2009 Kawasaki MULE 4010 4x4 Hardwoods Green HD Problems and Repair Information

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Owners Manual - Page 6

...the result of Kawasaki's engineering expertise and a tradition of manufacturing high-quality consumer products. Mar. 2008. (1). (S, Ke) It is sold. The Service Manual contains detailed disassembly and ... read this Owner's Manual aboard your vehicle's controls, its features, capabilities, and limitations. Keep this Owner's Manual carefully before starting your new Mule so that...
Owners Manual - Page 7

... OPERATION ...Unfamiliar Terrain ...Driving in Reverse ...Driving in "4WD" (KAF620M/N) ...Turning the Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides ...Sliding and Skidding...Driving through Water...MAINTENANCE AND ADJUSTMENT...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil (KAF620M/N) ...Transmission Case Oil ...50 51 52 54 54 56 57 59 59 60...
Owners Manual - Page 8

... Clearance ...Engine Air Cleaner ...Evaporative Emission Control System (California model only) ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever ...Steering Wheel...Power Steering System...Wheels ...Rims ...Wheel Nuts...Tires ...Joint...
Owners Manual - Page 12

... rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 ∼ 22°/4 000 (BTDC °/rpm) NGK BPR2ES Forced lubrication (wet sump) API SF or SG API SH, SJ or SL with JASO MA, MA1 or MA2 SAE 10W-40 Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type 4WD gear...
Owners Manual - Page 28

... will void the utility vehicle warranty. Recheck cargo security as often as possible (while the vehicle is stopped) and adjust as possible to steer and may affect vehicle handling in loading the vehicle, you are not designed to carry cargo or to help you have followed these instructions. In selecting and using accessories, and in an...
Owners Manual - Page 34

...Light The power steering warning light will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer to have the system ...engine is equipped with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will be a problem with the light itself. Steering Wheel This vehicle...
Owners Manual - Page 38

... industry specifications may not be explosive under warranty. After refueling, make sure the tank cap is an average of the Research Octane Number (RON) and the Motor Octane Number (MON) as part of the U.S. The Antiknock Index is posted on the fuel tank, wipe it can be covered under certain conditions. Operating problems that...
Owners Manual - Page 39

... additives inhibit oxidation of gasoline may result. Never store this manual. See the "STORAGE" chapter in unleaded NOTE gasoline include TAME (up to 16.7%) and ETBE (up to spill gasoline or gasoline oxygenate blends during refueling. Fuel system damage and performance problems may cause paint fading or damage. The most common ether is recommended...
Owners Manual - Page 46

...) and vice versa when the vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in the "How to premature wear of the high range for maximum torque Refer to the "Hi-Lo Shifting" section in the "How to allow maximum transmission efficiency. "L" (Low) Position (KAF620M/N only...
Owners Manual - Page 54

You can see the bracket attached to re-install the bumper and bumper cover. j A. Winch Bracket A. Follow a manual to gain access by the winch maker for installing the winch and other accessory as necessary. Remove the front bumper to be sure to a cross -member. Front Bumper B. Winch Bracket B. After installing the winch, be...
Owners Manual - Page 55

... Service Manual for cuts, cracks, damage, or excessive wear. Engine oil ...Oil level between "H" and "L" lines on the dipstick (when engine is cold), no leaks. Tires ...Air pressure (when cold): Front Rear 69 kPa (0.7 kgf/cm², 10 psi) 167 kPa (1.7 kgf/cm², 24 psi) Check for the action required to return the vehicle to perform...
Owners Manual - Page 58

...) away from the positive (+) ter• Connect minal of the vehicle battery. In the event of the front • Remove seat.... the affected areas immediately with a battery. j WARNING Battery acid generates hydrogen gas which is not practical, a 12 volt booster battery and jumper cables may... OPERATE 57 Jump Starting If your vehicle's battery is "run down," it should be used to the positive...
Owners Manual - Page 60

... żPractice starting and stopping (using the brakes) until you are familiar with the controls. the parking brake. • Release Gradually engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. HOW TO OPERATE 59 Moving Off Depress the brake pedal. • Put the...
Owners Manual - Page 63

62 HOW TO OPERATE Shifting to the "R" (Reverse) position. j żBefore NOTE shifting make certain that the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is in neutral. • Put • Move the shift lever "H" (High) position. CAUTION Do not shift from "H" (High...
Owners Manual - Page 67

...people in reverse, or the transmission may be sure there are climbing steep inclines, or driving on paved surfaces, because it increases tire and drive train wear and ...makes the steering feel tight. j CAUTION Do not operate the gear shift lever to the Gear Shift Lever in the "Starting the Engine" section. Refer to change gears while driving the vehicle...
Owners Manual - Page 69

...the incline is steep and/or the surface is released completely and the engine speed drops near an idle, the vehicle has no engine braking. Don't apply power suddenly while climbing, or the front wheels ...of a hill, slow down until you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of visibility. Do not climb hills where you can get ...
Owners Manual - Page 70

... and gradually to prevent it from stalling. This is caused by the vehicle's automatic transmission which releases the engine at an angle could cause the vehicle to lean to one side and possibly tip over . Use the brakes...down a hill since driving at very low speed to avoid tipping the vehicle over. żWhen the throttle pedal is loose because the tires are more likely to the hill, or the...
Owners Manual - Page 85

...tires, with the rod. • Unscrew the oil filler plug, wipe its dipstick dry, and • insert it with consequent loss of the transmission..., differential, pinion, and ring gears and may result in accordance with insufficient, deteriorated, or contaminated oil causes accelerated wear of control. j WARNING Vehicle operation with the Periodic Maintenance Chart. the vehicle...
Owners Manual - Page 87

... on the dipstick with its gasket. Tighten it with soap and water. Fill the transmission case up to the spec- 86 MAINTENANCE AND ADJUSTMENT • Remove the filler plug. Clean off any oil that no oil gets on the tires or rims. Oil on them slippery which can make them with a new one...
Owners Manual - Page 88

... away from a car wash facility, could damage the radiator fins and impair the radiator's effectiveness. Do not obstruct or deflect airflow through the radiator by installing unauthorized accessories in accordance with the.... insects or mud can lead to overheating and consequent engine damage. Radiator and Cooling Fan Check and clean the screen and radiator fins for obstruction...

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