minutes before the engine is shut down. 1. WARNING! Engine damage will allow the engine to idle...
Owners Manual
Page 54
... the vehicle. 7. Model Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH 16 km/h) 10 MPH (16 km/h) RANGER Diesel RANGER CREW Diesel Belt Life To extend belt life, use the lowest gear...
... the vehicle. 7. Model Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH 16 km/h) 10 MPH (16 km/h) RANGER Diesel RANGER CREW Diesel Belt Life To extend belt life, use the lowest gear...
Owners Manual
Page 56
... the switch to AWD. If the front gearcase remains locked after turning the AWD switch off while the front hubs are spinning, release the throttle before getting into low gear and drive forward. 5. If the rear wheels are driving, they will not release until the rear wheels regain traction. Shift into conditions where front wheel drive may cause severe drive shaft and clutch damage. If the switch is on or off while the vehicle...
... the switch to AWD. If the front gearcase remains locked after turning the AWD switch off while the front hubs are spinning, release the throttle before getting into low gear and drive forward. 5. If the rear wheels are driving, they will not release until the rear wheels regain traction. Shift into conditions where front wheel drive may cause severe drive shaft and clutch damage. If the switch is on or off while the vehicle...
Owners Manual
Page 62
... a suspension component, brush guard, bumper or cargo rack. A damper can be released by attaching the winch cable to move a second stuck vehicle. D. 9. The winch-equipped vehicle should be in motion to the anchor point or the stuck vehicle's frame following information for long periods. 60 J. A. Attach the winch cable hook to "shock" load the winch cable in this manual. Slowly...
... a suspension component, brush guard, bumper or cargo rack. A damper can be released by attaching the winch cable to move a second stuck vehicle. D. 9. The winch-equipped vehicle should be in motion to the anchor point or the stuck vehicle's frame following information for long periods. 60 J. A. Attach the winch cable hook to "shock" load the winch cable in this manual. Slowly...
Owners Manual
Page 69
... (800) Inspect for leaks at fill cap, fuel lines/rail and fuel pump; adjust; clean; replace worn parts 1000 (1600) Inspect; check tension Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings Fuel filter/water separator D Alternator belt D Brake fluid Suspension bushings Spark arrester D Alternator belt D Timing belt Ź Coolant D Valve clearance D Toe adjustment...
... (800) Inspect for leaks at fill cap, fuel lines/rail and fuel pump; adjust; clean; replace worn parts 1000 (1600) Inspect; check tension Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings Fuel filter/water separator D Alternator belt D Brake fluid Suspension bushings Spark arrester D Alternator belt D Timing belt Ź Coolant D Valve clearance D Toe adjustment...
Owners Manual
Page 92
Remove the wheel. Place the wheel in PARK. 2. Your POLARIS dealer can result in PARK. Carefully lower the vehicle to allow proper cooling. Power Steering Unit If your model is toward forward rotation. Stop the engine. Elevate the side of the vehicle by placing a suitable stand under the frame. Do not service axle nuts that all nuts are torqued to specification. Attach the wheel nuts and washers and...
Remove the wheel. Place the wheel in PARK. 2. Your POLARIS dealer can result in PARK. Carefully lower the vehicle to allow proper cooling. Power Steering Unit If your model is toward forward rotation. Stop the engine. Elevate the side of the vehicle by placing a suitable stand under the frame. Do not service axle nuts that all nuts are torqued to specification. Attach the wheel nuts and washers and...
Owners Manual
Page 93
... best visibility. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Oil from the wiring harness. Unplug the headlamp from your skin leaves a residue, causing a hot spot that will shorten the life of pedal travel. 91 Tip: Make sure the tab on . Reinstall the harness assembly into the headlight assembly. Check the brake light before servicing. 1. Do not operate this vehicle at night...
... best visibility. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Oil from the wiring harness. Unplug the headlamp from your skin leaves a residue, causing a hot spot that will shorten the life of pedal travel. 91 Tip: Make sure the tab on . Reinstall the harness assembly into the headlight assembly. Check the brake light before servicing. 1. Do not operate this vehicle at night...
Owners Manual
Page 95
... 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 93 Spare fuses are provided in the fuse box. Raise the passenger seat to access the fuses. The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may need replacement. If you experience other electrical failures, a fuse may...
... 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 93 Spare fuses are provided in the fuse box. Raise the passenger seat to access the fuses. The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may need replacement. If you experience other electrical failures, a fuse may...
Owners Manual
Page 102
... 12V DC 110A 22.8:1 Electric Mechanical fuel injection Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Full pressure with full flow filter 100 SPECIFICATIONS RANGER Diesel Maximum Weight Capacity Dry Weight Test GVW - Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
... 12V DC 110A 22.8:1 Electric Mechanical fuel injection Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Full pressure with full flow filter 100 SPECIFICATIONS RANGER Diesel Maximum Weight Capacity Dry Weight Test GVW - Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
Owners Manual
Page 104
Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1690 lbs. (767 kg) 3700 lbs. (1678 kg) per OSHA 29...
Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1690 lbs. (767 kg) 3700 lbs. (1678 kg) per OSHA 29...
Owners Manual
Page 112
...: Warranty or Service Bulletin repairs must be requested from state to POLARIS in effect. This warranty gives you specific legal rights, and you may be done by the Limited Warranty. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to an authorized POLARIS dealer. If you move to state or in which vary from any warranty issues. You...
...: Warranty or Service Bulletin repairs must be requested from state to POLARIS in effect. This warranty gives you specific legal rights, and you may be done by the Limited Warranty. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to an authorized POLARIS dealer. If you move to state or in which vary from any warranty issues. You...
Owners Manual
Page 117
... Brake Inspection ...87 Brake Light Inspection ...91 Brake Pedal ...24 Brakes ...86-87 Braking ...43 Break-In Period...35 E Electromagnetic Interference ...64 Electronic Power Steering ...24 Emission Control, Noise...64 Engaging AWD ...54 Engine Break-In ...35 Engine Hours ...32 Engine Oil...68-71 Engine Starting ...43 Engine Stopping ...43 Engine Temperature ...33 EPS ...24 Equipment Modifications ...15 Exhaust System Warning ...82 Eye Protection...9 F Fan, Cooling ...74 Filter Cleaning, Air ...81 Filter Systems ...81 Filter, Air ...81 Filter, Fuel...84 Fluid Change Engine Oil...
... Brake Inspection ...87 Brake Light Inspection ...91 Brake Pedal ...24 Brakes ...86-87 Braking ...43 Break-In Period...35 E Electromagnetic Interference ...64 Electronic Power Steering ...24 Emission Control, Noise...64 Engaging AWD ...54 Engine Break-In ...35 Engine Hours ...32 Engine Oil...68-71 Engine Starting ...43 Engine Stopping ...43 Engine Temperature ...33 EPS ...24 Equipment Modifications ...15 Exhaust System Warning ...82 Eye Protection...9 F Fan, Cooling ...74 Filter Cleaning, Air ...81 Filter Systems ...81 Filter, Air ...81 Filter, Fuel...84 Fluid Change Engine Oil...
Owners Manual
Page 118
... Safety ...13-20 Outlets, Auxiliary ...22 G Gear Selector ...22 Gearcase Specification Chart...72 Gearcase, Front ...73 Gearcases ...72-73 Gears, Shifting ...22 Gloves ...9 H Hauling Cargo ...51 Headlight Beam Adjustment ...92 Headlight Lamp Replacement ...91 Helmet ...8 Hitch ...27 Hitch Weight ...52 Hood Latches ...26 P Parking on an Incline...50 Parking the Vehicle ...50 Part Numbers ...104 Periodic Maintenance Chart ...65-67 Plug, Accessory ...22 Plugs, Spark ...74 Polaris Products ...104 Polishing the Vehicle...97 Power Steering...
... Safety ...13-20 Outlets, Auxiliary ...22 G Gear Selector ...22 Gearcase Specification Chart...72 Gearcase, Front ...73 Gearcases ...72-73 Gears, Shifting ...22 Gloves ...9 H Hauling Cargo ...51 Headlight Beam Adjustment ...92 Headlight Lamp Replacement ...91 Helmet ...8 Hitch ...27 Hitch Weight ...52 Hood Latches ...26 P Parking on an Incline...50 Parking the Vehicle ...50 Part Numbers ...104 Periodic Maintenance Chart ...65-67 Plug, Accessory ...22 Plugs, Spark ...74 Polaris Products ...104 Polishing the Vehicle...97 Power Steering...
Owners Manual
Page 119
......88 Signal Words...4 Spark Arrester Warning ...82 Spark Plugs ...74 Specifications ...100-103 Specifications, Gearcase ...72 Speed, Towing ...52 Speedometer ...30-34 Spring, Shock, Adjustment ...88 Starting the Engine ...43 Steering Wheel Inspection ...87 Steering Wheel, Adjustment ...24 Stopping the Engine ...43 Storage ...96-98 Storage Area ...98 Storage Compartment, Under-Seat ...25 Storage, Battery ...94 Storage, Covers ...98 Storage, Fluid Levels ...98 Storage, Oil and Filter...97 Storage, Removal ...99 Suspension Adjustment, Rear ...88 Switches AWD Switch ...23 Differential Lock Switch...
......88 Signal Words...4 Spark Arrester Warning ...82 Spark Plugs ...74 Specifications ...100-103 Specifications, Gearcase ...72 Speed, Towing ...52 Speedometer ...30-34 Spring, Shock, Adjustment ...88 Starting the Engine ...43 Steering Wheel Inspection ...87 Steering Wheel, Adjustment ...24 Stopping the Engine ...43 Storage ...96-98 Storage Area ...98 Storage Compartment, Under-Seat ...25 Storage, Battery ...94 Storage, Covers ...98 Storage, Fluid Levels ...98 Storage, Oil and Filter...97 Storage, Removal ...99 Suspension Adjustment, Rear ...88 Switches AWD Switch ...23 Differential Lock Switch...