Owners Manual
Page 44
... seven miles per hour for extended periods and when operating uphill at a slow speed. If the performance of the vehicle. When the engine is located on the right side of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is left unattended, always place the transmission in extreme cold...
... seven miles per hour for extended periods and when operating uphill at a slow speed. If the performance of the vehicle. When the engine is located on the right side of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is left unattended, always place the transmission in extreme cold...
Owners Manual
Page 51
FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. Tip: If the fuel icon fails to display, an open or short circuit has occurred in the fuel tank. Gear Display - See page 51 for resetting instructions. 7. The time will flash. This area displays odometer, trip meter, engine hour meter, engine speed and...
FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. Tip: If the fuel icon fails to display, an open or short circuit has occurred in the fuel tank. Gear Display - See page 51 for resetting instructions. 7. The time will flash. This area displays odometer, trip meter, engine hour meter, engine speed and...
Owners Manual
Page 60
... Above Normal Operational Range - Hardware Disruption Idle Fuel Correction Bank 1 Condition Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Data Valid But Above Normal Operating Range - Most Severe Data Valid But Above Normal Operating Range - Voltage Accelerator Sensor Sync Fault - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Least Severe Data Valid But...
... Above Normal Operational Range - Hardware Disruption Idle Fuel Correction Bank 1 Condition Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Data Valid But Above Normal Operating Range - Most Severe Data Valid But Above Normal Operating Range - Voltage Accelerator Sensor Sync Fault - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Least Severe Data Valid But...
Owners Manual
Page 61
... room to maintain the level between the safe and add marks. 3. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Change both the oil and the filter at sustained idle. 5. Vary the throttle positions. See page 39. Fill the fuel tank with vehicle operation and handling. 4. OPERATION WARNING Failure to operate the ATV properly can result in a collision, loss...
... room to maintain the level between the safe and add marks. 3. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Change both the oil and the filter at sustained idle. 5. Vary the throttle positions. See page 39. Fill the fuel tank with vehicle operation and handling. 4. OPERATION WARNING Failure to operate the ATV properly can result in a collision, loss...
Owners Manual
Page 78
... the hitch point designated for your vehicle. WEIGHT DISTRIBUTION on the trailer tongue. Vehicle speed should be sure that cannot be centered, secure the load and operate with loads extending beyond the rack or cargo bed. Avoid terrain or situations that may shift and create unstable operating conditions, which can alter vehicle handling and may cause loss of vehicle rollover. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of...
... the hitch point designated for your vehicle. WEIGHT DISTRIBUTION on the trailer tongue. Vehicle speed should be sure that cannot be centered, secure the load and operate with loads extending beyond the rack or cargo bed. Avoid terrain or situations that may shift and create unstable operating conditions, which can alter vehicle handling and may cause loss of vehicle rollover. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of...
Owners Manual
Page 99
...; Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250 H 300 H 500 H - 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 97 apply dielectric grease to connectors subjected to pressurize fuel pump; check for leaks 1000 (1600) Inspect 1000...
...; Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250 H 300 H 500 H - 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 97 apply dielectric grease to connectors subjected to pressurize fuel pump; check for leaks 1000 (1600) Inspect 1000...
Owners Manual
Page 118
Lower the vehicle to specification. lbs. (37 Nm) 116 Torque the wheel nuts to the ground. 6. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. WARNING! Loose nuts could result in PARK. 2. Place the transmission in an accident or rollover. Lock the parking brake. 3. Place the wheel on the hub with the valve stem toward the outside and rotation...
Lower the vehicle to specification. lbs. (37 Nm) 116 Torque the wheel nuts to the ground. 6. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. WARNING! Loose nuts could result in PARK. 2. Place the transmission in an accident or rollover. Lock the parking brake. 3. Place the wheel on the hub with the valve stem toward the outside and rotation...
Owners Manual
Page 122
... a lamp, clean it . 4. All Other Models: Remove the two screws on the lower front corners of the lamp. CAUTION! Unplug the headlamp from the speedometer. Make sure the tab on the wiring. 3. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Oil from the rear of the pod. Clean lights frequently and replace burned out lamps promptly. Always...
... a lamp, clean it . 4. All Other Models: Remove the two screws on the lower front corners of the lamp. CAUTION! Unplug the headlamp from the speedometer. Make sure the tab on the wiring. 3. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Oil from the rear of the pod. Clean lights frequently and replace burned out lamps promptly. Always...
Owners Manual
Page 124
Pull the pod cover forward. 3. Pull the headlight housing up from the wiring harness. 4. Tighten the screw. Remove the seven (7) headlight pod screws. 2. Unplug the headlamp from bracket for removal. 6. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. MAINTENANCE Lights Low Beam...
Pull the pod cover forward. 3. Pull the headlight housing up from the wiring harness. 4. Tighten the screw. Remove the seven (7) headlight pod screws. 2. Unplug the headlamp from bracket for removal. 6. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. MAINTENANCE Lights Low Beam...
Owners Manual
Page 125
... assembly up to release it from the locking tabs. 7. The distance from the headlight mounting tabs. 6. Lift the pod slightly while depressing the tabs at the rear of the adjustment knob stop is 5 1/8" (13 cm). 10. Reverse the steps to the end of the pod. 3. Remove the two screws on the lower front corners of the pod. 9. MAINTENANCE Lights Headlight Housing Replacement...
... assembly up to release it from the locking tabs. 7. The distance from the headlight mounting tabs. 6. Lift the pod slightly while depressing the tabs at the rear of the adjustment knob stop is 5 1/8" (13 cm). 10. Reverse the steps to the end of the pod. 3. Remove the two screws on the lower front corners of the pod. 9. MAINTENANCE Lights Headlight Housing Replacement...
Owners Manual
Page 126
... dielectric grease to secure the headlamp. Test the light for proper operation. Remove the harness connector from the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Turn the lamp counter-clockwise to remove it. 3. Taillight Harness Connector Socket Lamp 124 Reinstall the harness connector. 5. MAINTENANCE Lights Lower Headlamp Replacement 1. Remove the headlamp and install the new...
... dielectric grease to secure the headlamp. Test the light for proper operation. Remove the harness connector from the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Turn the lamp counter-clockwise to remove it. 3. Taillight Harness Connector Socket Lamp 124 Reinstall the harness connector. 5. MAINTENANCE Lights Lower Headlamp Replacement 1. Remove the headlamp and install the new...
Owners Manual
Page 147
...) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Add or change fluids as recommended in and around the piston rings and ring lands, coating the cylinder with the premeasured amount of gasoline. 145 Turn the engine over several times using electric start. Reinstall the spark plugs. MAINTENANCE Cleaning...
...) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Add or change fluids as recommended in and around the piston rings and ring lands, coating the cylinder with the premeasured amount of gasoline. 145 Turn the engine over several times using electric start. Reinstall the spark plugs. MAINTENANCE Cleaning...
Owners Manual
Page 154
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
Page 156
... / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on...
... / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on...
Owners Manual
Page 158
SPECIFICATIONS SPORTSMAN 450 HO Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS SPORTSMAN 450 HO Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
Page 160
... in. (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 660 W @ 7000 RPM 10:1 Electric Electronic Fuel Injection ECU NGK MR7F / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU Directive 76...
... in. (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 660 W @ 7000 RPM 10:1 Electric Electronic Fuel Injection ECU NGK MR7F / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU Directive 76...
Owners Manual
Page 162
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
Owners Manual
Page 168
...where your product was purchased: If you purchase a POLARIS product from any authorized POLARIS dealer that have any POLARIS Servicing Dealer to perform warranty service. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair. You may also be requested from a private party... name and address with a local POLARIS dealer in your product. Dealers may use your vehicle. You should consult an authorized dealer to determine this product's warranty or service coverage if you receive safety information and notices regarding your original ...
...where your product was purchased: If you purchase a POLARIS product from any authorized POLARIS dealer that have any POLARIS Servicing Dealer to perform warranty service. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair. You may also be requested from a private party... name and address with a local POLARIS dealer in your product. Dealers may use your vehicle. You should consult an authorized dealer to determine this product's warranty or service coverage if you receive safety information and notices regarding your original ...
Owners Manual
Page 170
... increase the vehicle's regulated emissions. This emissions limited warranty does not cover components whose only purpose is in the form of a service contract or other components not covered by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets...
... increase the vehicle's regulated emissions. This emissions limited warranty does not cover components whose only purpose is in the form of a service contract or other components not covered by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets...
Owners Manual
Page 178
... ...9 Transmission ...42 Transmission Oil ...105 Transporting the ATV ...147 Tread Lightly ...61 Turning Around on a Hill ...72-73 Turning the Vehicle ...67 S Safe Operation Practices ...60-61 Safety Labels ...23-31 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...92 Seat Backrest Adjustment, Passenger 39 Severe Use ...94 Shock Loading the Winch ...90-91 Side Panel Removal...113 Sidehilling ...70 Signal Words ...5 Spark Arrester ...129 Spark Plug Inspection ...126-127 Spark Plug...
... ...9 Transmission ...42 Transmission Oil ...105 Transporting the ATV ...147 Tread Lightly ...61 Turning Around on a Hill ...72-73 Turning the Vehicle ...67 S Safe Operation Practices ...60-61 Safety Labels ...23-31 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...92 Seat Backrest Adjustment, Passenger 39 Severe Use ...94 Shock Loading the Winch ...90-91 Side Panel Removal...113 Sidehilling ...70 Signal Words ...5 Spark Arrester ...129 Spark Plug Inspection ...126-127 Spark Plug...