2010 Kawasaki MULE 610 4x4 Realtree APG HD Problems and Repair Information
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Free 2010 Kawasaki MULE 610 4x4 Realtree APG HD manuals!
Problems with 2010 Kawasaki MULE 610 4x4 Realtree APG HD?
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Popular 2010 Kawasaki MULE 610 4x4 Realtree APG HD Manual Pages
Owners Manual - Page 8
...manual. Consumer Products & Machinery Company © 2009 Kawasaki Heavy Industries, Ltd. The Service Manual contains detailed disassembly and maintenance information. This manual should remain with the proper operation of your vehicle...without prior notice or obligation. It is the result of Kawasaki's engineering expertise and a tradition of manufacturing high-quality consumer products. This...
Owners Manual - Page 9
TABLE OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400 A/C) ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...
Owners Manual - Page 14
... SM with JASO MA, MA1 or MA2 SAE 10W-40 1.4 L (1.5 US qt) 12 SPECIFICATIONS
Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Front Rear Overall Drive Ratio: Forward Reverse...
Owners Manual - Page 20
Accessory Connector
39. 40. 41. 42. Parking Brake Warning Light
33. 34. 35. 36. 18 LOCATION OF PARTS
28. 29. 30. 31. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A/C) 37. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Ignition Switch 38.
Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32.
Owners Manual - Page 29
...the utility vehicle warranty. Carrying cargo and pulling a trailer can make your own safety and the safety of the cab frame. They may affect vehicle handling in carrying cargo. Braking • Reduce distance is moving. LOADING INFORMATION 27
LOADING INFORMATION
WARNING
Incorrect loading, improper installation or use of accessories, or modification of accessories.
With the...
Owners Manual - Page 33
...hazardous. Driving with the hook. A. Always latch the supporting hook when lifting the bed for engine maintenance and adjustment. Be careful not to an accident. Supporting Hook B.
GENERAL INFORMATION 31 Maximum... improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. NOTICE
Do not carry more than the maximum...
Owners Manual - Page 37
... 17.2%). j
NOTICE
If engine "knocking" or "pinging" occurs, use "gasohol" containing more than 5% methanol. The types and volume of a higher octane rating. Fuel system damage and performance problems may result in unleaded
NOTE
gasoline include TAME (up to 16.7%) and ETBE (up to continue it can also be covered under warranty. Fuels Containing Oxygenates Gasoline frequently...
Owners Manual - Page 44
... the transmission could be damaged. The gear shift lever has four (KAF400A/C) or three (KAF400B) positions: "H" (High) and "L" (Low) for KAF400A/C or "F" (Forward) for KAF400B to "R" (Reverse) or vice versa. Gear Shift Lever B. "L" (Low) Position (KAF400A/C only) or "F" (Forward) Position (KAF400B only)
Make certain that the vehicle is completely stopped and the engine...
Owners Manual - Page 53
...the Service Manual for cuts, cracks, damage, or excessive wear. j
WARNING
Failure to a safe operating condition. DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. ...return the vehicle to perform these checks will help ensure safe, reliable operation. Engine oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these...
Owners Manual - Page 54
... Equipment ...All lights and horn work. Throttle pedal operates smoothly and returns to lights. Check for dirt on or damage to rest position when released. Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). j 52 HOW TO OPERATE
Transmission Case Oil ...Oil level between H and L lines, no leaks.
Owners Manual - Page 58
...)
until you are familiar with the controls.
sition for KAF400A/C or "F" (Forward) pothe parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed.
56 HOW TO OPERATE
Moving Off j
the brake pedal. • Depress the gear shift lever into the...
Owners Manual - Page 61
... "L" to "N", if it is moving or with the engine running above idling speed, or the transmission could be damaged.
Reversing Gears
the throttle pedal, and stop the vehicle. • Release you want to operate the vehicle in reverse, • When stop the vehicle completely, allowing the engine to slow to idling speed, and move the lever...
Owners Manual - Page 65
... "4WD" on paved surfaces, because
Remember:
NOTE
it increases tire and drive train wear and makes the steering feel tight.
&#... vehicle completely. j
NOTICE
Do not operate the gear shift lever to the Gear Shift Lever in reverse, or the transmission may...engine following the procedure in reverse, close the throttle and gradually apply the brake. Refer to change gears while driving the vehicle...
Owners Manual - Page 67
... and stalls, allow the vehicle to roll slowly straight back down the hill controlling its descent with slippery sides that will cause you to lose traction. If you cannot see far enough ahead.
j
żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at the bottom of the...
Owners Manual - Page 68
... pedal is loose because the tires are more likely to avoid any obstacles. WARNING
Riding sideways across a hill may cause the vehicle to control the vehicle's speed. Remember: ż...released completely and
NOTE
j
the engine speed drops near an idle, the vehicle has no engine braking. This is caused by the vehicle's automatic transmission which releases the engine at very low speed to ...
Owners Manual - Page 75
...the engine • If and run it into • Pull the tube securely. the vehicle on level ground. • Park Raise the seat. •
j
WARNING
Vehicle operation with insufficient, deteriorated, or contaminated engine oil ... bed for all the oil to the periodic maintenance chart in the owner's manual. Stop the engine, then wait several minutes at the proper level, and change the oil and...
Owners Manual - Page 79
...wheels and skid the front and rear tires, with the Periodic Maintenance Chart. Check the oil level and change the oil in seizure. WARNING
Vehicle operation with insufficient, deteriorated, or ...40 engine oil is the recommended oil for the differential, pinion, and ring gears to function properly, check the oil level and change the oil according to the owner's manual.
the vehicle level ...
Owners Manual - Page 82
... in seizure. Seizure can lock the rear wheels and skid the rear tires, with the hook.
Oil Level Inspection
• • •
Park the vehicle on the dipstick. Transmission Case B.
Dipstick C. 80 MAINTENANCE AND ADJUSTMENT
Transmission Case Oil
In order for the transmission, differential, pinion, and ring gears to function properly, check the oil level...
Owners Manual - Page 84
...and cause serious burns. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets...tires can make them with a new one. If the gasket is a toxic substance. Dispose of used oil properly. Fill the transmission case up to the spec-
• Install the filler plug and dipstick.
•
ified torque. Transmission...
Owners Manual - Page 96
...transmission case and the idle adjusting screw on the carburetor. Idle adjusting Screw E. Idle Speed: 1 175 ±75 r/min (rpm) the cargo bed to the lowest stable speed • Adjust by turning the idle adjusting screw located on the engine...position. • Put Start • the engine, and warm it with the hook. • Lift Remove • screw. j
A.
Cover Plate F....
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