2007 Kawasaki MULE 600 Problems and Repair Information
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Popular 2007 Kawasaki MULE 600 Manual Pages
Owners Manual - Page 8
... this publication may be competent mechanics and possess the special tools described in this Owner's Manual aboard your vehicle's controls, its features, capabilities, and limitations.
For those who plan to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of printing. KAWASAKI HEAVY INDUSTRIES, LTD. This publication includes the latest...
Owners Manual - Page 9
TABLE OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400 A/C) ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...
Owners Manual - Page 14
... SM with JASO MA, MA1 or MA2 SAE 10W-40 1.4 L (1.5 US qt) 12 SPECIFICATIONS
Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Front Rear Overall Drive Ratio: Forward Reverse...
Owners Manual - Page 20
Parking Brake Warning Light
33. 34. 35. 36.
Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A/C) 37. Ignition Switch 38. Accessory Connector
39. 40. 41. 42. 18 LOCATION OF PARTS
28. 29. 30. 31. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32.
Owners Manual - Page 29
...vehicle warranty. NOTICE
The front body work and fenders are personally responsible for use on Kawasaki utility vehicles.
All cargo should be securely anchored. Avoid carrying cargo that all parts and accessories... you are not designed to carry cargo or to reduce the effect on top of the cab frame. Recheck cargo security as often as possible to support your vehicle ...
Owners Manual - Page 33
...Follow guidelines provided in the cargo bed. Always latch the supporting hook when lifting the bed for engine maintenance and adjustment. Be careful not to an accident. Passengers riding in the cargo bed can ...use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Do not install seating or carry passengers in handling which ...
Owners Manual - Page 37
... never use "gasohol" containing more than 5% methanol. The most common ether is important. Gasoline/Ether Blends - j
NOTICE
If engine "knocking" or "pinging" occurs, use a different brand of gasoline of commercial use .
Fuel system damage and performance problems may use gasoline containing up to 15% MTBE.
żOther oxygenates approved for use in areas of...
Owners Manual - Page 44
... shift lever has four (KAF400A/C) or three (KAF400B) positions: "H" (High) and "L" (Low) for KAF400A/C or "F" (Forward) for KAF400B when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. "H" (High) Position (KAF400A/C only) E. Refer to the "Reversing Gears" section in the "How to allow maximum...
Owners Manual - Page 53
... AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. Engine oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these checks will help ensure safe, reliable operation. If any imbedded stones or other foreign particles in tread...
Owners Manual - Page 54
...between level lines in .). Parking brake lever travel: 8 ∼ 12 clicks. j 52 HOW TO OPERATE
Transmission Case Oil ...Oil level between H and L lines, no leaks. Steering ...Steering wheel free play 2 ...(0 ∼ 0.8 in each cell. Electrical Equipment ...All lights and horn work. Engine Cooling Fan Screen ...Check for mud and other debris.
Brake fluid level between level lines...
Owners Manual - Page 58
... gear shift lever into the "H" (High) and "L" • Put (Low) position for KAF400A/C or "F" (Forward) pothe parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. Braking
żPractice starting and stopping (using the brakes)
until you are familiar...
Owners Manual - Page 61
Reversing Gears
the throttle pedal, and stop the vehicle. • Release you want to operate the vehicle in reverse, • When stop the vehicle completely, allowing the engine to slow to idling speed, and move the lever to "N" position slowly.
HOW TO...
Do not shift from "L" to "N", if it is moving or with the engine running above idling speed, or the transmission could be damaged.
Owners Manual - Page 65
...Engine" section. SAFE OPERATION 63
Driving in Reverse
Start the engine following the procedure in the "Shift Levers" section and "Reversing Gears" section. Refer to change gears while driving the vehicle... paved surfaces, because
Remember:
NOTE
it increases tire and drive train wear and makes the steering... torque is stuck in reverse, or the transmission may be sure there are no obstacles or...
Owners Manual - Page 67
... prevent it from stalling.
Remember: żSome hills are too steep. This is caused by the vehicle's automatic transmission which releases the engine at the bottom of this vehicle. j
żWhen the throttle pedal is loose, use "4WD" with the gear shift lever left in low range for KAF400B. SAFE OPERATION 65
Climbing Hills...
Owners Manual - Page 68
... to overturn, causing severe injury or death. Be careful if the surface is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. This is loose because the tires are more likely to skid and braking effectiveness will be done very carefully and gradually to...
Owners Manual - Page 75
... with its lubricative quality if used , wait several minutes until the oil settles.
żIt is important to the periodic maintenance chart in the owner's manual. WARNING
The bed will cause accelerated wear and may result in engine seizure, accident, and injury. the vehicle has just been used too long.
Owners Manual - Page 79
... conditions, the oil viscosity may result in your riding area.
WARNING
Vehicle operation with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. Seizure can lock the front and rear wheels and skid the front and rear tires, with the Periodic Maintenance Chart. j
Oil Level Inspection
gear case...
Owners Manual - Page 82
... foreign materials to the owner's manual. Seizure can lock the rear wheels and skid the rear tires, with the Periodic Maintenance Chart. Unscrew the oil filler plug, and dipstick, wipe its dipstick dry, and insert it with insufficient, deteriorated, or contaminated oil causes accelerated wear of the transmission, differential, pinion, and ring gears...
Owners Manual - Page 84
..., be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on them slippery which can cause an accident and injury. Fill the transmission case up to the spec-
• Install the filler plug and dipstick.
•
ified torque. Tightening Torque Drain Plug: 15 N·m (1.5 kgf...
Owners Manual - Page 96
...Do not run the engine in a well-ventilated area. the cover plate on the idle adjusting the axel lever stopper screw on the base • Loosen plate above the transmission case and the ...by turning the idle adjusting screw located on the engine. 94 MAINTENANCE AND ADJUSTMENT
the gear shift lever in the "N" (Neutral) position. • Put Start • the engine, and warm it with the hook. •...
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