2011 Kawasaki MULE 4010 4x4 Diesel Problems and Repair Information

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Owners Manual - Page 5

...Warranty Proper maintenance is necessary to ensure that consist of a modified injection pump and injection timing characteristics. You should also retain copies of maintenance work orders, bills, etc., as verification of this Owner's Manual at the end of this engine... keep a maintenance record for your own expense. The fuel system has been calibrated to ensure compliance with the applicable...
Owners Manual - Page 7

... a new Kawasaki Mule. This manual should be considered a permanent part...Manual aboard your Mule at the time of printing. The Service Manual contains detailed disassembly and maintenance information. Keep this manual. All products are subject to it is the result of Kawasaki's engineering... possess the special tools described in the Service Manual. No part of this publication may be...
Owners Manual - Page 8

... Weather Starting ...Starting After Fuel System Service ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Mule ...Hi-Lo Shifting...Reversing Gears ...2WD-4WD Shifting ...Shifting the Differential ...SAFE OPERATION ...Unfamiliar Terrain ...Driving in Reverse ...Driving in "4WD" ...Turning the Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides...
Owners Manual - Page 9

... Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Injection Pump...Fuel Filter ...Fuel Tank Vent...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 122 125 126 127 128 128 129 130 ...
Owners Manual - Page 13

SPECIFICATIONS 11 Engine Oil: Grade Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with API SG, SH, SJ, SL, SM and JASO MA, MA1, MA2 rating Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Overall...
Owners Manual - Page 34

...the key is turned to the ON position. Glow Plug Light Passengers riding in the "How to the "Starting the Engine" section in the cargo bed can be hazardous. Always lower and latch the bed before driving. A. Do not install seating... Overloading or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed.
Owners Manual - Page 46

.... 44 GENERAL INFORMATION j Shift Levers This vehicle is equipped with a sub-transmission to allow maximum transmission efficiency. The gear shift lever has four positions: "H" (High), "L" (Low), "N" (Neutral), and "R" (Reverse). Gear Shift Lever The gear shift lever is moving or with the engine running above idling speed, or the transmission could be damaged. Refer to the...
Owners Manual - Page 52

...improperly may affect the ECU. j Steering Wheel This vehicle is running. żIf you experience other steering problems, refer to suit the operator (see an authorized ...engine is equipped with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will cause serious driving problems. If such components need service...
Owners Manual - Page 53

...goes off in one second if the system is in order. In addition, there must be a problem with the light itself. Throttle Pedal NOTE żIf the warning light does not go on when...play and stop position. Always check that the throttle pedal returns normally before starting the engine. Refer to increase engine speed. If the warning light illuminates any other time, it indicates the ECU or ...
Owners Manual - Page 57

Follow a manual to be sure to a cross -member. Winch Bracket 4. 5. After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary. GENERAL INFORMATION 55 3. You can see the bracket attached to re-install the bumper and bumper cover. j A.
Owners Manual - Page 58

.... Inhaling carbon monoxide can cause serious brain injury or death. Fuel ...Engine oil ...Air Cleaner ...Tires ...Enough fuel in enclosed areas. Oil level between level holes (when engine is minimal, and habitual performance of these checks before operation may result in the window. Do not run the engine in tank, no leaks. Front Final Gear Case ...No...
Owners Manual - Page 59

...All lights and horn work. Parking brake lever travel: 8 a 12 clicks. j Coolant ...Coolant level between level lines (when engine is cold), no leaks. Throttle ...Throttle pedal free play , rough spots, or strange noises. Brake fluid level between H ...for braking effectiveness (while test running). HOW TO OPERATE 57 Transmission Case Oil ...Oil level between level lines, no leaks.
Owners Manual - Page 65

... gear shift lever into the "N" (Neutral) posi• tion. Employ the brakes to the "OFF" position. j żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from rolling. • Turn the main switch key to control the...
Owners Manual - Page 68

When the shift lever is moved from "H" (High) or "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. j NOTICE Do not shift from "4WD" to the "R" (Reverse) position. 2WD-4WD Shifting the stopper under the 2WD-4WD shift...
Owners Manual - Page 72

...vehicle in the "Shift Levers" section and "Reversing Gears" section. If maximum torque is stuck in these situations, shift into the low position with the shift lever. Refer to the Gear Shift Lever in reverse, or the transmission...the engine following the procedure in reverse, close the throttle and gradually apply the brake. To stop the vehicle completely. it increases tire and ...
Owners Manual - Page 74

... turn sideways to overturn, causing severe injury or death. If you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of the hill and stalls, allow the vehicle to prevent it from stalling. NOTE żWhen the throttle pedal is loose, use "4WD" with the differential...
Owners Manual - Page 91

... tires, with consequent loss of the transmission, differential, pinion, and ring gears and may result in accordance with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. Oil Filler Plug NOTICE Be careful not to allow any dirt or foreign materials to the owner's manual. Oil Level Inspection the vehicle...
Owners Manual - Page 105

... can restrict the flow of fuel and cause injection pump damage. Wipe any appliance with the Periodic Maintenance Chart. Do not smoke. j A. Make sure the engine is well ventilated and free from any water and sediment to loosen it . Fuel Filter B. the engine. • Stop Pull the rear edge of the fuel filter • Turn clockwise...
Owners Manual - Page 136

... from manufacturing defects in this owner's manual. Much of regularly-scheduled maintenance. You are responsible for maintaining your vehicle's limited warranty. You've chosen a great, high... to Kawasaki's high standards. What is a Limited Warranty? You are responsible for more information if you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. You can ...
Owners Manual - Page 137

... parts such as tires, chains, brakes, and for repairs needed because of an accident, to perform the maintenance so that will be covered by the limited warranty. You may purchase a Kawasaki Service Manual and any other time you have questions. Your Kawasaki dealer offers a wide range of your product and on your new Kawasaki vehicle. Your dealer...

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